Waterproof Circular Connectors JR-W Series Features 1. Waterproof The JR-W series is a rugged, waterproof connector series that is IP67 and IP68 rated in the mated condition. IP67: Left in water at a depth of 1m for 30 minutes IP68: Left in water at a depth of 2m for 14 days Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. 2. Corrosion resistance The outer shell is plated to improve corrosion resistance, allowing this connector to be used in various environments. Product Specifications Shell size 13 16 Ratings Current rating 21 25 Shell size 13 Ratings Voltage rating 16 21 25 Ratings Operating temperature range Storage temperature range No. of contacts Current rating 3 10A 5 5A 7 10A 10 5A 10 10A 16 5A 4 30A 16 10A 24 5A No. of contacts 3 Voltage rating 100V AC, 140V DC 5 7 100V AC, 140V DC 10 10 100V AC, 140V DC 16 4 300V AC, 420V DC 16, 24 100V AC, 140V DC -25 to +85 -10 to +60 In cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2018.8 1 JR-W Series Waterproof Circular Connectors Specifications 5mo max. 1. Contact resistance JR16-10 contact crimping type : 10mo max. 2. Insulation 1,000Mo min. resistance JR25-4 contacts : 10,000Mo min. 3. Withstanding No flashover or dielectric breakdown. voltage 4. Vibration No electrical discontinuity for 10s or greater. resistance Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. Item Conditions Measured at DC 1A Measured at DC 500V AC 1,000V for 1 minute JR25-4 contacts : AC 3,000V for one minute 10 to 55Hz/cycle, amplitude : 0.75mm, 3 axis derections, 2 hours each. Acceleration : 490m/s2, duration : 11ms 6 directions, 3 times each. 5. Shock resistance No electrical discontinuity for 10s or greater. 6. Mating cycles Contact resistance : 5mo max. JR16-10 contact crimping type : 10mo max. 500 times 7. Temperaure cycle Insulation resistance : 1,000Mo min. JR25-4 contacts : 10,000Mo min. -40c : 30 minute Normal temperature : 10 to 15 minutes 100c : 30 minutes Normal temperature : 10 to 15 minutes, left for 5 cycles 8. Moisture resistance Insulation resistance: 10Mo min. (at high humidity) 100Mo min. (when dry) JR25-4 contacts: 100Mo min. (at high humidity) 1,000Mo min. (when dry) Temperature : 40c, relative humidity : 90 to 95%, leave 96 hours 9. Waterproof No water penetraction into the connector. Mated connectors left in water at a depth of 1.8m for 48 hours. Materials / Finish Parts Material Finish Remarks Outer shell Aluminium alloy, brass Black chromium plating Insulator Phenol resin, PPS resin UL94V-0 Contact Copper alloy Silver plating Waterproof packing Nitrile rubber, silicone rubber Product Number Structure Refer to the chart below when determining the product specifications from the product number. Please select from the product numbers listed in this catalog when placing orders. Plug and receptacle JR 13 WP A - 3 P C (**) q w e r t y u o Cord clamp JR 13 WCC A - 4 (**) q w e r i o q Model name : JR Series w Shell sizeShell size is the outer shell diameter of the mating end of the plug. e Shell type WP : Waterproof plug WR : Waterproof receptacle WCC : Waterproof clamp r Shell variation : Connectors are distinguished by A, B, or C if a shell variation is applied in the same form. t Number of contacts. y Contact form P : Male Contact S : Female Contact u Contact termination method None : Solder termination C : Crimp termination i Applicable cable diameter o Other specifications : A two-digit number is added to indicate other specifications. 