1
LTC3731
3731fb
APPLICATIO S
U
TYPICAL APPLICATIO
U
FEATURES
DESCRIPTIO
U
The LTC
®
3731 is a PolyPhase
®
synchronous step-down
switching regulator controller that drives all N-channel ex-
ternal power MOSFET stages in a phase-lockable fixed fre-
quency architecture. The 3-phase controller drives its
output stages with 120° phase separation at frequencies of
up to 600kHz per phase to minimize the RMS current losses
in both the input and output filter capacitors. The 3-phase
technique effectively triples the fundamental frequency,
improving transient response while operating each control-
ler at an optimal frequency for efficiency and ease of ther-
mal design. Light load efficiency is optimized by using a
choice of output Stage Shedding or Burst Mode operation.
A differential amplifier provides true remote sensing of both
the high and low side of the output voltage at the point of
load. The precision reference supports output voltages from
0.6V to 6V.
Soft-start and a defeatable, timed short-circuit shutdown
protect the MOSFETs and the load. Current foldback
provides protection for the external MOSFETs under
short-circuit or overload conditions.
3-Phase Current Mode Controller with Onboard
MOSFET Drivers
±5% Output Current Matching Optimizes Thermal
Performance and Size of Inductors and MOSFETs
Differential Amplifier Accurately Senses V
OUT
±1% V
REF
Accuracy Over Temperature
Reduced Power Supply Induced Noise
±10% Power Good Output Indicator
250kHz to 600kHz Per Phase, PLL, Fixed Frequency
PWM, Stage Shedding
TM
or Burst Mode
®
Operation
OPTI-LOOP
®
Compensation Minimizes C
OUT
Adjustable Soft-Start Current Ramping
Short-Circuit Shutdown Timer with Defeat Option
Overvoltage Soft Latch
Adjustable Undervoltage Lockout Threshold
Selectable Phase Output for Up to 12-Phase Operation
Available in 5mm × 5mm QFN and 36-Pin Narrow
(0.209") SSOP Packages
Desktop Computers and Servers
High Performance Notebook Computers
High Output Current DC/DC Power Supplies
Figure 1. High Current Triple Phase Step-Down Converter
V
IN
0.003
0.8µH22µF
35V
0.003
0.8µH
V
IN
0.003
C
OUT
470µF
4V
V
OUT
1.35V
55A
V
IN
5V TO 28V
0.8µH
V
IN
3731 F01
TG1V
CC
0.1µF
SW3 SW2 SW1
SW1
BG1
SENSE1
+
SENSE1
BOOST1
BOOST2
BOOST3
TG2
SW2
BG2
PGOOD
PLLIN
PLLFLTR
I
TH
0.01µF
680pF
5k
OPTIONAL SYNC IN
POWER GOOD INDICATOR
RUN/SS
SGND
EAIN
DIFFOUT
PGND
UVADJ SENSE2
+
SENSE2
TG3
SW3
BG3
SENSE3
+
SENSE3
IN
IN
+
+
10µF
V
CC
4.5V TO 7V
+
LTC3731
36k
12k
7.5k
100pF
6.04k
3-Phase, 600kHz,
Synchronous Buck Switching
Regulator Controller
, LTC and LT are registered trademarks of Linear Technology Corporation. Burst Mode,
OPTI-LOOP and PolyPhase are registered trademarks of Linear Technology Corporation.
Stage Shedding is a trademark of Linear Technology Corporation. All other trademarks are
the property of their respective owners. Protected by U.S. Patents, including 5481178,
5929620, 6177787, 6144194, 6100678, 5408150, 6580258, 6462525, 6304066, 5705919.
2
LTC3731
3731fb
ABSOLUTE AXI U RATI GS
WWWU
PACKAGE/ORDER I FOR ATIO
UU
W
ELECTRICAL CHARACTERISTICS
Topside Driver Voltages (BOOST
N
) ............ 38V to –0.3V
Switch Voltage (SW
N
)................................... 32V to –5V
Boosted Driver Voltage (BOOST
N
– SW
N
) .... 7V to –0.3V
Peak Output Current <1ms (TG
N
, BG
N
) ..................... 5A
Supply Voltages (V
CC
, V
DR
), PGOOD
Pin Voltage .................................................. 7V to –0.3V
RUN/SS, PLLFLTR, PLLIN, UVADJ,
FCB Voltages ............................................. V
CC
to –0.3V
SENSE
+
, SENSE
Voltages ........................ 5.5V to –0.3V
The denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = VRUN/SS = 5V unless otherwise noted.
I
TH
Voltage ................................................ 2.4V to –0.3V
Operating Ambient Temperature Range
LTC3731C .................................................... 0°C to 70°C
LTC3731I ................................................. –40°C to 85°C
Junction Temperature (Note 2)............................. 125°C
Storage Temperature Range ..................65°C to 125°C
Lead Temperature G Package (Soldering, 10sec).. 300°C
Peak Body Temperature UH Package................... 240°C
(Note 1)
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Main Control Loop
V
REGULATED
Regulated Voltage at IN
+
V
ITH
= 1.2V (Note 3) 0.596 0.600 0.604 V
0.594 0.600 0.606 V
LTC3731I 0.591 0.609 V
LTC3731CUH
LTC3731IUH
ORDER PART NUMBER
LTC3731CG
LTC3731IG
Consult LTC Marketing for parts specified with wider operating temperature ranges.
