VDE 2c, 3c 10 AMP POWER RELAY 25 .984 HP-RELAYS FEATURES 36 1.417 * Interchangeable with existing models * Long life and high reliability * High contact capacity up to 10 A 250 V AC * Available with plug-in/solder and quick-connect terminals 44.5 1.752 mm inch SPECIFICATIONS (at 20C 68F) Characteristics (at 60 Hz, 20C 68F) Contacts Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1 A) Contact material Rating 2 Form C 3 Form C 4 Form C 15 m Silver Nominal switching capacity Silver alloy 10 A 250 V AC (resistive) Remarks * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "initial breakdown voltage" section *2 Detection current; 10 mA *3 Excluding contact bounce time *4 Half-wave pulse of sine wave: 11ms; detection time: 10s *5 Half-wave pulse of sine wave: 6ms *6 Detection time: 10s *7 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 61). Maximum operating speed Initial insulation resistance*1 Between open contacts Breakdown Between contact sets voltage*2 Between contact and coil Operate time*3 (at nominal voltage) Release time (without diode)*3 (at nominal voltage) Temperature rise Functional*4 Shock resistance Destructive*5 Functional*6 Vibration resistance Destructive 2 Form C 3 Form C 4 Form C 20 cpm more than 100 M at 500 V DC 1,000 2,000 1,000 Vrms Vrms Vrms 1,500 2,000 1,500 Vrms Vrms Vrms 1,500 2,000 1,500 Vrms Vrms Vrms Approx. 15 ms Approx. 15 ms Approx. 25 ms Max. 65C 98 m/s2 {10 G} 980 m/s2 {100 G} 58.8 m/s2 {6 G}, 10 to 55 Hz at 1 mm double amplitude 117.6 m/s2 {12 G}, 10 to 55 Hz at 2 mm double amplitude Conditions for opera- Ambient tion, transport and temp. storage*7 (Not freezing and condensing at low Humidity temperature) Unit weight Approx. 25 ms -50C to +40C -58F to +104F 5 to 85% R.H. Approx. 60g 2.12 oz Approx. 100g 3.53 oz Approx. 125g 4.41 oz LIFE DATA Contact rating and expected life For AC load type Voltage Load Electrical life Current 125 V AC Resistive (cos ] 1) Inductive (cos ] 0.4) -- -- 10 A 7.5 A 5A 3A 1A 0.7 A Mechanical life 250 V AC Resistive (cos ] 1) Inductive (cos ] 0.4) 10 A 7.5 A 7.5 A 5A 3A 2A 0.6 A 0.4 A Expected life (min. operations) 2x105 5x105 1x106 2x106 1x107 Note: When the electromagnet or exciting coil (Solenoid, etc.) is the load, the value of motor or lamp load is applicable. 411 HP Contact rating and expected life For DC load type Voltage Load Electrical life 24 V DC Resistive (cos ] 1) Inductive (cos ] 0.4) -- 7A 7.5 A 5A 5A 3A 1A 0.6 A Mechanical life Current 125 V DC Resistive (cos ] 1) Inductive (cos ] 0.4) -- -- 0.5 A 0.4 A 0.3 A 0.2 A 0.1 A 0.06 A Expected life (min. operations) 2x105 5x105 1x106 2x106 1x107 Life curve Operations, x104 1,000 Notes: 1. For DC inductive loads, use an arc suppressing circuit. 