2 JR-W Series Waterproof Circular Connectors Soldering type Plug B OC OA D Spanner fitting width F E Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. JR25WPH-4S Part No. HRS No. (Representative example) No. of contacts JR13WP-3P(31) 114-2001-5 31 3 JR13WP-5P(31) 114-2002-8 31 5 JR16WP-7P(31) 114-2003-0 31 7 JR16WP-10P(31) 114-2004-3 31 10 JR21WP-10P(31) 114-2005-6 31 10 JR21WP-16P(31) 114-2006-9 31 16 JR25WPH-4P 114-2185-0 4 JR25WP-16P(31) 114-2010-6 31 16 JR25WP-24P(31) 114-2011-9 31 24 JR13WP-3S(31) 114-2012-1 31 3 JR13WP-5S(31) 114-2013-4 31 5 JR16WP-7S(31) 114-2014-7 31 7 JR16WP-10S(31) 114-2015-0 31 10 JR21WP-10S(31) 114-2016-2 31 10 JR21WP-16S(31) 114-2017-5 31 16 JR25WPH-4S 114-2183-4 4 JR25WP-16S(31) 114-2021-2 31 16 JR25WP-24S(31) 114-2022-5 31 24 OA B OC D E F 12.7 M18x1 21.8 M16x0.75 44.7 17 16.3 M22x1 25.8 M20x0.75 46.5 21 20.5 M26x1 29.8 M24x0.75 51 25.4 24.7 M30x1 33.8 M28x0.75 56 29 12.7 M18x1 21.8 M16x0.75 44.7 17 16.3 M22x1 25.8 M20x0.75 46.5 21 20.5 M26x1 29.8 M24x0.75 51 25.4 24.7 M30x1 33.8 M28x0.75 56 29 Remarks Note 1 : Plugs must be used with cord clamps. Note 2 : : Denotes waterproof gaskets with a silicone rubber specification 3 JR-W Series Waterproof Circular Connectors Receptacle (Flange type) .3 O O3 4x 10.5 Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. Part No. (Representative example) No. of contacts JR13WR-3P(31) 114-2023-8 31 3 JR13WR-5P(31) 114-2024-0 31 5 JR16WR-7P(31) 114-2025-3 31 7 JR16WR-10P(31) 114-2026-6 31 10 JR21WR-10P(31) 114-2027-9 31 10 JR21WR-16P(31) 114-2028-1 31 16 JR25WRH-4P 114-2184-7 4 JR25WR-16P(31) 114-2032-9 31 16 JR25WR-24P(31) 114-2033-1 31 24 JR13WR-3S(31) 114-2034-4 31 3 JR13WR-5S(31) 114-2035-7 31 5 JR16WR-7S(31) 114-2036-0 31 7 JR16WR-10S(31) 114-2037-2 31 10 JR21WR-10S(31) 114-2038-5 31 10 JR21WR-16S(31) 114-2039-8 31 16 JR25WRH-4S 114-2186-2 4 JR25WR-16S(31) 114-2043-5 31 16 JR25WR-24S(31) 114-2044-8 31 24 Note 1 : 4 HRS No. 2 JR25WRH-4P Panel dimensions OF0.1 OA B 15.9 M18x1 19.9 M22x1 23.9 M26x1 27.9 M30x1 C 26.6 26.1 26.6 26.1 26.6 26.1 D E OF 26 20 16.3 29 23 20.3 32 26 24.3 35 29 28.3 26 20 16.3 29 23 20.3 32 26 24.3 35 29 28.3 28 26.6 26.1 15.9 M18x1 19.9 M22x1 23.9 M26x1 27.9 M30x1 : Denotes waterproof gaskets with a silicone rubber specification 28 27 28 27 28 27 28 27 Remarks JR-W Series Waterproof Circular Connectors Soldering type Receptacle (Front nut-tightening type) 31.2 20.6 O28.5 M22x1 HEX 27 20 O22 + 0.1 A JR16WRA-7P(31) JR16WRA-10P(31) JR16WRA-10S(31) (Representative example) No. of contacts 7 HRS No. 114-2143-0 31 114-2096-1 31 114-2145-5 31 10 A 26.6 26.1 27 O35 Receptacle (Rear nut-tightening type) M30x1 10.5 2 23 A Part No. JRC25WRG-16P(31) JRC25WRG-24P(31) JRC25WRG-16S(31) JRC25WRG-24S(31) (Representative example) No. of