ORDER PART NUMBER UH PART MARKING
Order Options
Tape and Reel: Add #TR
Lead Free: Add #PBF Lead Free Tape and Reel: Add #TRPBF
Lead Free Part Marking: http://www.linear.com/leadfree/
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
TOP VIEW
G PACKAGE
36-LEAD PLASTIC SSOP
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
V
CC
PLLIN
PLLFLTR
FCB
IN
+
IN
DIFFOUT
EAIN
SGND
SENSE1
+
SENSE1
SENSE2
+
SENSE2
SENSE3
SENSE3
+
RUN/SS
I
TH
UVADJ
CLKOUT
PGOOD
BOOST1
TG1
SW1
BOOST2
TG2
SW2
V
DR
BG1
PGND
BG2
BG3
SW3
TG3
BOOST3
PHASMD
SGND2
T
JMAX
= 125°C, θ
JA
= 95°C/W, θ
JC
= 32°C/W
32 31 30 29 28 27 26 25
910 11 12 13 14 15 16
17
18
19
20
21
22
23
24
33
8
7
6
5
4
3
2
1IN
DIFFOUT
EAIN
SENSE1+
SENSE1
SENSE2+
SENSE2
SENSE3
BOOST2
TG2
SW2
VCC
BG1
PGND
BG2
BG3
IN+
FCB
PLLFLTR
PLLIN
CLKOUT
BOOST1
TG1
SW1
SENSE3+
RUN/SS
ITH
UVADJ
PHASMD/PG
BOOST3
TG3
SW3
UH PACKAGE
32-LEAD PLASTIC QFN
EXPOSED PAD (PIN 33) IS SIGNAL GROUND
(SGND) AND MUST BE SOLDERED TO PCB
T
JMAX
= 125°C, θ
JA
= 34°C/W
3731
3731I
3
LTC3731
3731fb
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
V
SENSEMAX
Maximum Current Sense Threshold V
EAIN
= 0.5V, V
ITH
Open, 65 75 85 mV
V
SENSE1
,
V
SENSE2
,
V
SENSE3
= 0.6V, 1.8V 62 75 88 mV
LTC3731I 60 90 mV
I
MATCH
Maximum Current Threshold Match Worst-Case Error at V
SENSEMAX
–5 5 %
V
LOADREG
Output Voltage Load Regulation (Note 3)
Measured in Servo Loop, I
TH
Voltage = 1.2V to 0.7V 0.1 0.5 %
LTC3731I 0.1 0.7 %
Measured in Servo Loop, I
TH
Voltage = 1.2V to 2V 0.1 0.5 %
LTC3731I 0.1 –0.7 %
V
REFLNREG
Output Voltage Line Regulation V
CC
= 4.5V to 7V 0.03 %/V
g
m
Transconductance Amplifier g
m
I
TH
= 1.2V, Sink/Source 25µA (Note 3) 4 5 6 mmho
LTC3731I 3 5 7 mmho
g
mOL
Transconductance Amplifier GBW I
TH
= 1.2V (g
m
• Z
L
, Z
L
= Series 1k-100k-1nF) 3 MHz
V
FCB
Forced Continuous Threshold 0.58 0.60 0.62 V
LTC3731I 0.54 0.60 0.66 V
I
FCB
FCB Bias Current V
FCB
= 0.65V 0.2 0.7 µA
V
BINHIBIT
Burst Inhibit Threshold Measured at FCB Pin V
CC
1.5 V
CC
– 0.7 V
CC
– 0.3 V
UVR Undervoltage RUN/SS Reset V
CC
Lowered Until the RUN/SS Pin is Pulled Low 3.3 3.8 4.5 V
UVADJ Undervoltage Lockout Threshold 1.13 1.18 1.23 V
I
UVADJ
Undervoltage Bias Current At UVADJ Threshold 0.2 50 nA
I
Q
Input DC Supply Current (Note 4)
Normal Mode V
CC
= 5V 2.3 3.5 mA
Shutdown V
RUN/SS
= 0V 50 100 µA
I
RUN/SS
Soft-Start Charge Current V
RUN/SS
= 1.9V 0.8 1.5 2.5 µA
V
RUN/SS
RUN/SS Pin ON Threshold V
RUN/SS
, Ramping Positive 1 1.5 1.9 V
V
RUN/SSARM
RUN/SS Pin Arming Threshold V
RUN/SS
, Ramping Positive Until Short-Circuit 3.8 4.5 V
Latch-Off is Armed
V
RUN/SSLO
RUN/SS Pin Latch-Off Threshold V
RUN/SS
, Ramping Negative 3.2 V
I
SCL
RUN/SS Discharge Current Soft-Short Condition V
EAIN
= 0.375V, V
RUN/SS
= 4.5V 5 1.5 µA
I
SDLHO
Shutdown Latch Disable Current V
EAIN
= 0.375V, V
RUN/SS
= 4.5V 1.5 5 µA
I
SENSE
SENSE Pins Source Current SENSE1
+
, SENSE1
, SENSE2
+
, SENSE2
, SENSE3
+
13 20 µA
SENSE3
All Equal 1.2V; Current at Each Pin
DF
MAX
Maximum Duty Factor In Dropout, V
SENSEMAX
30mV 95 98.5 %
TG t
R,
t
F
Top Gate Rise Time C
LOAD
= 3300pF 30 90 ns
Top Gate Fall Time C
LOAD
= 3300pF 40 90 ns
BG t
R,
t
F
Bottom Gate Rise Time C
LOAD
= 3300pF 30 90 ns
Bottom Gate Fall Time C
LOAD
= 3300pF 20 90 ns
TG/BG t
1D
Top Gate Off to Bottom Gate On Delay All Controllers, C
LOAD
= 3300pF Each Driver 50 ns
Synchronous Switch-On Delay Time
BG/TG t
2D
Bottom Gate Off to Top Gate On Delay All Controllers, C
LOAD
= 3300pF Each Driver 60 ns
Top Switch-On Delay Time
t
ON(MIN)
Minimum On-Time Tested with a Square Wave (Note 5) 110 ns
ELECTRICAL CHARACTERISTICS
The denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = VRUN/SS = 5V unless otherwise noted.
4
LTC3731
3731fb
Power Good Output Indication
V
PGL
PGOOD Voltage Output Low I
PGOOD
= 2mA, G Package 0.1 0.3 V
I
PGOOD
= 1.6mA, UH Package 0.5 1.0 V
I
PGOOD
PGOOD Output Leakage V
PGOOD
= 5V, G Package 1 µA
I
PGOOD
PGOOD/PHASMD Bias I 0 V
PHASMD/PG
V
CC
, UH Package –10 ±310 µA
PGOOD Trip Thresholds V
DIFFOUT
with Respect to Set Output Voltage,
V
PGTHNEG
V
DIFFOUT
Ramping Negative HGOOD Goes Low After V
UVDLY
Delay 7 –10 13 %
V
PGTHPOS
V
DIFFOUT
Ramping Positive 7 10 13 %
V
PGDLY
Power Good Fault Report Delay After V
EAIN
is Forced Outside the PGOOD Thresholds 100 150 µs
Oscillator and Phase-Locked Loop
f
NOM
Nominal Frequency V
PLLFLTR
= 1.2V 360 400 440 kHz
f
LOW
Lowest Frequency V
PLLFLTR
= 0V 190 225 260 kHz
f
HIGH
Highest Frequency V
PLLFLTR
= 2.4V 600 680 750 kHz
V
PLLTH
PLLIN
Input Threshold Minimum Pulse Width > 100ns 1 V
R
PLLIN
PLLIN
Input Resistance 50 k
I
PLLFLTR
Phase Detector Output Current
Sinking Capability f
PLLIN
< f
OSC
20 µA
Sourcing Capability f
PLLIN
> f
OSC
20 µA
R
RELPHS
Controller 2-Controller 1 Phase 120 Deg
Controller 3-Controller 1 Phase 240 Deg
CLKOUT Controller 1 TG to CLKOUT Phase PHASMD = 0V 30 Deg
PHASMD = 5V 60 Deg
Differential Amplifier
A
V
Differential Gain 0.995 1.000 1.005 V/V
V
OS
Input Offset Voltage Magnitude IN
+
= IN
= 1.2V, I
OUT
= 1mA, 0.5 5 mV
Input Referred; Gain = 1
CM Common Mode Input Voltage Range 0 V
CC
V
CMRR Common Mode Rejection Ratio 0V < IN
+
= IN
< 5V,
I
OUT
= 1mA, Input Referred 50 70 dB
I
CL
Output Current Sourcing 10 40 mA
GBP Gain Bandwidth Product I
OUT
= 1mA 2 MHz
SR Slew Rate R
L
= 2k 5 V/µs
V
O(MAX)
Maximum High Output Voltage I
OUT
= 1mA V
CC
– 1.2 V
CC
0.8 V
R
IN
Input Resistance Measured at IN
+
Pin 80 k
ELECTRICAL CHARACTERISTICS
The denotes the specifications which apply over the full operating
temperature range, otherwise specifications are at TA = 25°C. VCC = VRUN/SS = 5V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Note 1: Stresses beyond those listed under Absolute Maximum Ratings
may cause permanent damage to the device. Exposure to any Absolute
Maximum Rating condition for extended periods may affect device
reliability and lifetime.
