Powerpole(R) Connectors - PP15 to PP45 : up to 55 Amps PP15-45 series are the smallest Powerpole(R) housings. They can be used for wire-to-wire or wireto-board applications. Wire sizes from #20 AWG (0.75 mm) to #10 (6 mm) offer power capabilities up to 55 amps per pole. Finger proof housings and the ability to incorporate first-mate last-break ground connectors enhance the capabilities of this Powerpole(R) series. High Power Density * Up to 55 amps in a compact footprint Wire-to Wire & Wire-to-Board Configurations * Wire & PCB contacts can be used in the same housings SECTION 2 Powerpole(R) PP15 to 45 Finger Proof Housings Available * Protects against accidental contact with live circuits | PP15-45 ORDERING INFORMATION | PP15-45 Finger Proof Housings Improved on the original APP(R) design by adding ribs to mating interface to protect against accidental contact with live circuits. Meets the requirements of UL1977 section 10.2 and is rated IP20. Will not mate with standard housings. PP15-45 Finger Proof & Standard & Ground Housing Dimensions Description ------------ Part Numbers -----------Finger Proof [ 7.9 ] Front View Minimum Quantity ... 2,500 200 ..... 0.31 Rib Feature Mated Length [ 24.6 ] Red 1327FP-BK 1327FP 0.97 Green 1327G5FP-BK 1327G5FP Black 1327G6FP-BK 1327G6FP [ 7.9 ] [ 8.4 ] White 1327G7FP-BK 1327G7FP 0.31 0.33 Blue 1327G8FP-BK 1327G8FP [ 41.2 ] Yellow 1327G16FP-BK 1327G16FP 1.62 PP15-45 Standard Housings The original housing design has an open interface and is available in a wide array of colors. Will not mate with finger proof housings. Description ------- Part Numbers -----Minimum Quantity ... 2,500 200 ... Red 1327-BK 1327 Green 1327G5-BK 1327G5 Black 1327G6-BK 1327G6 White 1327G7-BK 1327G7 Blue 1327G8-BK 1327G8 Yellow 1327G16-BK 1327G16 Orange 1327G17-BK 1327G17 Gray 1327G18-BK 1327G18 Brown 1327G21-BK 1327G21 Pink 1327G22-BK 1327G22 Purple 1327G23-BK 1327G23 45A Premate Ground Housings Green housings are keyed to prevent accidental mating with standard or finger proof Powerpole(R) housings. Description ------- Part Number ------Minimum Quantity ... 2,500 200 ... Green 1827G1-BK 1827G1 PP15-45 Tin Plated Power Contacts Offer cost effective performance up to 1,500 mating cycles. See specifications and temperature charts for amperage ratings by wire size. Dimensions Mating Loose Piece Reeled -ABarrel AWG mm Force -------- Part Numbers ------- inches mm Minimum Quantity ....................................... 200 5,000 ......................... Open 14 to 10 K* 2.1 to 5.3 High 269G3-LPBK 269G3 0.21 5.33 Open 14 to 10 K* 2.1 to 5.3 Low 261G2-LPBK 261G2 0.20 5.08 Open 14 to 10 SF* 2.1 to 6.0 High 201G1H-LPBK 201G1H 0.24 6.10 Open 14 to 10 SF* 2.1 to 6.0 Low 200G1L-LPBK 200G1L 0.24 6.10 Open 16 to 12 1.3 to 3.3 High 269G1-LPBK 269G1 0.18 4.57 Open 16 to 12 1.3 to 3.3 Low 261G1-LPBK 261G1 0.18 4.57 Open 20 to 16 0.52 to 1.3 High 269G2-LPBK 269G2 0.16 4.06 Open 20 to 16 0.52 to 1.3 Low 262G1-LPBK 262G1 0.16 4.06 Open 20 to 16 SF* 0.52 to 1.5 Low 200G2L-LPBK 200G2L 0.20 5.08 Open Barrel Contact [ 17.27 ] 0.68 [ 3.81 ] 0.15 [ 6.35 ] 0.25 A K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. - 20 - www.andersonpower.com All Data Subject To Change Without Notice PP15-45 Silver Plated Power Contacts Maximize performance by offering up to 10,000 mating cycles and are recommended for circuit interrupt or hot plug applications. See specifications and temperature charts for amperage ratings by wire size. Only closed barrel contacts are suitable for soldering. [ 17.27 ] 0.68 Dimensions Reeled -A- B - Part Number inches mminches mm 5,000 ................................................. 261G3 0.20 5.08 201G3H 0.24 6.10 200G3L 0.24 6.10 261G4 0.18 4.57 262G2 0.16 4.06 200G4L 0.20 5.08 0.15 3.81 0.10 2.54 0.12 3.05 0.07 1.78 [ 3.81 ] 0.15 [ 7.35 ] 0.29 [ 16.26 ] 0.64 [ 3.81 ] 0.15 B A Open Barrel Premate Contact [ 3.6 ] 0.14 Reeled Mating Loose Piece Part Type AWG mm Force - Part Numbers - - Numbers Minimum Quantity ............................................. 