series 28 HiPer-D Contacts and Tools Contact insertion and removal tools, sealing plugs, sealing boot Contact Insertion and Removal Tools 1 2 Insertion/Extraction Tool for #20 contacts. This plastic tool features green insertion tip and blue extraction tip. 1 Insertion/Extraction Tool for #22 contacts. This plastic tool features green insertion tip and white extraction tip. 3 Insertion/Extraction Tool for #8 Combo HiPer-D contacts. This plastic tool features yellow insertion tip and white extraction tip. 2 Figure 1 2 3 3 Size #20 #22 #12* Part Number 859-017 859-020 809-132 Military Part Number M81969/39-01 M81969/14-01 M81969/14-04 *Size 12 tool fits Combo HiPer-D size #8 connectors and contacts Grommet Sealing Plugs for Size #22 and #20HD Connectors 1 2 Grommet sealing plugs are used to seal unwired contact cavities. These plugs conform to MS27488 requirements. After installing unwired contacts into unused cavities, insert knob end of sealing plug into grommet until it bottoms against the unwired contact per illustration. Install sealing plugs with standard contact insertion/extraction tools . B OA D Fig. 1 2 Size Color #22 Black #20 Red Part Number 859-021 859-012 Military Part Number MS27488-22-2 MS27488-20-2 Insertion/ Removal Tool 859-020 809-203D OC D A Ref. in. mm .042 1.07 .053 1.35 B Ref. in. mm .51 13.0 .82 20.8 C Ref. in. mm .062 1.57 .085 2.16 D Ref. in. mm .125 3.18 .125 3.18 sealing boot for combo hiper-d Sealing boot prevents moisture and contamination from entering combo HiPer-D connectors. Slide onto wire before terminating contact. Install contact into connector, then slide sealing boot into connector grommet. Fluorosilicone grommet, thermoset epoxy follower. -650C to +2000C. .535 (13.59) D-10 Wire Dia. (in.) Wire Dia. (mm.) .050 - .090 .090 - .130 .130 - .170 1.27 - 2.29 2.29 - 3.30 3.30 - 4.32 Part Number 859-093-01 859-093-02 859-093-03 O.240 (6.10) (c) 2013 Glenair, Inc * 1211 Air Way, Glendale, CA 91201 * 818-247-6000 * www.glenair.com * U.S. CAGE code 06324 O.210 (5.33) Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Glenair: M81969/39-01