Note 2: T
J
is calculated from the ambient temperature T
A
and power
dissipation P
D
according to the following formula:
LTC3731CG/LTC3731IG: T
J
= T
A
+ (P
D
× 95°C/W)
LTC3731CG/LTC3731IG: T
J
= T
CASE
+ (P
D
× 32°C/W)
LTC3731CUH/LTC3731IUH: T
J
= T
A
+ (P
D
× 34°C/W)
Note 3: The IC is tested in a feedback loop that includes the differential
amplifier loaded with 100µA to ground driving the error amplifier and
servoing the resultant voltage to the midrange point for the error amplifier
(V
ITH
= 1.2V).
Note 4: Dynamic supply current is higher due to the gate charge being
delivered at the switching frequency. See Applications Information.
Note 5: The minimum on-time condition corresponds to an inductor peak-
to-peak ripple current of 40% of I
MAX
(see minimum on-time
considerations in the Applications Information Section).
Note 6: This IC includes overtemperature protection that is intended to
protect the device during momentary overload conditions. Junction
temperature will exceed 125°C when overtemperature protection is active.
Continuous operation above the specified maximum operating junction
temperature may impair device reliability.
5
LTC3731
3731fb
UU
U
PI FU CTIO S
BG1 to BG3: High Current Gate Drives for Bottom N-Channel
MOSFETs. Voltage swing at these pins is from ground to V
CC
.
BOOST1 to BOOST3: Positive Supply Pins to the Topside
Floating Drivers. Bootstrapped capacitors, charged with
external Schottky diodes and a boost voltage source, are
connected between the BOOST and SW pins. Voltage swing
at the BOOST pins is from boost source voltage (typically
V
CC
)
to this boost source voltage + V
IN
(where V
IN
is the exter-
nal MOSFET supply rail).
CLKOUT: Output clock signal available to synchronize other
controller ICs for additional MOSFET stages/phases.
DIFFOUT: Output of the Remote Output Voltage Sensing
Differential Amplifier.
EAIN: This is the input to the error amplifier that compares the
feedback voltage to the internal 0.6V reference voltage.
FCB: Forced Continuous Control Input. The voltage applied to
this pin sets the operating mode of the controller. The forced
continuous current mode is active when the applied voltage is
less than 0.6V. Burst Mode operation will be active when the
pin is allowed to float and a Stage Shedding mode will be active
if the pin is tied to the V
CC
pin. (Do not apply voltage directly to
this pin prior to the application of voltage on the V
CC
pin.)
PGOOD: This open-drain output is pulled low when the output
voltage has been outside the PGOOD tolerance window for the
V
PGDLY
delay of approximately 100µs.
IN
+
, IN
: Inputs to a precision, unity-gain differential amplifier
with internal precision resistors. This provides true remote
sensing of both the positive and negative load terminals for
precise output voltage control.
I
TH
: Error Amplifier Output and Switching Regulator Com-
pensation Point. All three current comparator’s thresholds
increase with this control voltage.
PGND: Driver Power Ground. This pin connects directly to the
sources of the bottom N-channel external MOSFETs and the
(–) terminals of C
IN
.
PHASMD: This pin determines the phase shift between the
first controller’s rising TG signal and the rising edge of the
CLKOUT signal. Logic 0 yields 30 degrees and Logic 1 yields
60 degrees.
Note: the PHASMD and PGOOD functions are internally tied
together in the LTC3731 UH package.
PLLIN: Synchronization Input to Phase Detector. This pin is
internally terminated to SGND with 50k. The phase-locked
loop will force the rising top gate signal of controller 1 to be
synchronized with the rising edge of the PLLIN signal.
PLLFLTR: The phase-locked loop’s lowpass filter is tied to this
pin. Alternatively, this pin can be driven with an AC or DC
voltage source to vary the frequency of the internal oscillator.
(Do not apply voltage directly to this pin prior to the application
of voltage on the V
CC
pin.)
RUN/SS: Combination of Soft-Start, Run Control Input and
Short-Circuit Detection Timer. A capacitor to ground at this
pin sets the ramp time to full current output as well as the time
delay prior to an output voltage short-circuit shutdown. A
minimum value of 0.01µF is recommended on this pin.
SENSE1
+
, SENSE2
+
, SENSE3
+
, SENSE1
, SENSE2
, SENSE3
:
The Inputs to Each Differential Current Comparator. The I
TH
pin
voltage and built-in offsets between SENSE
and SENSE
+
pins,
in conjunction with R
SENSE
, set the current trip threshold level.
SGND: Signal Ground. This pin must be routed separately
under the IC to the PGND pin and then to the main ground
plane. The exposed pad on the LTC3731 UH package is
SGND and must be soldered to the PCB.
SW1 to SW3: Switch Node Connections to Inductors.
Voltage swing at these pins is from a Schottky diode
(external) voltage drop below ground to V
IN
(where V
IN
is
the external MOSFET supply rail).
TG1 to TG3: High Current Gate Drives for Top N-channel
MOSFETs. These are the outputs of floating drivers with a
voltage swing equal to the boost voltage source super-
imposed on the switch node voltage SW.
UVADJ: Input to the Undervoltage Shutdown Comparator.
When the applied input voltage is less than 1.2V, this com-
parator turns off the output MOSFET driver stages and dis-
charges the RUN/SS capacitor.