200 5,000 ..... Open, Tin 14 to 10 2.1 to 6.0 Low 1830G1-LPBK 1830G1 Open, Silver 14 to 10 2.1 to 6.0 Low 1830G2-LPBK 1830G2 [ 19.1 ] 0.75 [ 6.4 ] 0.25 SECTION 2 Tin or silver plated contacts are rated for ground or power. Hand tools are available for loose piece contacts. Reeled contacts can be used with high volume press and applicator tooling. Tin contacts are rated for up to 1,500 mating cycles. Silver contacts are rated up to 10,000 mating cycles. A Closed Barrel Contact K* - For #10 AWG class K stranded wire or smaller. For larger wires use superflex contacts. SF*- Indicates wires with high stranding such as Super Flex. 45A Premate Ground Wire Contacts [ 6.35 ] 0.25 Powerpole(R) PP15 to 45 Mating Loose Piece Barrel AWG mm Force -------- Part Number --------Minimum Quantity .......................................... 5,000 200 Open 14 to 10 K* 2.1 to 5.3 Low 261G3-LPBK Open 14 to 10 SF* 2.1 to 6.0 High Open 14 to 10 SF* 2.1 to 6.0 Low 200G3L-LPBK Open 16 to 12 1.3 to 3.3 Low 261G4-LPBK Open 20 to 16 0.52 to 1.3 Low 262G2-LPBK Open 20 to 16 SF* 0.52 to 1.5 Low Closed 16 to 12 1.3 to 3.3 Low 1331-BK 1331 Closed 20 to 16 0.52 to 1.3 Low 1332-BK 1332 Open Barrel Contact [ 6.1 ] 0.24 [ 6.1 ] 0.24 25A Right Angle PCB Contacts Tin Plated Suitable for right angle applications up to 25A per pole. Tin plating enhances solderability. Cannot be mixed with 45A PCB contacts. For mating with wire contacts only. Dimensions Mating Loose Piece -A-BRow Force ------- Part Numbers ------- inches mm inches mm Minimum Quantity ... 1,000 100 ................................................... Top Low 1377G1-BK 1377G1 0.59 14.80 1.52 38.60 High 1317G1-BK 1317G1 Bottom Low 1377G2-BK 1377G2 0.29 7.20 1.36 34.50 High 1317G2-BK 1317G2 Top Low 1377G11-BK 1377G11 0.59 14.80 1.21 30.70 High 1317G11-BK 1317G11 Bottom Low 1377G12-BK 1377G12 0.29 7.20 1.01 25.70 High 1317G12-BK 1317G12 A [ 9.9 ] 0.39 B Use mounting staples with right angle contacts (see accessories). See website for PCB layout drawing. 25A Vertical PCB Contacts Tin Plated For mating with wire contacts only. Suitable for vertical applications up to 25A per pole, tin plating enhances solderability. Dimensions Mating Loose Piece -AForce ---------------- Part Numbers --------------- inches mm Minimum Quantity .... 1,000 100 ....................... Low 1377G3-BK 1377G3 2.22 56.40 High 1317G3-BK 1317G3 2.22 56.40 Low 1377G4-BK 1377G4 1.76 44.70 High 1317G4-BK 1317G4 1.76 44.70 Low 1377G13-BK 1377G13 1.17 29.70 High 1317G13-BK 1317G13 1.17 29.70 [ 3.1 ] 0.12 Housing end A 45A Right Angle and Vertical PCB Contacts Tin Plated Suitable for right angle or vertical applications up to 45A per pole. Tin plating enhances solderability. Right angle contacts cannot be mixed with 25A PCB contacts. For mating with wire contacts only. Description Minimum Quantity ............. Vertical Right Angle Bottom Row Right Angle Top Row Loose Piece ----------- Part Numbers ----------1,000 100 .................... 3-5911P1 1335G1 3-5912P1 1336G1 3-5913P1 1337G1 [ 5.8 ] 0.23 Vertical [ 29.7 ] 1.17 REF [ 7.9 ] 0.31 TYP [ 36.5 ] 1.44 [ 28.6 ] 1.13 [ 16.3 ] 0.64 PP15/45 Housings (1327 Series) [ 5.1 ] 0.20 [ 7.9 ] 0.31 TYP Right Angle Contact Horizontal (bottom) Cat.No. 1336G1 Right Angle Contact Horizontal (top), Cat.No. 1337G1 Use mounting staples with right angle contacts (see accessories). All Data Subject To Change Without Notice www.andersonpower.com - 21 - 45A Premate Ground PCB Contacts Right angle contacts are suitable for power or ground. Use to mate with 45A ground wire contacts. Tin plated contacts are rated up to 1,500 mating cycles. Can be used with other 45A PCB connectors in the bottom row. Mating Force Minimum Quantity ................... PCB, Bottom Row Low Loose Piece ------- Part Numbers ------1000 100 .... 