contacts 16 24 16 24 HRS No. 114-1032-3 31 114-1033-6 31 114-1043-0 31 114-1044-2 31 .2 .2 00 0.2 12.7 0 JRC25WRG-16P(31) Width across flats : 32mm M28x1 O28 Panel cutout dimensions (Panel thickness : 6.5mm max) A 26.8 26.1 27.8 26.5 35 M30x1 Panel cutout dimensions (Panel thickness : 6.5mm max) JR25WRHA-4P Part No. JR25WRHA-4P JR25WRHA-4S Note 1 : HRS No. 114-1136-9 114-1135-6 (Representative example) No. of contacts A 4 28 10.5 2 23 A Width across flats : 32mm M28x1 .2 00 2 8. 2 0.2 12.7 0 Receptacle (Rear nut-tightening type with hex nut) Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. JR16WRA-7P(31) Part No. 20.7 +0.1 0 0 Panel cutout dimensions (Panel thickness : 1.5mm to 6mm) Remarks : Denotes waterproof gaskets with a silicone rubber specification 5 JR-W Series Waterproof Circular Connectors Crimp type Plug D O O Spanner fitting width F Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. JR21WP-10PC(31) Part No. JR16WP-10PC(31) JR21WP-10PC(31) JR16WP-10SC(31) HRS No. 114-2114-1 31 114-2115-4 31 114-2122-0 31 (Representative example) No. of contacts OA B OC D E F Contact dia. 10 16.3 20.5 16.3 M22x1 M26x1 M22x1 25.8 29.8 25.8 M20x0.75 M24x0.75 M20x0.75 46.5 51 46.5 21 25.4 21 1 1.6 1 Note 1 : Plugs must be used with cord clamps. Receptacle(Flange type) .3 O O3 4x 10.5 JR16WR-10PC(31) Part No. JR16WR-10PC(31) 6 HRS No. 114-2130-8 31 Panel dimensions OF0.1 2 (Representative example) No. of contacts 10 OA B C D E OF Contact dia. 19.9 M22x1 25.1 29 23 20.3 1 JR-W Series Waterproof Circular Connectors Cable clamp (Standard type) Spanner fitting width E Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. JR13WCC-6(71) Part No. OB O D C (Representative example) HRS No. OA JR13WCC-4(31) 114-2045-0 31 4 JR13WCC-5(31) 114-2046-3 31 5 JR13WCC-6(71) 114-2047-6 71 6 JR13WCC-7(31) 114-2048-9 31 7 JR13WCC-8(31) 114-2049-1 31 8 JR13WCC-9(31) 114-2050-0 31 9 JR13WCC-10(31) 114-2051-3 31 10 JR16WCC-4(71) 114-2052-6 71 4 JR16WCC-6(71) 114-2053-9 71 6 JR16WCC-8(71) 114-2054-1 71 8 JR16WCC-10(71) 114-2055-4 71 10 JR16WCC-12(71) 114-2056-7 71 12 JR21WCC-6(31) 114-2057-0 31 6 JR21WCC-8(31) 114-2058-2 31 8 JR21WCC-10(31) 114-2059-5 31 10 JR21WCC-12(31) 114-2060-4 31 12 JR21WCC-14(31) 114-2061-7 31 14 JR21WCC-16(31) 114-2062-0 31 16 JR25WCC-8(71) 114-2063-2 71 8 JR25WCC-10(71) 114-2064-5 71 10 JR25WCC-12(31) 114-2065-8 31 12 JR25WCC-14(31) 114-2066-0 31 14 JR25WCC-16(31) 114-2067-3 31 16 JR25WCC-18(71) 114-2068-6 71 18 OB C D E 20 17 M16x0.75 17 M20x0.75 21 M24x0.75 25.4 M28x0.75 29 23 17.5 27 31 18 7 JR-W Series Waterproof Circular Connectors Cable clamp (Simple type) Spanner fitting width E JR21WCCA-16(31) Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. Part No. OB O D C (Representative example) HRS No. OA JR13WCCA-4(31) 114-2069-9 31 4 JR13WCCA-5(31) 114-2070-8 31 5 JR13WCCA-6(71) 114-2071-0 71 6 JR13WCCA-7(31) 114-2072-3 31 7 JR13WCCA-8(31) 114-2073-6 31 8 JR13WCCA-9(31) 114-2074-9 31 9 JR13WCCA-10(31) 114-2075-1 31 10 JR16WCCA-4(71) 114-2076-4 71 4 JR16WCCA-6(71) 114-2077-7 71 6 JR16WCCA-8(71) 114-2078-0 71 8 JR16WCCA-10(71) 114-2079-2 71 10 JR16WCCA-12(71) 