V
CC
: Main Supply Pin. This pin supplies the controller
circuit power. In the LTC3731 UH package, it also
supplies the high power pulses to drive the external
MOSFET gates. This pin needs to be very carefully and
closely decoupled to the IC’s PGND pin.
VDR: (LTC3731G Package Only) Supplies power to the
bot-tom gate drivers only. This pin needs to be very
carefully and closely decoupled to the IC’s PGND pin.
6
LTC3731
3731fb
–50 0 25 50 75–25 12510050 0 255075–25 125100
–50 0 25 50 75–25 125100
PLLFLTR PIN VOLTAGE (V)
0
OPERATING FREQUENCY (kHz)
700
600
500
400
300
200
0.5 11.5 22.5
EFFICIENCY (%)
0.1
LOAD CURRENT (A)
100
90
80
70
60
50
40
30
20
10
01 10 100
3731 G01
VIN (V)
0
EFFICIENCY (%)
100
95
90
85
80
75
70
65
60
55
50 20
3731 G02
510 15 25
FREQUENCY (kHz)
200
EFFICIENCY (%)
100
95
90
85
80
75 600
3731 G03
300 400 500
TEMPERATURE (°C)
–50
REFERENCE VOLTAGE (mV)
3731 G04
0 255075
610
605
600
595
590 –25 125100
TEMPERATURE (°C)
4.0
ERROR AMPLIFIER gm (mmho)
4.5
5.5
6.0
3731 G05
5.0
TEMPERATURE (°C)
3731 G06
MAXIMUM ISENSE THRESHOLD (mV)
85
80
75
70
65
TEMPERATURE (°C)
FREQUENCY (kHz)
700
600
500
400
300
200
100
0
3731 G07
TEMPERATURE (°C)
3731 G09
3731 G08
0
UNDER VOLTAGE RESET (V)
1
3
4
5
2
VIN = 8V
VOUT = 1.5V
ILOAD = 20A
VOUT = 1.5V
VFCB = OPEN
VFCB = 5V
VFCB = 0V
IL = 45A
IL = 15A
VOUT = 1.5V
f = 250kHz
VIN = 20V
VIN = 12V VIN = 8V
VIN = 5V
VO = 1.75V
VO = 0.6V
VPLLFLTR = 2.4V
VPLLFLTR = 1.2V
VPLLFLTR = 0V
VPLLFLTR = 5V
–50 0 25 50 75–25 125100
TYPICAL PERFOR A CE CHARACTERISTICS
UW
Efficiency vs IOUT (Figure 14) Efficiency vs VIN (Figure 14) Efficiency vs Frequency (Figure 14)
Reference Voltage vs
Temperature
Error Amplifier gm vs
Temperature
Maximum ISENSE Threshold vs
Temperature
Oscillator Frequency vs
Temperature Operating Frequency vs VPLLFLTR
Undervoltage Reset Voltage vs
Temperature
7
LTC3731
3731fb
50 0 255075–25 125100
50 0 255075–25 12510050 0 255075–25 12510050 0 255075–25 125100
0
RUN/SS PIN VOLTAGE (V)
1
3
4
5
2
0
RUN/SS PULLUP CURRENT (µA)
0.5
1.5
2.0
2.5
1.0
0
SUPPLY CURRENT (mA)
SHUTDOWN CURRENT (µA)
0.4
2.0
1.6
2.4
2.8
1.2
0.8
TEMPERATURE (°C)
3731 G10
90
MAXIMUM DUTY FACTOR (%)
92
96
98
100
94
TEMPERATURE (°C)
3731 G17
TEMPERATURE (°C)
3731 G11
TEMPERATURE (°C)
3731 G12
100
80
60
40
20
0
V
RUN/SS
VOLTAGE (V)
0
MAXIMUM I
SENSE
(mV)
80
70
60
50
40
30
20
10
04
3731 G13
12356
V
ITH
(V)
0
I
SENSE
VOLTAGE THRESHOLD (mV)
75
60
45
30
15
0
–15 0.6 1.2 1.8 2.4
3731 G15
PERCENTAGE OF NOMINAL OUTPUT VOLTAGE (%)
0
PEAK I
SENSE
VOLTAGE (mV)
80
70
60
50
40
30
20
10
080
3731 G16
2010 30 50 70 90
40 60 100
V
OUT
(V)
0
I
SENSE
PIN CURRENT (µA)
40
30
20
10
0
–10
–20
–30
3731 G18
25
134
ARMING
LATCHOFF
V
PLLFLTR
= 0V
V
CC
= 5V V
RUN/SS
= 1.9V
DUTY FACTOR (%)
0
0
I
SENSE
VOLTAGE (mV)
25
50
75
20 40 60 80
3731 G14
100
TYPICAL PERFOR A CE CHARACTERISTICS
UW
Short-Circuit Arming and Latchoff
vs Temperature Supply Current vs Temperature
RUN/SS Pull-Up Current vs
Temperature
Maximum ISENSE vs VRUN/SS Peak Current Threshold vs VITH
Percentage of Nominal Output vs
Peak ISENSE (Foldback)
Maximum Duty Factor vs
Temperature ISENSE Pin Current vs VOUT
Maximum Current Sense
Threshold vs Duty Factor
8
LTC3731
3731fb
3731 G20
3731 G22 3731 G23
3731 G21
V
IN
= 12V
V
OUT
= 1.5V
V
FCB
= 0V
FREQUENCY = 250kHz
V
IN
= 12V
V
OUT
= 1.5V
V
FCB
= V
CC
FREQUENCY = 250kHz
V
IN
= 12V
V
OUT
= 1.5V
V
FCB
= V
CC
FREQUENCY = 250kHz
V
IN
= 12V
V
OUT
= 1.5V
V
FCB
= OPEN
FREQUENCY = 250kHz
V
OUT
AC, 20mV/DIV
V
SW1
10V/DIV
V
SW2
10V/DIV
V
SW3
10V/DIV
V
OUT
AC, 20mV/DIV
V
OUT
AC, 20mV/DIV
I
LOAD
20A/DIV
V
SW1
10V/DIV
V
SW2
10V/DIV
V
SW3
10V/DIV
V
OUT
AC, 20mV/DIV
V
SW1
10V/DIV
V
SW2
10V/DIV
V
SW3
10V/DIV
4µs/DIV 4µs/DIV
4µs/DIV 20µs/DIV
FREQUENCY (MHz)
0001
GAIN (dB)
10
3731 G19
0.01 0.1 1
0
–3
–6
–9
–12
–15
0
–45
–90
–135
–180
–225
PHASE (DEG)
TYPICAL PERFOR A CE CHARACTERISTICS
UW
Burst Mode at 1 Amp, Light Load
Current (Circuit of Figure 14)
Shed Mode at 1 Amp, Light Load
Current (Circuit of Figure 14)
Transient Load Current Response: 0 Amp
to 50 Amp (Circuit of Figure 14)
Continuous Mode at 1 Amp, Light
Load Current (Circuit of Figure 14)
Differential Amplifier Gain-Phase
9
LTC3731
3731fb
FU CTIO AL DIAGRA
UU
W
SWITCH
LOGIC
CLK2
CLK1
SW
SHDN
B
0.55V
3mV
FCB
TOP
BOOST
TG CB
CIN
DB
PGND
BOT BG
VCC
VCC (VDR)***
VIN
+
V
OUT
3731 F02
DROP
OUT
DET
RUN
SOFT-
START
BOT
FORCE BOT
S
R
Q
Q
CLK3
OSCILLATOR
PLLFLTR
50k
0.600V
0.660V
1.5µA
6V
RST
SHDN
FCB
RUN/SS
CSS
5(VFB)
5(VFB)
0.86V
SLOPE
COMP
+
SENSE+
VCC
36k
54k54k
2.4V
SS
CLAMP
I1
SGND*
0.600V
INTERNAL
SUPPLY
VCC
CCC
VCC
PHASE DET
PLLIN
DUPLICATE FOR SECOND AND THIRD
CONTROLLER CHANNELS
+
+
RSENSE
L
C
OUT
+
FIN
RLP
CLP
+
+
+
+
IN+
DIFFOUT
EAIN VFB
R1
OV
ITH
CC
RC
IN
PGOOD**
FCB
+
+
+
1.2V VREF
UV RESET
VCC
EAIN
0.66V
RS
LATCH
FCB
0.6V
0.54V
PROTECTION
PHASMD**
CLKOUT
+
I2
SENSE
36k
A1
40k40k
40k40k
EA
1.2V
UVADJ
+
SHED
R2
*THE LTC3731UH USES THE EXPOSED DIE ATTACH PAD FOR THE SGND CONNECTIONS
**THE PHASMD AND PGOOD PIN FUNCTIONS ARE TIED TOGETHER IN THE LTC3731 UH PACKAGE
***LTC3731CG/IG ONLY
100µs
DELAY
Figure 2
10
LTC3731
3731fb
OPERATIO
U
(Refer to Functional Diagram)
Main Control Loop