3-5952P1 1836G1 [ 14.7 ] 0.578 [ 45.3 ] 1.78 [ 41.2 ] 1.62 [ 5.6 ] 0.22 [ 3.6 ] 0.14 [ 28.1 ] 1.11 [ 7.9 ] 0.31 TYP [ 8.4 ] 0.33 TYP Pre-mate wire [ 7.9 ] connector 0.31 Mated Pair SECTION 2 Powerpole(R) PP15 to 45 | PP15-45 ULTRASONICALLY BONDED ASSEMBLIES | Assemblies feature housings that are ultrasonically welded to create a one piece connector unit using an APP(R) special process. After welding, retaining pins are no longer required to secure the stacked housings to each other. This allows Powerpole(R) 15-45 connectors to be used as a durable one piece connector header. Contact customer service for configurations not shown below. Single Row 1x2 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity ................................ 500 500 500 ..... 1 2 DC 2 Wire Standard Housings ASMPP30-1X2-RK ASMPV45-1X2-RK ASMPR45-1X2-RK RED / STD BLK / STD DC 2 Wire Reverse Standard Housings ASMPP30-1X2-KR ASMPV45-1X2-KR ASMPR45-1X2-KR BLK / STD RED / STD DC 2 Wire Finger Proof ASMFP30-1X2-RK ASMFV45-1X2-RK ASMFR45-1X2-RK RED / FP BLK / FP DC 2 Wire Finger Proof Reverse ASMFP30-1X2-KR ASMFV45-1X2-KR ASMFR45-1X2-KR BLK / FP RED / FP Single Row 1x3 Assemblies Housings with 45A Vertical Housings with 45A Right Angle Circuit Description Minimum Quantity ................................ DC 2 Wire Finger Proof with Ground AC Single Phase Finger Proof PCB Contacts 500 N/A ASMFV45-1X3-KEW PCB Contacts 500 ..... ASMFR45-1X3-KER ASMFR45-1X3-KEW Housings Only 500 ASMFP30-1X3-KER ASMFP30-1X3-KEW Color & Type Position Matrix 1 2 3 BLK / FP GRN / GND RED / FP BLK / FP GRN / GND WHT / FP Two Row 2x1 Assemblies Housings with Housings with 45A Vertical 45A Right Angle Color & Type Circuit Description Housings Only PCB Contacts PCB Contacts Position Matrix Minimum Quantity ................................ 500 500 500 .... 1 2 DC 2 Wire Finger Proof ASMFP30-2X1-KR ASMFV45-2X1-KR ASMFR45-2X1-KR BLK / FP RED / FP DC 2 Wire Finger Proof Mate ASMFP30-2X1-RK ASMFV45-2X1-RK ASMFR45-2X1-RK RED / FP BLK / FP Two Row 2x2 Assemblies Housings with 45A Vertical Circuit Description Housings Only PCB Contacts Minimum Quantity ................................ 500 500 AC 3 Phase, 3 Wire Finger Proof ASMFP30-2X2-KRWE N/A AC 3 Phase, 3 Wire Finger Proof Mate ASMFP30-2X2-WEKR N/A 1 2 Single Row 1x2 Assembly Housings with 45A Right Angle Color & Type PCB Contacts Position Matrix 500 ..... 1 2 3 N/A BLK / FP RED / FP WHT / FP ASMFR45-2X2-WEKR WHT / FP GRN / GND BLK / FP 3 1 1 2 Single Row 1x3 Assembly 2 3 4 1 2 Two Row 2x1 Assembly Type STD = Standard Housing FP = Finger Proof Housing GND = Ground Housing - 22 - www.andersonpower.com 4 GRN / GND RED / FP Two Row 2x2 Assembly Hood Up All Data Subject To Change Without Notice Powerpole(R) Pak Connectors - PP15 to PP45 Plug shell with latch Snap-in Powerpole(R) Pak connector shells enclose stacked groupings of PP15-45 sized housings in a durable black shell for a finished connector appearance and additional features. Inline, panel mount, and blindmate configurations are available. Plug shells offer the option of integral latches and strain relief to help secure your connection. * Package Groupings of PP15-45 Connectors Blindmate Provides a finished appearance while protecting the individual connectors with an outer shell * Inline, Panel Mount, "T" or Blindmate Configurations Allows one connection system to meet multiple needs SECTION 2 Plug shell without latch Powerpole(R) Pak T-Pak * Optional Latching and Strain Relief Secures your connection and wires For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see APP (R)'s SPEC Pak (R) product series on our website, www.andersonpower.com | Powerpole(R) Pak ORDERING INFORMATION | Powerpole(R) housings and contacts are sold separately. See page 20 for ordering information. Plug Shell without Latch Can mate inline with other plug shells with or without latches, or mate to a panel mount receptacle. For use with Powerpole(R) wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. Dimensions -ADescription -------------- Part Numbers -------------inches mm Minimum Quantity ... 