2. When used under a DC load operating at high repetition rate with considerable arcing, corrosion of the contacts and/or the contact blades is likely to occur. When using the relay under conditions of high temperature, humidity or high repetition rate, it is suggested that the relay cover be removed to facilitate extended operation. Mechanical life more than 10,000,000 operations 900 800 700 600 500 400 300 200 25 100 0 0 125 V A VA Cc C cos =1 os = 1 5 10 Load current, A TYPICAL APPLICATIONS HP relays enjoy wide use in various applications, particularly in automation controls and remote controls. Applications include: Industrial machinery Machine tool Food processing packing machines Office equipment Coin operate devices Home appliances Transportation Communication and measuring devices Amusement devices ORDERING INFORMATION Ex. Contact arrangement 2: 2 Form C 3: 3 Form C 4: 4 Form C HP 3 M AC240V Terminal Nil: Standard plug-in terminal M: Direct mounting (3 Form C only) TM: Top mounting (2 Form C only) L: Lamp wired, standard plug-in terminal Coil voltage AC 6, 12, 24, 48, 115, 220, 240 V DC 6, 12, 24, 48, 110 V (Notes) 1. For UL/CSA or VDE recognized types, add suffix UL/CSA or VDE (HP2-TM type VDE application under way) 2. Standard packing Carton: 50 pcs. Case: 200 pcs. 3. UL/CSA approved type is standard. TYPES AND COIL DATA 1. Standard plug-in terminal type (without lamp wired) DC TYPES at 20C 68F Type 2 Form C 3 Form C 4 Form C 412 Part No. Nominal coil voltage, V DC Pick-up voltage, V DC (max.) Drop-out voltage, V DC (min.) Max. allowable voltage, V DC HP2-DC6V HP2-DC12V HP2-DC24V HP2-DC48V HP2-DC110V HP3-DC6V HP3-DC12V HP3-DC24V HP3-DC48V HP3-DC110V HP4-DC6V HP4-DC12V HP4-DC24V HP4-DC48V HP4-DC110V 6 12 24 48 110 6 12 24 48 110 6 12 24 48 110 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 Coil resistance, (10%) 25 110 440 1,800 7,300 24 100 400 1,560 7,450 22 95 380 1,500 7,000 Nominal coil current, mA 240 109 54.5 26.7 15.0 250 120 60 31 14.9 273 127 63 32 15.7 Nominal operating power, W 1.5 1.3 1.3 1.3 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.5 1.5 1.5 1.7 HP AC TYPE (50/60 Hz) at 60 Hz, 20C 68F Part No. Nominal coil voltage, V AC HP2-AC6V HP2-AC12V HP2-AC24V HP2-AC48V HP2-AC115V HP2-AC220V HP2-AC240V HP3-AC6V HP3-AC12V HP3-AC24V HP3-AC48V HP3-AC115V HP3-AC220V HP3-AC240V HP4-AC6V HP4-AC12V HP4-AC24V HP4-AC48V HP4-AC115V HP4-AC220V HP4-AC240V 6 12 24 48 115 220 240 6 12 24 48 115 220 240 6 12 24 48 115 220 240 Type 2 Form C 3 Form C 4 Form C NOTES 1. The range of coil current for AC relays is 15% (60 Hz). For DC relays it is 10% at 20C, 68F. 2. The HP relay will operate in a range from 80% to 110% of the nominal coil voltage. It is, however, recommended that the relay be used in the range of 85% to 110% of the nominal coil voltage, with the temporary voltage variation taken into consideration. 