The IC uses a constant frequency, current mode step-
down architecture. During normal operation, each top
MOSFET is turned on each cycle when the oscillator sets
the RS latch, and turned off when the main current
comparator, I
1
, resets each RS latch. The peak inductor
current at which I
1
resets the RS latch is controlled by the
voltage on the I
TH
pin, which is the output of the error
amplifier EA. The EAIN pin receives a portion of output
voltage feedback signal via the DIFFOUT pin through the
external resistive divider and is compared to the internal
reference voltage. When the load current increases, it
causes a slight decrease in the EAIN pin voltage
relative to
the 0.6V reference, which in turn causes the I
TH
voltage to
increase until each inductor’s average current matches
one third of the new load current (assuming all three
current sensing resistors are equal). In Burst Mode opera-
tion and Stage Shedding mode, after each top MOSFET
has turned off, the bottom MOSFET is turned on until either
the inductor current starts to reverse, as indicated by
current comparator I
2
, or the beginning of the next cycle.
The top MOSFET drivers are biased from floating boot-
strap capacitor CB, which is normally recharged through
an external Schottky diode when the top FET is turned off.
When VIN decreases to a voltage close to VOUT, however,
the loop may enter dropout and attempt to turn on the top
MOSFET continuously. The dropout detector counts the
number of oscillator cycles that the bottom MOSFET
remains off and periodically forces a brief on period to
allow CB to recharge.
The main control loop is shut down by pulling the RUN/SS
pin low. Releasing RUN/SS allows an internal 1.5µA
current source to charge soft-start capacitor C
SS
. When
C
SS
reaches 1.5V, the main control loop is enabled and the
internally buffered I
TH
voltage is clamped but allowed to
ramp as the voltage on C
SS
continues to ramp. This “soft-
start” clamping prevents abrupt current from being drawn
from the input power source. When the RUN/SS pin is low,
all functions are kept in a controlled state. The RUN/SS pin
is pulled low when the supply input voltage is below 4V,
when the undervoltage lockout pin (UVADJ) is below 1.2V,
or when the IC die temperature rises above 150°C.
Low Current Operation
The FCB pin is a logic input to select between three modes
of operation.
A) Burst Mode Operation
When the FCB pin voltage is below 0.6V, the controller
performs as a continuous, PWM current mode synchro-
nous switching regulator. The top and bottom MOSFETs
are alternately turned on to maintain the output voltage
independent of direction of inductor current. When the
FCB pin is below V
CC
1.5V but greater than 0.6V, the
controller performs as a Burst Mode switching regulator.
Burst Mode operation sets a minimum output current level
before turning off the top switch and turns off the synchro-
nous MOSFET(s) when the inductor current goes nega-
tive. This combination of requirements will, at low current,
force the I
TH
pin below a voltage threshold that will
temporarily shut off both output MOSFETs until the output
voltage drops slightly. There is a burst comparator having
60mV of hysteresis tied to the I
TH
pin. This hysteresis
results in output signals to the MOSFETs that turn them on
for several cycles, followed by a variable “sleep” interval
depending upon the load current. The resultant output
voltage ripple is held to a very small value by having the
hysteretic comparator after the error amplifier gain block.
B) Stage Shedding Operation
When the FCB pin is tied to the VCC pin, Burst Mode
operation is disabled and the forced minimum inductor
current requirement is removed. This provides constant
frequency, discontinuous current operation over the wid-
est possible output current range. At approximately 10%
of maximum designed load current, the second and third
output stages are shut off and the phase 1 controller alone
is active in discontinuous current mode. This “stage
shedding” optimizes efficiency by eliminating the gate
charging losses and switching losses of the other two
output stages. Additional cycles will be skipped when the
output load current drops below 1% of maximum de-
signed load
current in order to maintain the output volt-
age. This stage shedding operation is not as efficient as
Burst Mode operation at very light loads, but does provide
lower noise, constant frequency operating mode down to
very light load conditions.
11
LTC3731
3731fb
OPERATIO
U
(Refer to Functional Diagram)
C) Continuous Current Operation
Tying the FCB pin to ground will force continuous current
operation. This is the least efficient operating mode, but
may be desirable in certain applications. The output can
source or sink current in this mode. When sinking current
while in forced continuous operation, the controller will
cause current to flow back into the input filter capacitor.
If large enough, the input capacitor will prevent the
input supply from boosting to unacceptably high levels.
See C
IN
/C
OUT
Selection in the Applications Information
section.