114-2080-1 71 12 JR21WCCA-6(31) 114-2081-4 31 6 JR21WCCA-8(31) 114-2082-7 31 8 JR21WCCA-10(31) 114-2083-0 31 10 JR21WCCA-12(31) 114-2084-2 31 12 JR21WCCA-14(31) 114-2085-5 31 14 JR21WCCA-16(31) 114-2086-8 31 16 JR25WCCA-8(71) 114-2087-0 71 8 JR25WCCA-10(71) 114-2088-3 71 10 JR25WCCA-12(31) 114-2089-6 31 12 JR25WCCA-14(31) 114-2090-5 31 14 JR25WCCA-16(31) 114-2091-8 31 16 JR25WCCA-18(71) 114-2092-0 71 18 OB C D E 19 7.5 M16x0.75 17 M20x0.75 21 M24x0.75 25.4 M28x0.75 29 23 8 27 31 8.5 Note : The simple cord clamp does not have the cable clamping ability as the standard cable clamp does. We recommend that you make sure that the clamping capability of the simple cord clamp is sufficient for your application. 8 JR-W Series Waterproof Circular Connectors Cap (Without a chain) B OA Part No. HRS No. JR13WRC4 114-2192-5 JR13WRC5 114-2105-0 JR16WRC(31) 114-2162-4 31 JR16WRC(75) 114-2162-4 75 JR25WRC(31) 114-2163-7 31 JR25WRC(75) 114-2163-7 75 JR25WRC5 114-2175-6 Note 1 : (Representative example) OA B C 7 21 Remarks M18x1 7.5 25 , Plastic shell M22x1 7 33 M30x1 , Plastic shell 7.5 : Denotes waterproof gaskets with a silicone rubber specification Cap (With a chain) 80 O3 B .3 O6 Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. JR16WRC(31) JR25WRC3 Part No. (Representative example) HRS No. OA JR13WRC3 114-2170-2 21 JR16WRC3 114-2171-5 25 JR25WRC3 114-2172-8 33 Note 1 : B OA C Remarks M18x1 11.5 M22x1 M30x1 : Denotes waterproof gaskets with a silicone rubber specification 9 JR-W Series Waterproof Circular Connectors Crimp contacts Contact diameter O1.0mm Male contact - 19.3 B C 1.4 B C Applicable wire Loose contacts Type Part No. 114-0243-3 114-0244-6 114-0245-9 114-0246-1 HRS No. 1.6 1.45 1.6 1.45 2.0 1.5 2.0 1.5 20 to 24 AWG 24 to 28 AWG 20 to 24 AWG 24 to 28 AWG Type Loose contacts HRS No. 114-0247-4 114-0248-7 114-0249-0 114-0250-9 B 1.6 1.45 1.6 1.45 C 2.0 1.5 2.0 1.5 Applicable wire 20 to 24 AWG 24 to 28 AWG 20 to 24 AWG 24 to 28 AWG B C Applicable wire 2.3 2.9 16 to 20 AWG B C Applicable wire 2.3 2.9 16 to 20 AWG JRC-PC2-112 JRC-PC2-122 JRC-PC2-212 Reel contacts JRC-PC2-222 Female contact - B Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. 17 C 1.4 Part No. JRC-SC2-112 JRC-SC2-122 JRC-SC2-212 Reel contacts JRC-SC2-222 Note : Loose contacts come in packages of 100 pcs. Reel contacts come in reels of 8,000 pcs. Contact diameter O1.6mm Male contact - B C 2.4 23.7 Type Loose contacts Part No. HRS No. JRC-PC-112 114-0239-6 Reel contacts JRC-PC-212 114-0240-5 Female contact - B 24 Part No. HRS No. JRC-SC-112 114-0241-8 Reel contacts JRC-SC-212 114-0242-0 C 2.4 Type Loose contacts Note : Loose contacts come in packages of 100 pcs. Reel contacts come in reels of 5,000 pcs. Tools Contact dia. Type Manual Item HRS No. Applicable contact Applicable wire HT802 / RM-11 150-0401-6 JRC-PC2-112 JRC-SC2-112 20 to 24 AWG HT802 / RM-12 150-0402-9 JRC-PC2-122 JRC-SC2-122 24 to 28 AWG CM-105C 901-0001-0 ----- ----- AP105-JRC2-1 901-2037-1 JRC-PC2-212 JRC-SC2-212 20 to 24 AWG AP105-JRC2-2 901-2038-4 JRC-PC2-222 JRC-SC2-222 24 to 28 AWG RM-TP 150-0008-7 ----- ----- JRC-TC-11 