3. When the operating voltage of AC re- Pick-up voltage, V AC (max.) 4.8 9.6 19.2 38.4 92 176 192 4.8 9.6 19.2 38.4 92 176 192 4.8 9.6 19.2 38.4 92 176 192 Drop-out voltage, V AC (min.) 1.8 3.6 7.2 14.4 34.5 66 72 1.8 3.6 7.2 14.4 34.5 66 72 1.8 3.6 7.2 14.4 34.5 66 72 Max. allowable voltage, V AC 6.6 13.2 26.4 52.8 126.5 242 264 6.6 13.2 26.4 52.8 126.5 242 264 6.6 13.2 26.4 52.8 126.5 242 264 lays drops below 80% of the nominal coil voltage, the relay will generate a considerable amount of heat which is not recommended for maximum efficiency. 4. The coil resistance of DC types is the measured value of the coil at a temperature of 20C 68F. If the coil temperature changes by 1C, the measured value of the coil resistance should be increased or decreased by 0.4%. Inductance, H Nominal coil current, mA 0.049 0.190 0.776 3.106 15.83 57.90 66.26 0.030 0.119 0.475 1.899 10.36 39.32 44.05 0.019 0.077 0.309 1.292 6.953 26.57 29.75 310 160 78 39 18 9.5 9.0 520 260 130 65 28.5 14.2 13.9 800 400 200 95 42 21 20.5 Nominal operating power, VA 1.9 1.9 1.9 1.9 2.1 2.1 2.2 3.1 3.1 3.1 3.1 3.3 3.1 3.3 4.8 4.8 4.8 4.6 4.8 4.6 4.9 5. For applications from 220 V to 240 V DC, connect a resistor in series with the relay coil. See chart for resistor values. Voltage 220 V DC 240 V DC 2 Form C 3 Form C 4 Form C 7.3 k 7.45 k 7 k (5 W) (5 W) (5 W) 8.7 k 8.8 k 8.3 k (5 W) (5 W) (5 W) 2. Standard plug-in terminal type (with lamp wired) DC TYPES at 20C 68F Type 2 Form C Part No. LED Neon lamp 3 Form C LED Neon lamp 4 Form C LED Neon lamp HP2-L-DC6V HP2-L-DC12V HP2-L-DC24V HP2-L-DC48V HP2-L-DC110V HP3-L-DC6V HP3-L-DC12V HP3-L-DC24V HP3-L-DC48V HP3-L-DC110V HP4-L-DC6V HP4-L-DC12V HP4-L-DC24V HP4-L-DC48V HP4-L-DC110V Nominal coil Pick-up voltage, voltage, V DC V DC (max.) 6 12 24 48 110 6 12 24 48 110 6 12 24 48 110 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 Drop-out voltage, V DC (min.) 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 Max. allowable voltage, V DC 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 Coil resistance, (10%) Nominal coil current, mA 25 110 440 1,800 7,300 24 100 400 1,560 7,450 22 95 380 1,500 7,000 240 109 54.5 26.7 15.0 250 120 60 31 14.9 273 127 63 32 15.7 Nominal operating power, W 1.5 1.3 1.3 1.3 1.7 1.5 1.4 1.4 1.5 1.6 1.6 1.5 1.5 1.5 1.7 413 HP AC TYPE (50/60 Hz) at 60 Hz, 20C 68F Type Part No. LED 2 Form C Neon lamp LED 3 Form C Neon lamp LED 4 Form C Neon lamp HP2-L-AC6V HP2-L-AC12V HP2-L-AC24V HP2-L-AC115V HP2-L-AC220V HP2-L-AC240V HP3-L-AC6V HP3-L-AC12V HP3-L-AC24V HP3-L-AC115V HP3-L-AC220V HP3-L-AC240V HP4-L-AC6V HP4-L-AC12V HP4-L-AC24V HP4-L-AC115V HP4-L-AC220V HP4-L-AC240V Nominal coil voltage, V AC Pick-up voltage, V AC (max.) Drop-out voltage, V AC (min.) 6 12 24 115 220 240 6 12 24 115 220 240 6 12 24 115 220 240 4.8 9.6 19.2 92 176 192 4.8 9.6 19.2 92 176 192 4.8 9.6 19.2 92 176 192 1.8 3.6 7.2 34.5 66 72 1.8 3.6 7.2 34.5 66 72 1.8 3.6 7.2 34.5 66 72 Max. allowable voltage, V AC 6.6 13.2 26.4 126.5 242 264 6.6 13.2 26.4 126.5 242 264 6.6 13.2 26.4 126.5 242 264 Inductance, H Nominal coil current, mA 0.049 0.190 0.776 15.83 57.90 66.26 0.030 0.119 0.475 10.36 39.32 44.05 0.019 0.077 0.309 6.953 26.57 29.75 310 160 78 18 9.5 9.0 520 260 130 28.5 14.2 13.9 800 400 200 42 21 20.5 Coil resistance, (10%) Nominal coil current, mA 25 110 440 1,800 7,300 24 100 400 1$B!"