Frequency Synchronization
The phase-locked loop allows the internal oscillator to be
synchronized to an external source using the PLLIN pin.
The output of the phase detector at the PLLFLTR pin is also
the DC frequency control input of the oscillator, which
operates over a 250kHz to 600kHz range corresponding
to a voltage input from 0V to 2.4V. When locked, the PLL
aligns the turn on of the top MOSFET to the rising edge
of the synchronizing signal. When no frequency infor-
mation is supplied to the PLLIN pin, PLLFLTR goes low,
forcing the oscillator to minimum frequency. A DC
source can be applied to the PLLFLTR pin to externally
set the desired operating frequency. A discharge current
of approximately 20µA will be present at the pin with no
PLLIN input signal.
Input capacitance ESR requirements and efficiency losses
are reduced substantially in a multiphase architecture
because the peak current drawn from the input capacitor
is effectively divided by the number of phases used and
power loss is proportional to the RMS current squared. A
3-stage, single output voltage implementation can reduce
input path power loss by 90%.
Differential Amplifier
This amplifier provides true differential output voltage
sensing. Sensing both V
OUT+
and V
OUT
benefits regula-
tion in high current applications and/or applications hav-
ing electrical interconnection losses. This sensing also
isolates the physical power ground from the physical
signal ground preventing the possibility of troublesome
“ground loops” on the PC layout and prevents voltage
errors caused by board-to-board interconnects, particu-
larly helpful in VRM designs.
Power Good
The PGOOD pin is connected to the drain of an internal
N-channel MOSFET. The MOSFET is turned on once an
internal delay of about 100µs has elapsed and the output
voltage has been away from its nominal value by greater than
10%. If the output returns to normal prior to the delay
timeout, the timer is reset. There is no delay time for the
rising of the PGOOD output once the output voltage is within
the ±10% “window.”
Phase Mode
The PHASMD pin determines the phase shift between the
rising edge of the TG1 output and the rising edge of the
CLKOUT signal. Grounding the pin will result in 30 degrees
phase shift and tying the pin to V
CC
will result in 60
degrees. These phase shift values enable extension to 6-
and 12-phase systems. The PGOOD function above and
the PHASMD function are tied to a common pin in the UH
package.
Undervoltage Shutdown Adjust
The voltage applied to the UVADJ pin is compared to the
internal 1.2V reference to have an externally program-
mable undervoltage shutdown. The RUN/SS pin is inter-
nally held low until the voltage applied to the UVADJ pin
exceeds the 1.2V threshold.
Short-Circuit Detection
The RUN/SS capacitor is used initially to turn on and limit
the inrush current from the input power source. Once the
controllers have been given time, as determined by the
capacitor on the RUN/SS pin, to charge up the output
capacitors and provide full load current, the RUN/SS
capacitor is then used as a short-circuit timeout circuit. If
the output voltage falls to less than 70% of its nominal
output voltage, the RUN/SS capacitor begins discharg-
ing, assuming that the output is in a severe overcurrent
and/or short-circuit condition. If the condition lasts for a
long enough period, as determined by the size of the
RUN/SS capacitor, the controller will be shut down until
12
LTC3731
3731fb
the RUN/SS pin voltage is recycled. This built-in latchoff
can be overridden by providing >5µA at a compliance of
3.8V to the RUN/SS pin. This additional current shortens
the soft-start period but prevents net discharge of the
RUN/SS capacitor during a severe overcurrent and/or
short-circuit condition. Foldback current limiting is acti-
vated when the output voltage falls below 70% of its
nominal level whether or not the short-circuit latchoff
circuit is enabled. Foldback current limit can be overrid-
den by clamping the EAIN pin such that the voltage is held
above the (70%)(0.6V) or 0.42V level even when the
actual output voltage is low. Up to 100µA of input current
can safely be accommodated by the RUN/SS pin.
Input Undervoltage Reset
The RUN/SS capacitor will be reset if the input voltage
(V
CC
) is allowed to fall below approximately 4V. The
capacitor on the RUN/SS pin will be discharged until the
short-circuit arming latch is disarmed. The RUN/SS ca-
pacitor will attempt to cycle through a normal soft-start
ramp up after the V
CC
supply rises above 4V. This circuit
prevents power supply latchoff in the event of input power
switching break-before-make situations. The PGOOD pin
is held low during start-up until the RUN/SS capacitor
rises above the short-circuit latchoff arming threshold of
approximately 3.8V.
OPERATIO
U
(Refer to Functional Diagram)
APPLICATIO S I FOR ATIO
WUUU
The basic application circuit is shown in Figure 1 on the
first page of this data sheet. External component selection
is driven by the load requirement, and normally begins
with the selection of an inductance value based upon the
desired operating frequency, inductor current and output
voltage ripple requirements. Once the inductors and
operating frequency have been chosen, the current sens-
ing resistors can be calculated. Next, the power MOSFETs
and Schottky diodes are selected. Finally, CIN and COUT
are selected according to the voltage ripple require-
ments. The circuit shown in Figure 1 can be configured for
operation up to a MOSFET supply voltage of 28V (limi-
ted by the external MOSFETs and possibly the minimum
on-time).
Operating Frequency
The IC uses a constant frequency, phase-lockable archi-
tecture with the frequency determined by an internal
capacitor. This capacitor is charged by a fixed current plus
an additional current which is proportional to the voltage
applied to the PLLFLTR pin. Refer to the Phase-Locked
Loop and Frequency Synchronization section for addi-
tional information.
A graph for the voltage applied to the PLLFLTR pin versus
frequency is given in Figure 3. As the operating frequency
is increased the gate charge losses will be higher, reducing
efficiency (see Efficiency Considerations). The maximum
switching frequency is approximately 680kHz.
Inductor Value Calculation and Output Ripple Current
The operating frequency and inductor selection are inter-
related in that higher operating frequencies allow the use
of smaller inductor and capacitor values. So why would
anyone ever choose to operate at lower frequencies with
larger components? The answer is efficiency. A higher
frequency generally results in lower efficiency because of
MOSFET gate charge and transition losses. In addition to
this basic tradeoff, the effect of inductor value on ripple
PLLFLTR PIN VOLTAGE (V)
0
OPERATING FREQUENCY (kHz)
3731 F03
700
600
500
400
300
200
0.5 1 1.5 2 2.5
Figure 3. Operating Frequency vs VPLLFLTR
13
LTC3731
3731fb
current and low current operation must also be consid-
ered. The PolyPhase approach reduces both input and
output ripple currents while optimizing individual output
stages to run at a lower fundamental frequency, enhancing
efficiency.
The inductor value has a direct effect on ripple current. The
inductor ripple current I
L
per individual section, N,
decreases with higher inductance or frequency and in-
creases with higher V
IN
or V
OUT
:
IV
fL
V
V
LOUT OUT
IN
=
1
where f is the individual output stage operating frequency.