1,000 500 25 ............................. Black, 2-4 Poles 1461G1-BK 1461G1 1.24 31.50 Black, 5-6 Poles 1461G2-BK 1461G2 1.56 39.62 Black, 7-8 Poles 1461G3-BK 1461G3 1.87 47.50 [ 21.59 ] 0.85 [ 53.09 ] 2.09 A [ 49.28 ] 1.94 Retaining Pin Side View Top View NOTE: Retaining pins are used to secure and position Powerpoles(R) in one of three positions in plug shells. Plug Shell with Latch Max wire O.D. for 2-4 pole plug shells is 0.60 inches [15.2mm]. For all other plug shells is 0.63 inches [ 16.0 mm]. Can mate inline with other plug shells without latches, or mate to a panel mount receptacle. For use with Powerpole(R) wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered seperately. Dimensions - B -C-DDescription ------------- Part Numbers -------------- inches mm inches mm inches mm Minimum Quantity ..... 1,000 500 25 ................................................................................ Black, 2-4 Poles 1460G1-BK - 1460G1 1.94 49.28 2.25 57.15 1.24 31.50 Black, 5-6 Poles 1460G2-BK 1460G2 1.94 49.28 2.25 57.15 1.56 39.62 Black, 7-8 Poles 1460G3-BK 1460G3 1.94 49.28 2.25 57.15 1.87 47.50 Black, 9-10 Poles 1460G4-BK 1460G4 2.51 63.75 2.82 71.63 1.84 46.74 Side View [ 21.59 ] 0.85 B Top View C D Retaining Pin All Data Subject To Change Without Notice www.andersonpower.com - 23 - NEW Plug Shell with Latch & Non-Conductive Strain Relief [ 21.5 ] 0.85 New 2X3 Powerpole Pak offers an improved ergonomic shell for easier latch operation as well as a plastic, non-conductive strain relief. The new strain relief can accommodate up to a 6 conductor #10 AWG cable. Can mate to a panel mount receptacle. For use with Powerpole(R) wire connectors only. Cable Clamp and Hardware Pak or Retaining Pins must be ordered separately. To be used with 115G23 cable clamp only. [ 73.5 ] 2.90 Description -------- Part Numbers ------Minimum Quantity Black, 5-6 Poles 1,000 1460G23-BK 25 ... 1460G23 [ 26.1 ] 1.03 Powerpole(R) Pak Snap-in Receptacle Shell SECTION 2 [ 81.5 ] 3.21 [ 51.4 ] 2.02 Mate to plug shells with or without latches, or mate to another panel mount receptacle to create a bulkhead to bulkhead connection. For use with Powerpole(R) wire or PCB connectors. Order the number of retaining pins for each receptacle as shown below separately. Number of Dimensions Knock Out Size Retaining Pins -E- Width Description ---------------- Part Numbers ---------------- to Order inches mm inches mm Minimum Quantity ... 1,000 500 25 ............................................................................... Black, 2-4 Poles 1470G1-BK 1470G1 1 1.50 38.10 1.25 31.75 Black, 5-6 Poles 1470G2-BK 1470G2 2 1.88 47.75 1.62 41.15 Black, 7-8 Poles 1470G3-BK 1470G3 3 2.13 54.10 1.88 47.75 Black, 9-10 Poles 1470G4-BK 1470G4 4 2.44 61.98 2.19 55.63 * Height = [25.4 mm] 1.0 in. Includes cable clamp, 2 screws, and required amount of retaining pins for each configuration. NEW ------------ Part Numbers -----------1,000 500 25 ... 115G1-BK 115G1 115G2-BK 115G2 115G3-BK 115G3 115G4-BK 115G4 115G7-BK 115G7 115G8-BK 115G8 [ 1.78 ] 0.07 [ 27.94 ] 1.10 [ 19.56 ] 0.77 E Retaining Pin NOTE: Retaining pins are used to secure and position Powerpoles(R) in one of two positions in receptacle shells. Cable Clamp & Hardware Pak Screw Head Cable Description Type Type Minimum Quantity .................................... 