Work procedure
1.Disassembly of connector
(1) To remove the plug, remove the set screw, fi t a receptacle adaptive to the P
shell unit to fi x, and remove he cord tube.
(2) To remove the cord clamp, remove the cord tightening screws. (Note 1)
2.Connection
2.1 Soldering type
(1) Use the cable so that the conductor can be soldered properly into the solder
pot with the cable sheath diameter adaptive to each cord clamp.
(2) After the terminal treatment of the cable with a size given in Table 1, thread
on the cable the clamp, washer, gasket, cord tube and coupling in this order
and direction as shown above.
(3) Solder to connect the conductors to the terminals of the P shell unit.
Shrinkable tube is recommended to be used at the connecting part because
insulating performance might deteriorate due to solder whiskers or dewing.
After connecting, adjust to meet the C size. (Note 2)
2.2 For crimping type connectors
(1) Please make sure to use a cable with the correct outer diameter for the cord
clamp. It is also important that the wire and its outer diameter are appropriate
for the crimp contacts.
(2) Pass the cables in order through the 1) tightening fitting, 2) washer, 3)
gasket, 4) cord tube, and 5) coupling in the direction shown on the above
fi gure, following terminal treatment as shown in Table-2.
(3) After crimping the applicable crimping contacts onto the conductor, insert the
crimping contacts into the contact holes of the P-shell unit. After inserting,
please make adjustments so that the dimension for Section C shall be
satisfi ed. Note 2 )
3.Assembly of connector
(1) Fit the connected P shell unit to the receptacle fi xed with a vice or the like.
Torque the cord tube to the level as given in Table-3.
(2) Fit the gasket, washer and clamp. Torque the clamp to the level as given in
Table-3 while preventing the cable from being ratated. And, Loctite Japan Co
Ltd. is recommended to be applied as locking. (Note 3)
(3) Torque the set screw to 0.2 to 0.25N·m.
(4) Torque the cord tightening screw (two positions) to 0.65 to 0.7N·m.(Note 1, 3)
Plug assemblies procedure
The receptacle side is omitted because no special procedures are required.
Diagrammatical view
Note 1 : Not required if a simple type cord clamp is used.
Note 2 : Please maintain this dimension until assembly is complete.
Note 3 : Cable clamping force, cable rotation force, and others aspects may differ depending on the cable construction.
We recommend that you verify the suitability of the cable assembly before use or production.
Table 1 (Solder type)
Shell size
ABC
13 (3) (12) 37 MAX.
16 (3) (14) 39 MAX.
21 (3) (17) 42 MAX.
25 (3) (20) 45 MAX.
[unit : mm]
Table 2 (Crimp type)
Shell size
No. of
contacts
ABC
16
10
3.5 to 4 (19) 39
MAX.
21 4 to 4.5 (22) 42
MAX.
[unit : mm]
Table 3
Shell size Tightning torque
13 2 to 2.5
16 3 to 3.5
21 4 to 4.5
25 5 to 5.5
[unit : N·m]
Coupling
P shell unit
C
Contact
Body shell
Gasket
Washer
Clamp
Cable
Spanner fitting
part
Set screw
Clamp piece
Cord
tightening
screw
Cable jacket
B
A
Conductor Insulator
11
JR-W Series
●
Waterproof Circular Connectors
Jan.1.2020Copyright2020HIROSEELECTRICCO.,LTD.AllRightsReserved.