In a PolyPhase converter, the net ripple current seen by the
output capacitor is much smaller than the individual
inductor ripple currents due to the ripple cancellation. The
details on how to calculate the net output ripple current
can be found in Application Note 77.
Figure 4 shows the net ripple current seen by the output
capacitors for the different phase configurations. The
output ripple current is plotted for a fixed output voltage as
the duty factor is varied between 10% and 90% on the
x-axis. The output ripple current is normalized against the
inductor ripple current at zero duty factor. The graph can
be used in place of tedious calculations. As shown in
Figure 4, the zero output ripple current is obtained when:
V
V
k
Nwhere k N
OUT
IN
==12 1, , ...,
So the number of phases used can be selected to minimize
the output ripple current and therefore the output ripple
voltage at the given input and output voltages. In applica-
tions having a highly varying input voltage, additional
phases will produce the best results.
Accepting larger values of I
L
allows the use of low
inductances but can result in higher output voltage ripple.
A reasonable starting point for setting ripple current is
I
L
= 0.4(I
OUT
)/N, where N is the number of channels and
I
OUT
is the total load current. Remember, the maximum
I
L
occurs at the maximum input voltage. The individual
inductor ripple currents are constant, determined by the
input and output voltages and the inductance.
Inductor Core Selection
Once the value for L1 to L3 is determined, the type of
inductor must be selected. High efficiency converters
generally cannot afford the core loss found in low cost
powdered iron cores, forcing the use of ferrite, molyper-
malloy or Kool Mµ
®
cores. Actual core loss is independent
of core size for a fixed inductor value, but it is very
dependent on inductance selected. As inductance in-
creases, core losses go down. Unfortunately, increased
inductance requires more turns of wire and therefore
copper losses will increase.
Ferrite designs have very low core loss and are preferred
at high switching frequencies, so design goals can
concentrate on copper loss and preventing saturation.
Ferrite core material saturates “hard,” which means that
inductance collapses abruptly when the peak design
current is exceeded. This results in an abrupt increase in
inductor ripple current and consequent output voltage
ripple. Do not allow the core to saturate!
Molypermalloy (from Magnetics, Inc.) is a very good, low
loss core material for toroids, but it is more expensive than
ferrite. A reasonable compromise from the same manu-
facturer is Kool Mµ. Toroids are very space efficient,
especially when you can use several layers of wire. Be-
cause they lack a bobbin, mounting is more difficult.
However, designs for surface mount are available which
do not increase the height significantly.
APPLICATIO S I FOR ATIO
WUUU
DUTY FACTOR (V
OUT
/V
IN
)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
1.0
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
3731 F04
6-PHASE
12-PHASE
4-PHASE
3-PHASE
2-PHASE
1-PHASE
I
O(P-P)
V
O
/fL
Figure 4. Normalized Peak Output Current
vs Duty Factor [IRMS = 0.3(IO(P-P)]
14
LTC3731
3731fb
Power MOSFET and D1, D2, D3 Selection
At least two external power MOSFETs must be selected for
each of the three output sections: One N-channel MOSFET
for the top (main) switch and one or more N-channel
MOSFET(s) for the bottom (synchronous) switch. The
number, type and “on” resistance of all MOSFETs selected
take into account the voltage step-down ratio as well as the
actual position (main or synchronous) in which the MOSFET
will be used. A much smaller and much lower input
capacitance MOSFET should be used for the top MOSFET
in applications that have an output voltage that is less than
1/3 of the input voltage. In applications where V
IN
>> V
OUT
,
the top MOSFETs’ “on” resistance is normally less impor-
tant for overall efficiency than its input capacitance at
operating frequencies above 300kHz. MOSFET manufac-
turers have designed special purpose devices that provide
reasonably low “on” resistance with significantly reduced
input capacitance for the main switch application in switch-
ing regulators.
The peak-to-peak MOSFET gate drive levels are set by the
voltage, V
CC
, requiring the use of logic-level threshold
MOSFETs in most applications. Pay close attention to the
BV
DSS
specification for the MOSFETs as well; many of the
logic-level MOSFETs are limited to 30V or less.
Selection criteria for the power MOSFETs include the “on”
resistance R
DS(ON)
, input capacitance, input voltage and
maximum output current.
MOSFET input capacitance is a combination of several
components but can be taken from the typical “gate
charge” curve included on most data sheets (Figure 5).
The curve is generated by forcing a constant input current
into the gate of a common source, current source loaded
stage and then plotting the gate voltage versus time. The
initial slope is the effect of the gate-to-source and the gate-
to-drain capacitance. The flat portion of the curve is the
result of the Miller multiplication effect of the drain-to-gate
capacitance as the drain drops the voltage across the
current source load. The upper sloping line is due to the
drain-to-gate accumulation capacitance and the gate-to-
source capacitance. The Miller charge (the increase in
coulombs on the horizontal axis from a to b while the curve
is flat) is specified for a given V
DS
drain voltage, but can be
adjusted for different V
DS
voltages by multiplying by the
ratio of the application V
DS
to the curve specified V
DS
values. A way to estimate the C
MILLER
term is to take the
change in gate charge from points a and b on a manufac-
turers data sheet and divide by the stated V
DS
voltage
specified. C
MILLER
is the most important selection criteria
for determining the transition loss term in the top MOSFET
but is not directly specified on MOSFET data sheets. C
RSS
and C
OS
are specified sometimes but definitions of these
parameters are not included.
When the controller is operating in continuous mode the
duty cycles for the top and bottom MOSFETs are given by:
Main SwitchDuty Cycle V
V
Synchronous SwitchDuty Cycle VV
V
OUT
IN
IN OUT
IN
=
=
The power dissipation for the main and synchronous
MOSFETs at maximum output current are given by:
PV
V
I
NR
VI
NRC
VV V f
PVV
V
I
NR
MAIN OUT
IN
MAX DS ON
IN MAX DR MILLER
CC TH IL TH IL
SYNC IN OUT
IN
MAX DS ON
=
+
()
+
()( )
+
()
=
+
()
2
2
2
1
2
11
1
δ
δ
()
() ()
()
APPLICATIO S I FOR ATIO
WUUU
+
V
DS
V
IN
3731 F05
V
GS
MILLER EFFECT
Q
IN
ab
C
MILLER
= (Q
B
– Q
A
)/V
DS
V
GS
V
+
Figure 5. Gate Charge Characteristic
15
LTC3731
3731fb
where N is the number of output stages, δ is the tempera-
ture dependency of R
DS(ON)
, R
DR
is the effective top driver
resistance (approximately 2 at V
GS
= V
MILLER
), V
IN
is the
drain potential
and
the change in drain potential in the
particular application. V
TH(IL)
is the data sheet specified
typical gate threshold voltage specified in the power
MOSFET data sheet at the specified drain current. C
MILLER
is the calculated capacitance using the gate charge curve
from the MOSFET data sheet and the technique described
above.