2-4 Poles Straight Slot Bundled 5-6 Poles Straight Slot Bundled 7-8 Poles Straight Slot Bundled 9-10 Poles Straight Slot Bundled 2-4 Poles Philips Bundled 5-6 Poles Philips Bundled NOTE: Max wire O.D. for 1460G23 is 0.80 inches [20.3 mm]. Retaining Pin Cable Clamp With Screws Plug Shell Without Latch Shown Shell, housing and contacts are sold separately. Cable Clamp & Hardware Pak Includes 2 cable clamp halfs, 2 screws and 2 retaining pins. To be used with 1460G23 Plug Shell only. Description Screw Head Type Minimum Quantity 5-6 Poles Philips Cable Type ------ Part Numbers -----.......... Bundled 1,000 115G23-BK Retaining Pins 25 115G23 Screws Clamp Retaining Pin Flexible Conduit Clamp & Hardware Pak Includes cable clamp, 2 screws, and need amount of retaining pins for each configuration. Description - Part Number Minimum Quantity ...... 100 ...... 2-4 Poles 110G10 Conduit Clamp With Screws Plug Shell With Latch Shown Shell, housing and contacts are sold separately. Retaining Pin for Snap-in Receptacle Order the number of retaining pins for each receptacle shown in the Snap-in Receptacle Shell ordering information. Pins are also required for the plug side when the Cable Clamp & Hardware Pak is not ordered. Description ----- Part Number -----Minimum Quantity ..... 1,000 100 ... Retaining Pin 110G9-BK 110G9 - 24 - www.andersonpower.com Shell and housing are sold separately. All Data Subject To Change Without Notice Blindmate Pak Connector [ 88.6 ] 3.49 Ideal for panel to panel, bulkhead to bulkhead, or rack mount applications that require the power connector to compensate for up to 0.45 in. [11.43 mm] of misalignment in either axis. Eight positions can be filled with Powerpole(R) 10-45 connectors. The receptacle side can be used with wire or PCB contacts. Hardware bag includes retaining pins. Description ---------- Part Numbers ---------Minimum Quantity .................................................... 50 25 .......... 2x4 Blindmate Plug Shell, Hardware & Pins BMPP10-45P 2x4 Blindmate Receptacle Shell, Hardware & Pins BMPP10-45R 2x4 Blindmate Plug Shell BMHSG-P 2x4 Blindmate Receptacle Shell BMHSG-R Hardware Bag Plug Side 110G50 Hardware Bag Receptacle Side 110G51 [ 76.4 ] 3.01 [ 5.0 ] O 0.20 4 [ 50.8 ] 2.00 [ 38.6 ] 1.52 [ 36.7 ] 1.45 [ 3.05 ] 0.120 Plug Outline [ 58.93 ] 2.320 [ 24.38 ] 0.960 [47.24] 1.860 [ 13.46 ] 0.530 Receptacle Outline [ 29.14 ] 1.147 [ 30.2 ] 1.19 [ 0.64 ] 0.025 [ 0.64 ] 0.025 [4.4] 0.17 SECTION 2 [ 36.7 ] 1.45 Powerpole(R) Pak [21.5] 0.85 See APP (R)'s innovative MARC Connector that offers straight-on or rotational blindmate capability. MARC holds 6 PP15/45 power contacts and 2 PP15/45 premate ground contacts in a high temperature housing. Visit our website, www.andersonpower.com to learn more. "T" Pak 2 Way Splitter The Powerpole(R) "T" Pak connector is a 2 way electrical splitter that splits electrical current from one incoming circuit into two outgoing circuits. The standard configuration is pre-wired for AC 3 phase, 3 wire plus ground configurations. The "T" Pak can also be used for AC single phase plus ground or DC 2 wire plus ground applications by not using either the red or white power positions. "T" Pak is pre-wired from the factory allowing plug and play field installation of modular office and industrial equipment. UL recognition up to 20 amps and 600 volts is achieved when mating Powerpole(R) Pak plugs are used with #12 AWG wire. For OEM manufacturing scale applications, the "T" Pak can be loaded with custom configurations of any of APP(R)'s finger proof, standard, or ground housings and contacts in the PP15-45 series. Contact APP(R) sales or customer service for additional information. Description - Part Numbers Minimum Quantity ............................ 80 ........ Assembled "T" Pak 20-01 Mating Plug Shell with Latch 2x2 26-01 Mating Plug Shell without Latch 2x2 27-01 Standard configuration for each side of the T includes (1) each Red, Black, and White Standard PP 15-45 Housings & 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Mating plug shells include (1) each Red, Black, and White Standard PP 15-45 Housings & (3) 261G2-LPBK contacts with (1) 45A Green Premate Ground Housing and 1830G1-LPBK contact. Cable clamp & hardware pak also included. [ 86.2 ] 3.39 [ 102.2 ] 4.03 [ 85.8 ] 3.38 [ 53 ] 2.09 [ 43.2 ] 1.70 [ 51.1 ] 2.01 A B All Data Subject To Change Without Notice C 27 - 01 Mates With B 26 - 01 Mates With A & C www.andersonpower.com - 25 - SECTION 2 Powerpole(R) PP15 to 45 | PP15-45 & POWERPOLE(R) PAK SPECIFICATIONS | Electrical Mechanical UL Ground Short Time Current Test - 45A Premate Ground 750 Amps, #10 AWG Wire 4 Seconds 470 Amps, #12 AWG Wire 4 Seconds Mechanical Shock 4 MIL-STD-202 213 Condition A 50g's Vibration High Frequency 4 MIL-STD-202 204 Condition A 10g's AWG mm Current Rating Amperes UL 1977 CSA/TUV Wire Size Range 20 to 10 0.75 to 6.0 Singlepole Wire to Wire (10 AWG) 55 40 Singlepole Ground Wire to Wire or PCB (10 AWG) 45 35 Max. Wire Insulation Diameter in. mm 3x3 Block Wire to Wire (10 AWG) 40 27 0.175 4.450 Singlepole 25A PCB to Wire (12 AWG) 25 2x3 Block 25A PCB to Wire (12 AWG) 25 22 * Operating Temperature F C Singlepole 45A PCB to Wire (10 AWG) 45 40 * -4 to 221 -20 to 105 Powerpole(R) Housings & Powerpole(R) Pak Shells 2x3 Block 45A PCB to Wire (10 AWG) 45 25 * Mating Cycles No Load by Plating Silver (Ag) Tin (Sn) Voltage Rating AC/DC PCB to Wire 1,500 UL 1977 600 Wire to Wire 10,000 1,500 PCB Connector Recommended Voltage Avg. Mating / Unmating Force Lbf. N per IEC 60950-1 Table 2L Pollution Degree2 Low Force Wire, High Force PCB, & Ground 3 13 25A Contacts Adjacent Poles 495 High Force Wire 5 22 25A Contacts Separated by Spacer 1,000 Low Force PCB 2 9 45A Contacts Adjacent Poles 160 45A Contacts Separated by Spacer 970 Min. Contact / Spring Retention Force Lbf. N 20 90 Dielectric Withstanding Voltage Volts AC 2,200 Lbf. N Powerpole(R) Pak Latch Avg. Defeat Force 150 667 Avg. Mated Contact Resistance Milliohms 15A Wire Contact with 5/8" of #16 AWG 0.875 PCB Specifications 30A Wire Contact with 5/8" of #12 AWG 0.600 Mounting Style Plated Through Hole 45A Wire Contact with 5/8" of #10 AWG 0.525 PCB Thickness- in. [mm] 0.090 - 0.150 (2.3-3.8) 45A PCB Contact to Contact 0.500 25A PCB Recommended Traces #12 AWG Cross Section 25A PCB Contact to Contact 0.600 45A PCB Recommended Traces #10 AWG Cross Section UL Hot Plug Current Rating Amperes Min. Creepage / Clearance Distance PCB in. mm 250 cycles at 72V DC 45A 25A Creepage & Clearance Adjacent Poles 0.201 5.1 250 cycles at 120V DC 30A 45A Creepage & Clearance Adjacent Poles 0.067 1.7 Materials Housing Plastic Resin Contact Retention Spring - 26 - Polycarbonate Stainless Steel Housing Flammability Rating UL94 V-0 Contact Base Plating Copper Alloy Tin or Silver Contact Termination Methods Crimp Hand Solder Solder Dip Wave Solder Wire Contacts 1331, 1332 & PCB Contacts PCB Contacts PCB Contacts www.andersonpower.com Protection Touch Safety with Finger Proof Housings & Wire Contacts or PCB Mating Interface UL1977 Sec. 10.2 Pass IEC 60950 Pass IEC 60529 IP20 Touch Safety Standard Housings IEC 60529 IP10 * No TUV Recognition Based on: 105C rated or better cable of the largest size, Properly calibrated APP(R) recommended tooling, and a 25C ambient temperature. UL rating not to exceed the maximum operating temperature. CSA rating below a 30C temperature rise. 2 Limited by the thermal properties of the connector plastic housing. 3 Use APP(R) recommended tooling only. Alternate tools may adversely affect the performance of our connectors along with UL and CSA recognition. 4 Tested with contact part number 261G2. 