(J560 7,450 240 109 54.5 26.7 15.0 250 120 60 31 14.9 Inductance, H Nominal coil current, mA 0.049 0.190 0.776 3.106 15.83 57.90 66.26 0.030 0.119 0.475 1.899 10.36 39.32 44.05 310 160 78 39 18 9.5 9.0 520 260 130 65 28.5 14.2 13.9 Nominal operating power, VA 1.9 1.9 1.9 2.1 2.1 2.2 3.1 3.1 3.1 3.3 3.1 3.3 4.8 4.8 4.8 4.8 4.6 4.9 3. Top Mounting (TM) and direct mounting (M) type DC TYPES at 20C 68F Type Part No. HP2-TM-DC6V HP2-TM-DC12V 2 Form C HP2-TM-DC24V Top Mounting Type (TM) HP2-TM-DC48V HP2-TM-DC110V HP3-M-DC6V HP3-M-DC12V 3 Form C HP3-M-DC24V Direct Mounting Type (TM) HP3-M-DC48V HP3-M-DC110V Nominal coil Pick-up voltage, voltage, V DC V DC (max.) Drop-out voltage, V DC (min.) 6 12 24 48 110 6 12 24 48 110 4.8 9.6 19.2 38.4 88 4.8 9.6 19.2 38.4 88 0.9 1.8 3.6 7.2 16.5 0.9 1.8 3.6 7.2 16.5 Part No. Nominal coil voltage, V AC Pick-up voltage, V AC (max.) Drop-out voltage, V AC (min.) HP2-TM-AC6V HP2-TM-AC12V HP2-TM-AC24V HP2-TM-AC48V HP2-TM-AC115V HP2-TM-AC220V HP2-TM-AC240V HP3-M-AC6V HP3-M-AC12V HP3-M-AC24V HP3-M-AC48V HP3-M-AC115V HP3-M-AC220V HP3-M-AC240V 6 12 24 48 115 220 240 6 12 24 48 115 220 240 4.8 9.6 19.2 38.4 92 176 192 4.8 9.6 19.2 38.4 92 176 192 1.8 3.6 7.2 14.4 34.5 66 72 1.8 3.6 7.2 14.4 34.5 66 72 Max. allowable voltage, V DC 6.6 13.2 26.4 52.8 121 6.6 13.2 26.4 52.8 121 Nominal operating power, W 1.5 1.3 1.3 1.3 1.7 1.5 1.4 1.4 1.5 1.6 AC TYPE (50/60 Hz) at 60 Hz, 20C 68F Type 2 Form C Top Mounting Type (TM) 3 Form C Direct Mounting Type (M) 414 Max. allowable voltage, V AC 6.6 13.2 26.4 52.8 126.5 242 264 6.6 13.2 26.4 52.8 126.5 242 264 Nominal operating power, VA 1.9 1.9 1.9 1.9 2.1 2.1 2.2 3.1 3.1 3.1 3.1 3.3 3.1 3.3 HP 4. Direct mounting (with lamp wired) type DC TYPES Type Part No. 3 Form C Neon lamp HP3-ML-DC110V Nominal coil Pick-up voltage, voltage, V DC V DC (max.) 110 Drop-out voltage, V DC (min.) 88 16.5 Max. allowable voltage, V DC 121 Coil resistance, (10%) Nominal coil current, mA 7,450 14.9 Inductance, H Nominal coil current, mA 10.36 39.32 44.05 28.5 14.2 13.9 Nominal operating power, W 1.6 AC TYPE (50/60 Hz) at 60 Hz, 20C 68F Type Part No. 3 Form C Neon lamp HP3-ML-AC115V HP3-ML-AC220V HP3-ML-AC240V Nominal coil Pick-up Drop-out voltage, voltage, voltage, V AC V AC (max.) V AC (min.) 115 V 220 V 240 V 92 176 192 34.5 66 72 Max. allowable voltage, V AC 126.5 242 264 Nominal operating power, VA 3.3 3.1 3.3 LAMP-WIRED RELAYS Specifications Life of neon lamp....continuous: more than 25,000 hours (more than 3 years) on/off = 1: more than 6 years Life of LED..............continuous: more than 50,000 hours (more than 5.5 years) on/off = 1: more than 100,000 hours (more than 11 years) NEON LAMP LED Variation Type HP2-L HP3-L HP3-ML HP4-L