150-0033-4 JRC-PC-112 JRC-SC-112 16 AWG JRC-TC-12 150-0034-7 JRC-PC-112 JRC-SC-112 18 to 20 AWG CM-105C 901-0001-0 ----- ----- AP105-JRC-1 901-2039-7 JRC-TP 150-0035-0 Manual crimping tool Automatic crimping machine body O1 Part No. Automatic Applicator Extractor Manual O1.6 Automatic Manual crimping tool Automatic crimping machine body Applicator Extractor 10 JRC-PC-212 JRC-SC-212 ----- 16 to 20 AWG ----- JR-W Series Waterproof Circular Connectors Plug assemblies procedure The receptacle side is omitted because no special procedures are required. Diagrammatical view Contact Body shell Gasket Coupling C Clamp Washer Cable P shell unit Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. Clamp piece Spanner fitting part Cord tightening screw Set screw Conductor A Insulator Cable jacket B Work procedure 1.Disassembly of connector (1)To remove the plug, remove the set screw, fit a receptacle adaptive to the P shell unit to fix, and remove he cord tube. (2)To remove the cord clamp, remove the cord tightening screws. (Note 1) 2.Connection 2.1 Soldering type (1)Use the cable so that the conductor can be soldered properly into the solder pot with the cable sheath diameter adaptive to each cord clamp. (2)After the terminal treatment of the cable with a size given in Table 1, thread on the cable the clamp, washer, gasket, cord tube and coupling in this order and direction as shown above. (3)Solder to connect the conductors to the terminals of the P shell unit. Shrinkable tube is recommended to be used at the connecting part because insulating performance might deteriorate due to solder whiskers or dewing. After connecting, adjust to meet the C size. (Note 2) Table 1 (Solder type) [unit : mm] Shell size A B C 13 (3) (12) 37 MAX. 16 (3) (14) 39 MAX. 21 (3) (17) 42 MAX. 25 (3) (20) 45 MAX. Table 2 (Crimp type) No. of Shell size contacts 16 [unit : mm] A B C 3.5 to 4 (19) 4 to 4.5 (22) 10 21 39 MAX. 42 MAX. 2.2 For crimping type connectors (1)Please make sure to use a cable with the correct outer diameter for the cord clamp. It is also important that the wire and its outer diameter are appropriate for the crimp contacts. (2)Pass the cables in order through the 1) tightening fitting, 2) washer, 3) gasket, 4) cord tube, and 5) coupling in the direction shown on the above figure, following terminal treatment as shown in Table-2. (3)After crimping the applicable crimping contacts onto the conductor, insert the crimping contacts into the contact holes of the P-shell unit. After inserting, please make adjustments so that the dimension for Section C shall be satisfied. Note 2 ) Table 3 [unit : N*m] Shell size Tightning torque 13 2 to 2.5 16 3 to 3.5 21 4 to 4.5 25 5 to 5.5 3.Assembly of connector (1)Fit the connected P shell unit to the receptacle fixed with a vice or the like. Torque the cord tube to the level as given in Table-3. (2)Fit the gasket, washer and clamp. Torque the clamp to the level as given in Table-3 while preventing the cable from being ratated. And, Loctite Japan Co Ltd. is recommended to be applied as locking. (Note 3) (3)Torque the set screw to 0.2 to 0.25N*m. (4)Torque the cord tightening screw (two positions) to 0.65 to 0.7N*m.