1 All Data Subject To Change Without Notice | PP15-45 TEMPERATURE CHARTS | PP15-45 Singlepole Temperature Rise at Constant Current 60 60 30 20 40 30 20 10 10 30 40 Amperes Applied 10 AWG 16 AWG 12 AWG 18 AWG 50 0 60 14 AWG 20 AWG Temperature (C) 75 50 10 20 30 40 50 60 50 0 10 AWG 16 AWG 12 AWG 18 AWG 14 AWG 20 AWG Temperature (C) 50 30 20 30 40 50 14 AWG 20 AWG 10 15 20 25 30 35 40 Singlepole 2-Pole Multipole PP25 PCB Derating vs. Ambient Temperature 100 75 50 25 0 5 10 15 20 25 30 35 40 Amperes Applied Singlepole 2-Pole Multipole PP45 PCB Derating vs. Ambient Temperature 125 40 20 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG PP45 PCB Temperature Rise at Constant Current 60 10 5 Amperes Applied 125 75 70 0 14 AWG 20 AWG 25 0 0 40 100 Amperes Applied Temperature (C) 30 PP15-45 Multipole Derating vs. Ambient Temperature 125 100 20 Amperes Applied 10 AWG 12 AWG 16 AWG 18 AWG PP15-45 Singlepole Derating vs. Ambient Temperature 125 10 Temperature (C) 20 20 SECTION 2 10 30 Powerpole(R) PP15 to 45 0 40 10 0 0 Temperature (C) 50 Temperature (C) Temperature (C) Temperature (C) 40 PP25 PCB Temperature Rise at Constant Current 60 50 50 25 PP15-45 Multipole Temperature Rise at Constant Current 100 75 50 10 0 25 0 10 20 30 40 Amperes Applied Singlepole 2-Pole 50 60 Multipole 0 10 20 30 40 50 60 70 Amperes Applied Singlepole 2-Pole Multipole NOTE: Temperature rise charts are based on a 25C ambient temperature. PP25 PCB charts based on 0.002 in foil on board side, mated to #12 AWG conductor on wire side. PP45 PCB charts based on #10 AWG equivalent copper foil on board side, mated to #10 AWG conductor on wire side. All Data Subject To Change Without Notice www.andersonpower.com - 27 - | Powerpole(R) 15-45 Accessories | Mounting Wing Secure dovetailed Powerpole(R) 15-45 series housings by passing fasteners through the wings in either a horizontal or vertical orientation. Useful for sheet metal panels, printed circuit boards, and many other mounting surfaces. Fasteners not included. Description ------- Part Numbers ------Minimum Quantity ... 2,500 100 .... Red 1399G9-BK 1399G9 Blue 1399G8-BK 1399G8 Mounting Wings [ 4.6 ] 0.180 [ 7.9 ] 0.312 SECTION 2 Powerpole(R) PP15 to 45 [ 16.6 ] 0.655 Spacer Used to separate housings under high power to minimize derating. They are recommended for squaring off a block of Powerpole(R) 15-45 housings for use in connector shells and mounting clamps. Use a combination of long and short spacers opposite each other in a mated block to add keying features or use two short spacers to avoid interference. Spacers with holes can also be used to fasten the blocked housings to a surface with a fastener. Description Minimum Quantity ..... Red, Short w/ Hole Red, Long Red, Short Black, Long Blue, Short White, Short w/ Hole White, Long ------ Part Numbers ------2,500 100 ..... 1399G1-BK 1399G1 1399G2-BK 1399G2 1399G6-BK 1399G6 1399G10-BK 1399G10 1399G13-BK 1399G13 1399G14-BK 1399G14 1399G17-BK 1399G17 [ 7.9 ] 0.312 [ 16.6 ] 0.655 Short with Hole [ 7.9 ] 0.312 [ 7.9 ] 0.312 [ 16.6 ] 0.655 [ 24.6 ] 0.968 Short without Hole Long Retaining Pins Keep stacked Powerpole(R) 15-45 series housings from separating. Retaining pins are inserted in the circular opening between two housings stacked side by side. Dimensions -A-BDescription ----- Part Numbers ----inches mm inches mm Minimum Quantity ... 1,000 100 ............................................................................ 1 Block High H1507P38 110G16 0.0942.390 0.250 6.350 2 Block High 111812P5 110G17 0.099 / 0.1060.251 / 2.69 0.440 11.180 B A Mounting Clamp Mounting clamps can be used for fastening a block of Powerpole(R) 15-45 series housings to a panel. Connector blocks must be a complete square for the clamps to work properly. Fastening hardware not included. Description -- Part Numbers -Minimum Quantity ... 100 sets of 2 ..... 2 or 4 Pole 1462G1 3 or 6 Pole 1462G2 4 or 8 Pole 1462G3 - 28 - www.andersonpower.com 2 or 4 Pole 3 or 6 Pole 4 or 8 Pole All Data Subject To Change Without Notice PCB Mounting Staples PCB staples are soldered into place to secure Powerpole(R) 15-45 series housings in a horizontal configuration to the board. Reduce strain on soldering joints during mating and unmating. Dimensions Part -A-BNumbers HxW Length inches mm inches mm Minimum Quantity 100 ................................................................................ 