Coil Voltage AC 6V 12 V 24 V -- 115 V 220 V 240 V DC 6V 12 V 24 V 48 V 110 V -- -- LED (Light emitting diode) Neon lamp Notes: 1. AC 48 V type is not available for lamp wiring. Circuit diagrams Neon lamp type Operating current of LED LED type Terminal No. Type HP2-L Polarity (+) 7 (-) 2 Coil Voltage DC 6V DC 12V DC 24V DC 48V AC 6V AC 12V AC 24V (DC type) HP3-L HP3-ML HP4-L 10 2 10 1 Operating current of LED DC 6.4 mA DC 5.7 mA DC 4.7 mA DC 4.5 mA AC 10.5 mA AC 9.0 mA AC 7.7 mA Notes: 1. Operating current of relays should be increased by the value of LED operating current. Please refer the table. Operating current of neon lamp is approx. 0.3 mA to 0.4 mA. 2. To use the HP relay in the inductive load circuit, the contact protection circuit is recommended. Notes: 1. Pay attention to the polarity of coil See circuit diagram (LED type only). 415 HP ACCESSORIES Please refer to "MOUNTING METHODS" for further information. UL, CSA recognized except BRACKET and INSERTING PLATE. HP Relay Solder terminal socket for rectangular hold boring (with hold-down clip) Screw terminal socket for DIN rail assembly (with hold-down clip) HP2-SRS HP2-SFD (UL, CSA, VDE) (UL, CSA) HP3-SRS HP3-SFD For HP2, HP4 HP-BRACKET for direct mounting HP2 HP3 HP INSERTION PLATE for P/C board mounting (UL, CSA, VDE) (UL, CSA, VDE) HP4-SRS HP4-SFD (UL, CSA) (UL, CSA) HP4 DIMENSIONS AND WIRING DIAGRAM mm inch HP2 (2 Form C) Plug-in terminal types 0.5 .020 5 8 5 .197 .315 .197 44 1.732 51 2.008 25 .984 15 .591 0.8 .031 5.26 .207 Circuit diagram 9.5 .374 36 7.5 .295 1.417 5.8 .228 5.3 .209 5.26 .207 10 .394 Accepts Faston 205 416 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 HP HP2-SRS (with hold-down clip) Optimum space-saving panel cut-out. Can be mounted from either the front or the rear of the panel. mm inch Front surface-mounting 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE HOLD-DOWN CLIP 57.93 2.280.118 480.5 34 +1 -0 1.890.020 1.339 +0.39 -0 5 .197 480.2 38 1.890 .008 56 1.496 2.205 22 .866 33 1.299 HP SOCKET 4 mm SCREW SPRING WASHER 24 +0.1 -0 .945 +.004 -0 5 .197 HP RELAY 13 .512 PANEL Rear surface-mounting 6.2 .244 4.1 .161 30 1.181 5.5 .217 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 1.0 .039 6 .236 13 .512 HOLD-DOWN CLIP 56.93 2.240.118 HP SOCKET 4 mm SCREW SPRING WASHER 14 .551 PANEL 31 1.220 HP2-SFD (with hold-down clip) Front wiring in restricted space 100.2 .394.008 HP RELAY 39 480.5 1.535 1.890.020 General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 Mounting dimensions 23.80.6 .937.024 HP2 RELAY 220.2 .866.008 HOLD DOWN CLIP 12 .472 2-M4 .157 SCREW HOLE or 220.2 4.20.1 .165.004 DIA. HOLE .866.008 5.80.2 .228.008 581 2.283.039 1 691.039 36 2.717 1.417.039 7.50.2 .295.008 9.50.2 .374.008 0.60.15 .024.006 801 3.150.039 35.40.5 1.394.020 80 690.5 2.717.020 3.150 60.3 .236.012 150.2 .591.008 220.6 .866.024 4.10.3 .161.012 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: 