(Note 1, 3) Note 1 : Not required if a simple type cord clamp is used. Note 2 : Please maintain this dimension until assembly is complete. Note 3 : Cable clamping force, cable rotation force, and others aspects may differ depending on the cable construction. We recommend that you verify the suitability of the cable assembly before use or production. 11 JR-W Series Waterproof Circular Connectors Contact position arrangement 13 16 Shell size 13, 16 No. of contacts Withstand voltage Current capacity Insulation resistance Contact resistance Solderpot inner diameter 3 5 7 1,000V AC for 1 minute 5A 10A 1,000Mo MIN. 5mo MAX. 1.1mm dia. 1.7mm dia. 10A 1.7mm dia. Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. 21 Shell size 21 No. of contacts Withstand voltage Current capacity Insulation resistance Contact resistance Solderpot inner diameter 10 16 1,000V AC for 1 minute 10A 5A 1,000Mo MIN. 5mo MAX. 1.7mm dia. 1.1mm dia. 25 Shell size 25 No. of contacts Withstand voltage Current capacity Insulation resistance Contact resistance Solderpot inner diameter 4 16 24 3,000V AC for 1 minute 1,000V AC for 1 minute 30A 10A 5A 10,000Mo MIN. 1,000Mo MIN. 5mo MAX. 5mo MAX. 3.4mm dia. 1.7mm dia. 1.1mm dia. Remarks 1. Figures are views of contact arrays of the mating end of male connectors. 2. The withstand voltage indicates the test voltage value. 12 10 5A 5mo MAX. 1.1mm dia. JR-W Series Waterproof Circular Connectors Precautions Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved. 1. Switch off the power of the circuit before disconnecting or plugging-in the connectors. 2. Use connectors with socket contacts at the power side of the circuit. 3. Make sure that the coupling is in completely cocked position. 4. Use the connector as the combination of water-proof types. 5. This product series uses silver plated contacts. Silver reacts easily to exposure to sulfur gas so the below conditions may cause tarnishing. Dusty environments A rea with a high concentration area of gases such as sulfur dioxide gas, hydrogen sulfide gas, nitrogen dioxide gas and so on. Example; In close proximity to factory exhaust, automotive emissions, etc. Close to heaters, or in other areas marked by extreme temperature differences or high humidity. Close to rubber products includes rubber adhesives. The Electrical connection is not affected by tarnishing on a silver surface due to the wiping effect of the contact pins. Storage Packing state; Packed in original packing or equivalent container Temperature -10 to +60C Humidity 85% Max (It is recommended that the product be stored in an area of normal level of temperature and humidity, and free of any temperature fluctuation) Please use this products within 6 months of delivery. (After 6 month, please check the solderbility before use) "Storage" means long-term storage of the unused products in sealed packaging, prior to assembly to PCB. (R) 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 08/2018. Contents are subject to change without notice for the purpose of improvements. 13