114555P1 1x1 Short 0.47 12.0 0.28 7.0 114555P2 1x2 Short 0.47 12.0 0.57 14.5 114555P3 1x3 Short 0.47 12.0 0.89 22.5 114555P7 1x4 Short 0.47 12.0 1.20 30.5 114555P12 1 x 4 Long 0.67 17.0 1.20 30.5 114555P8 1x6 Short 0.47 12.0 1.83 46.5 114555P10 2 x 1 Short 0.79 20.0 0.28 7.0 114555P6 2x2 Short 0.79 20.0 0.57 14.5 114555P9 2x2 Long 0.91 23.0 0.57 14.5 114555P14 2 x 5 Long 0.91 23.0 1.52 38.5 114555P4 3x2 Short 1.10 28.0 0.57 14.5 A SECTION 2 Powerpole(R) PP15 to 45 B Retention Clip Retention clips prevent Powerpole(R) 15-45 blocks from unintended disconnects. They feature a tab for easy insertion and removal. Description -- Part Number -Minimum Quantity ........ 100 ......... 1 Block High 110G68 Block Lok Block locks secure mated Powerpole(R) 15-45 series housings together. For use in high vibration or shock applications where connectors are unmated infrequently. Description - Part Numbers Minimum Quantity .......... 100 ......... 2 Pole, Black 110G21 4 Pole, Black 110G12 2 Pole Shown without Powerpoles 4 Pole (R) Shown with Powerpoles(R) Splash Boot Splash boots protect a 2x2 block of any combination of Powerpole(R) 15-45 series housings and feature snip off sealed ends for flexibility in wire O.D. Designed for through panel or inline applications. Not a hermetic seal. Description - Part Numbers Minimum Quantity ........ 25 ........... Female, Black 1441G1 Male, Black 1442G1 For environmentally sealed connector shells to hold Powerpole (R) 15-180 connectors, see APP (R)'s SPEC Pak (R) product series on our website, www.andersonpower.com All Data Subject To Change Without Notice 15747 DS-PP15/45 REV C4.2 www.andersonpower.com - 29 - Powerpole(R) - Tooling Information W ire Size Reeled Part Numbers Reeled Contact Crimp Tool ATS Applicator Tin Plating Silver Plating #16 / 20 1.3 / 0.52 262G1 262G2 1385519-1 #16 / 20 1.3 / 0.52 269G2 N/A 1385519-1 #12 / 16 3.3 / 1.3 261G1 261G4 #10 / 14 5.3 / 2.1 261G2 261G3 #12 / 16 3.3 / 1.3 269G1 N/A #10 / 14 5.3 / 2.1 269G3 N/A #10 / 14 5.3 / 2.1 200G1L 200G3L #10 / 14 5.3 / 2.1 201G1H 201G3H #10 / 14 5.3 / 2.1 1830G1 1830G2 AWG mm APP Applicator APP Press ATS Press Air Feed Kit * 1725900-2 or [354500-1] 1424266-1 or [354578-1] PP15 / 45 Flat Wiping Power & Ground 1385520-1 TD0101 115V= TE0101 1385520-1 SECTION 2 1385458-1 Powerpole(R) Tooling 230V = TE0102 1385458-1 1385460-1 1385460-1 TD0102 1385460-1 NOTE: Insertion / Extraction tool for PP15/45 contacts = 111038G2 * All ATS applicators for APP(R) contacts are air feed style, (except 1385870) and require the press to have an air feed kit installed. APP applicators are mechanical feed style and do not require an air feed kit. W ire Size AWG mm Loose Piece Part Numbers Tin Plating L o o s e Piece C ontact C rimp Tool Pneumatic Hand Bench Tool or Tool + Silver Plating Number Die + Locator of Crimps PP15 / 45 Flat Wiping Power & Ground #16 / 20 1.3 / 0.52 N/A 1332 #12 / 16 3.3 / 1.3 N/A 1331 #16 / 20 1.3 / 0.52 262G1-LPBK 262G2-LPBK #16 / 20 1.3 / 0.52 269G2-LPBK 1309G2 or 1309G8 1367G1 N/A #12 / 16 3.3 / 1.3 261G1-LPBK 261G4-LPBK #10 / 14 5.3 / 2.1 261G2-LPBK 261G3-LPBK #12 / 16 3.3 / 1.3 269G1-LPBK N/A #10 / 14 5.3 / 2.1 269G3-LPBK N/A #10 / 14 5.3 / 2.1 200G1L-LPBK 200G3L-LPBK #10 / 14 5.3 / 2.1 201G1H-LPBK 201G3H-LPBK 310 / 14 5.3 / 2.1 1830G1-LPBK 1830G2-LPBK 1309G3 or 1309G8 N/A N/A N/A Single 1389G6 Single 1389G4 Single 1309G6 or 1309G8 PP75 #6 13.3 #8 8.4 1307 1388G6 5900 N/A 5952 1309G4 1387G1 5953 #10 / 12 5.3 / 3.3 1388G7 5915 PP120 1/0 53.5 1323G2 #1 42.4 1323G1 N/A #2 33.6 #4 21.2 1319G4 #6 13.3 1319G6 3/0 85 1328G2 2/0 53.5 1328G1 1319 1388G3 1368 Series 1387G1 1388G4 PP180 1/0 53.5 #1 42.4 #2 33.6 1383 #4 21.1 1384 #6 13.3 1348 1303G12 1382 N/A 1347 1368 Series 1387G2 1303G13 1304G32 Double 1387G1 Single 1388G4 1389G3 1. NOTE: See website for the most current information. 2. NOTE: Insertion / Extraction fool for PP15/45 contacts = 111038G2 All Data Subject To Change Without Notice www.andersonpower.com - 43 -