100.6 .394.024 0.6 33.8 1.331.024 37.90.6 1.492.024 Max. 85 3.346 Max. 89 3.504 Installation screw block (installation screw, hexagonal nut, spring washer) General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 4 .157 30 30 1.181 1.181 Panel hole dimensions for side-by-side installation Note: Hold down clip and installation screw block are included in package. HP2-TM (2 Form C) Top mounting types 35.7 1.406 2.8 .110 52.3 2.059 46.8 1.843 4 mm SCREW or 8-32 NC-2 SCREW SCREW WASHER 7 .276 0.8 .031 5.5 .217 24.7 .972 25 .984 15 .591 35.7 1.406 0.8 .031 9.5 .374 45.5 58 1.791 2.283 7.5 .295 5.8 .228 5.3 .209 2.25R .089R Accepts Faston 205 5.26 .207 4.5 10 .177 .394 5.26 .207 PANEL Mounting dimensions Circuit diagram 45.5 1.791 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 4.50.1 DIA. HOLE or 4 mm SCREW HOLE .117.004 DIA. HOLE 2 .079 30 1.181 417 HP HP3 (3 Form C) Plug-in terminal types 38 1.496 mm inch 5 8 5 .197 .315 .197 0.5 .020 44 1.732 3 .118 5 .197 7 .276 36 1.417 38 1.496 11 11 .433 .433 Circuit diagram 4.75 .187 0.5 .020 2 .079 2 .079 Accepts Faston 187 5.75 .226 5.5 .217 8.5 36 4 .335 1.417 .157 7.65 4.1 .301 .161 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: HP3-SRS (with hold-down clip) Optimum space-saving panel cut-out. Can be mounted from either the front or the rear of the panel. 3.5 .138 4.1 .161 5 .197 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 31 +1 -0 1.220 +0.39 -0 3.5 .138 480.5 1.890.020 400.3 1.575.012 0.6 7.65 .024 .301 480.2 1.890.008 38 56 1.496 2.205 42.95 22 1.691 .866 HOLD DOWN CLIP HP RELAY 31 +1 -0 1.220 +.039 -0 5.5 .217 30 1.181 520.3 2.047.012 Rear surface-mounting 5 .197 Lot No. Front surface-mounting 22.23 .875 6.2 .244 General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 8.5 .335 2.75 .108 +0.2 4.2-0 dia. +.008 .165-0 dia. 1 .039 5.5 .217 11 11 .433 .433 45 1.772 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 8 .315 3.5 .138 14.5 .571 39 +1 -0 1.535 +.039 -0 General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 46 +1 -0 1.811 +.039 -0 HP3-SFD (with hold-down clip) Front wiring in restricted space 220.2 .866.008 Mounting dimensions 23.80.6 .937.024 HP3 RELAY 0.2 .008 HOLD DOWN CLIP 5.50.2 .217.008 8.50.2 .335.008 0.2 7.65.008 .301 30 1.181 480.5 1.890.020 37 1.457 581 2.283.039 691 361 2.717.039 1.417.039 12 .472 0.2 .008 37 1.457 801 3.150.039 35.40.5 1.394.020 2-M4 .157 SCREW HOLE or 4.20.1 .165.004 DIA. HOLE 690.5 80 2.717.020 3.150 1.750.15 .069.006 370.6 1.457.024 60.3 .236.012 4.10.3 .161.012 100.6 .394.024 0.6 33.8 1.331.024 37.90.6 1.492.024 Max. 85 3.346 Max. 89 3.504 Note: Hold down clip and installation screw block are included in package. 418 Installation screw block (installation screw, hexagonal nut, spring washer) 45 1.772 4 .157 45 1.772 Panel hole dimensions for side-by-side installation Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 HP HP3-M (3 Form C) Direct mounting types 4.2 .165 mm inch 38 1.496 16 .630 Mounting dimension 2.1R 60 2.362 44 60 1.732 2.362 73.5 2.894 11 7 .276 .433 5 .197 20.5 .807 2.1R 3 .118 4.2 .165 38 1.496 11 11 .433 .433 4.75 4.75 4.75 .187 .187 .187 2.5 2.5 .098 .098 0.5 .020 MIN. 2 .079 MIN. 40 1.575 4 mm SCREW or SPRING 8-32 NC-2 SCREW WASHER Circuit diagram 5.75 .226 0.5 2 .020 .079 0.5 .020 0.5 4.1 .020 .161 Accepts Faston 187 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 36 1.417 16 .630 5.5 .217 8.5 .335 36 7.65 1.417 .301 73.5 44 1.732 60 2.894 2.362 7 .276 2 .079 20.5 5 .807 11 .197 .433 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 16 .630 38 1.496 36 1.417 HP4 (4 Form C) Plug-in terminal types 0.5 .020 5 8 5 .197 .315 .197 44 1.732 51 2.008 0.8 .031 50 1.969 40 1.575 10 .394 Circuit diagram 9.5 .374 5.26 .207 36 1.417 7.5 .295 5.8 .228 5.3 .209 25 .984 10 .394 Accepts Faston 187 10 .394 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 419 HP HP4-SRS (with hold-down clip) Optimum space-saving panel cut-out. Can be mounted from either the front or the rear of the panel. mm inch Front surface-mounting 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE 34 +1 -0 480.5 1.339 1.890 +.039 .020 5 .197 HOLD-DOWN CLIP HP RELAY 533 2.087.118 HP SOCKET 4 mm SCREW SPRING WASHER -0 480.2 38 1.890 .008 56 1.496 2.205 22 .866 33 1.299 13 .512 48 +1 -0 PANEL +.039 -0 5 .197 4.1 .161 6.2 .244 Rear surface-mounting 58 2.283 5.5 .217 1.0 .039 6 .236 13 .512 4.20.1 DIA. HOLE or 4 mm SCREW HOLE .165.004 DIA. HOLE HOLD-DOWN CLIP HP RELAY 523 2.047.118 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: 39 +1 -0 480.5 1.535 1.890 +.039 .020 General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 HP SOCKET 4 mm SCREW SPRING WASHER -0 14 .551 HP4-SFD (with hold-down clip) Front wiring in restricted space. Two HP2 relays can be mounted in one socket. 100.2 .394.008 250.1 .984.004 100.2.008 .394 PANEL 58 +1 -0 2.284 +.039 -0 HOLD DOWN CLIP Mounting dimensions 0.6 .024 23.8 .937 2-M4 .157 SCREW HOLE or 4.20.1 .165.004 DIA. HOLE 12 .472 530.2 2.087.008 530.2 2.087.008 HP4 RELAY 581 2.283.039 0.2 .008 5.8 .228 7.50.2 .295.008 9.50.2 .374.008 691 2.717.039 690.5 2.717.020 801 3.150.039 361 1.417.039 35.40.5 1.394.020 80 3.150 0.60.15 .024.006 150.2 150.2 .591.008 .591.008 530.6 2.087.024 Dimension : Max. 2mm .079 inch: 2 to 9mm .079 to .354 inch: 9 to 20mm .354 to .787 inch: Min. 20mm .787 inch: 60.3 .236.012 4.10.3 .161.012 Installation screw block (installation screw, hexagonal nut, spring washer) 4 .157 61 2.402 61 2.402 Panel hole dimensions for side-by-side installation Note: Hold down clip and installation screw block are included in package. General tolerance 0.2 .008 0.5 .020 1.0 .039 1.5 .059 ACCESSORIES for HP2 and HP4 types HP Bracket (with 2 screws, 2 washers) The HP Bracket is used for mounting HP2 relays and HP4 relays directly to the panel. It facilitates soldering or quick connections with Faston 205 tab 0.8 mm .031 inch. Notes: 1. This bracket is unavailable for UL, CSA and VDE applications. 2. When using the special bracket, it is recommended to use the screws and washers called out in the chart in the next page in order to eliminate any possible damage to the relay coil. 420 100.6 .394.024 33.80.6 1.331.024 37.90.6 1.492.024 Max. 85 3.346 Max. 89 3.504 Mounting methods (a) Remove the M3 x 7 screw (red colored) fixed to the relay, and place the bracket on the relay with the attaching M3 x 7 screw (blue colored) and the spring washer. (b) Use the additional M3 x 7 screw and washer for attaching the bracket to the panel. 8 .315 For the HP4 type relay two brackets are used 14 .551 4 .158 14 .55120 .787 3.5 DIA. HOLE .138 DIA. HOLE Keying tab. 23 .906 903 2 .079 8.5 .335 1 .039 3 DIA. HOLE .118 DIA. HOLE HP Thickness of a special bracket A suitable screw A suitable washer 1.0 mm (.039 inch) M3 x 7-M3 x 8 for M3 Screw 1.6 mm (.063 inch) M3 x 8 for M3 M x 3 2.0 mm (.079 inch) M3 x 8-M3 x 10 for M3 7 Millimeter 3mm .118inch diameter 7mm .276inch length Dimensions and mounting method mm inch HP2 4.5 DIA. HOLE .177 DIA. HOLE HP4 4.5 DIA. HOLE .177 DIA. HOLE 50 1.969 8.5 .335 25 .984 8.5 .335 1. Rear-surface mounting 51 2.008 20 .787 51 2.008 20 .787 7 .276 7 .276 MIN. 26 1.024 3.2 DIA. HOLE .126 DIA. HOLE 25 .984 2. Front-surface mounting 3 mm SCREW 42 1.654 BRACKET MIN. 26 1.024 25 .984 25 .984 PANEL 3.2 DIA. HOLE .126 DIA. HOLE 50 1.969 44 1.732 44 1.732 13 .512 13 .512 KEYING TAB 3 mm SCREW 27 1.063 51 2.008 3 mm SCREW 42 1.654 3 mm SCREW 14.5 .571 KEYING TAB 14.5 .571 MIN. 26 1.024 4.5 DIA. HOLE .177 DIA. HOLE 25 .984 MIN. 26 1.024 PANEL BRACKET 44 1.732 51 2.008 28.5 1.122 25 .984 4.5 DIA. HOLE .177 DIA. HOLE HP Inserting Plate for HP2 and HP4 types 1. HP inserting plate is used for mounting 2. If adjustment by soldering is not suitHP2 and HP4 relays on a printed board to able, bore 1/8" diameter hole on the printadjust the length of the terminals. ed circuit board and mount the relay with a M3 x 10 screw. The chart to the right suggests the proper screws for different printed circuit boards. 3. Two plates are used for the HP4 type relay. Thickness of P/C board 1.0 mm .039 inch 1.2 mm .047 inch Suitable screw M3 x 10 M3 x 10 PC board pattern 3 .118 15 .591 HP2 3 .118 4.5 .177 8 .315 16 .630 36 1.417 4 DIA. HOLE .157 DIA. HOLE 7.3 .287 16.5 .650 25 .984 2 .079 1.0 .039 HP4 10 .394 5.8 .228 10 .394 25 .984 5.8 .228 10 .394 5.8 .228 5.8 .228 7.5 .295 9.5 .374 1.0 .039 46 1.811 7.5 .295 8.9 .350 15 .591 3.2 DIA. HOLE .126 DIA. HOLE 9.5 .374 8.9 .350 HP INSERTION PLATE PC BOARD 15 .591 3.2 DIA. HOLE .126 DIA. HOLE 15 .591 Please refer to the above second instruction. 5 .197 Tolerance: 0.1 .004 For Cautions for Use, see Relay Technical Information 9/1/2000 All Rights Reserved, (c) Copyright Matsushita Electric Works, 421 Ltd.