Both MOSFETs have I2R losses while the topside N-channel
equation includes an additional term for transition losses,
which peak at the highest input voltage. For VIN < 12V, the
high current efficiency generally improves with larger
MOSFETs, while for VIN > 12V, the transition losses
rapidly increase to the point that the use of a higher
RDS(ON) device with lower CMILLER actually provides higher
efficiency. The synchronous MOSFET losses are greatest
at high input voltage when the top switch duty factor is low
or during a short-circuit when the synchronous switch is
on close to 100% of the period.
The term (1 + δ ) is generally given for a MOSFET in the
form of a normalized R
DS(ON)
vs temperature curve, but
δ = 0.005/°C can be used as an approximation for low
voltage MOSFETs.
The Schottky diodes (D1 to D3 in Figure 1) conduct during
the dead time between the conduction of the two large
power MOSFETs. This prevents the body diode of the
bottom MOSFET from turning on, storing charge during
the dead time and requiring a reverse recovery period
which could cost as much as several percent in efficiency.
A 2A to 8A Schottky is generally a good compromise for
both regions of operation due to the relatively small
average current. Larger diodes result in additional transi-
tion loss due to their larger junction capacitance.
C
IN
and C
OUT
Selection
In continuous mode, the source current of each top
N-channel MOSFET is a square wave of duty cycle V
OUT
/V
IN
.
A low ESR input capacitor sized for the maximum RMS
current must be used. The details of a close form equation
can be found in Application Note 77. Figure 6 shows the
input capacitor ripple current for different phase configu-
rations with the output voltage fixed and input voltage
varied. The input ripple current is normalized against the
DC output current. The graph can be used in place of
tedious calculations. The minimum input ripple current
can be achieved when the product of phase number and
output voltage, N(V
OUT
), is approximately equal to the
input voltage V
IN
or:
V
V
k
Nwhere k N
OUT
IN
==12 1, , ...,
So the phase number can be chosen to minimize the input
capacitor size for the given input and output voltages.
In the graph of Figure 4, the local maximum input RMS
capacitor currents are reached when:
V
V
k
Nwhere k N
OUT
IN
==
21 12
, , ...,
These worst-case conditions are commonly used for de-
sign because even significant deviations do not offer much
relief. Note that capacitor manufacturer’s ripple current
ratings are often based on only 2000 hours of life. This
makes it advisable to further derate the capacitor or to
choose a capacitor rated at a higher temperature than re-
quired. Several capacitors may also be paralleled to meet
APPLICATIO S I FOR ATIO
WUUU
DUTY FACTOR (VOUT/VIN)
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
0.6
0.5
0.4
0.3
0.2
0.1
0
3731 F06
RMS INPUT RIPPLE CURRENT
DC LOAD CURRENT
6-PHASE
4-PHASE
12-PHASE
3-PHASE
2-PHASE
1-PHASE
Figure 6. Normalized Input RMS Ripple Current
vs Duty Factor for One to Six Output Stages
16
LTC3731
3731fb
size or height requirements in the design. Always consult
the capacitor manufacturer if there is any question.
The Figure 6 graph shows that the peak RMS input current
is reduced linearly, inversely proportional to the number N
of stages used. It is important to note that the efficiency
loss is proportional to the input RMS current squared and
therefore a 3-stage implementation results in 90% less
power loss when compared to a single phase design.
Battery/input protection fuse resistance (if used), PC
board trace and connector resistance losses are also
reduced by the reduction of the input ripple current in a
PolyPhase system. The required amount of input capaci-
tance is further reduced by the factor, N, due to the
effective increase in the frequency of the current pulses.
Ceramic capacitors are becoming very popular for small
designs but several cautions should be observed. “X7R”,
“X5R” and “Y5V” are examples of a few of the ceramic
materials used as the dielectric layer, and these different
dielectrics have very different effect on the capacitance
value due to the voltage and temperature conditions
applied. Physically, if the capacitance value changes due
to applied voltage change, there is a concommitant piezo
effect which results in radiating sound! A load that draws
varying current at an audible rate may cause an attendant
varying input voltage on a ceramic capacitor, resulting in
an audible signal. A secondary issue relates to the energy
flowing back into a ceramic capacitor whose capacitance
value is being reduced by the increasing charge. The
voltage can increase at a considerably higher rate than
the constant current being supplied because the
capacitance value is decreasing as the voltage is
increasing! Nevertheless, ceramic capacitors, when
properly selected and used, can provide the lowest
overall loss due to their extremely low ESR.
The selection of C
OUT
is driven by the required effective
series resistance (ESR). Typically once the ESR require-
ment is satisfied the capacitance is adequate for filtering.
The steady-state output ripple (V
OUT
) is determined by:
∆∆V I ESR NfC
OUT RIPPLE OUT
+
1
8
where f = operating frequency of each stage, N is the
number of output stages, C
OUT
= output capacitance and
I
L
= ripple current in each inductor. The output ripple is
highest at maximum input voltage since I
L
increases
with input voltage. The output ripple will be less than 50mV
at max V
IN
with I
L
= 0.4I
OUT(MAX)
assuming:
C
OUT
required ESR < N • R
SENSE
and
C
OUT
> 1/(8Nf)(R
SENSE
)
The emergence of very low ESR capacitors in small,
surface mount packages makes very small physical imple-
mentations possible. The ability to externally compensate
the switching regulator loop using the I
TH
pin allows a
much wider selection of output capacitor types. The
impedance characteristics of each capacitor type is sig-
nificantly different than an ideal capacitor and therefore
requires accurate modeling or bench evaluation during
design.
Manufacturers such as Nichicon, Nippon Chemi-Con and
Sanyo should be considered for high performance through-
hole capacitors. The OS-CON semiconductor dielectric
capacitor available from Sanyo and the Panasonic SP
surface mount types have a good (ESR)(size) product.
Once the ESR requirement for C
OUT
has been met, the
RMS current rating generally far exceeds the I
RIPPLE(P-P)
requirement. Ceramic capacitors from AVX, Taiyo Yuden,
Murata and Tokin offer high capacitance value and very
low ESR, especially applicable for low output voltage
applications.
In surface mount applications, multiple capacitors may
have to be paralleled to meet the ESR or RMS current
handling requirements of the application. Aluminum
electrolytic and dry tantalum capacitors are both avail-
able in surface mount configurations. New special
polymer surface mount capacitors offer very low ESR
also but have much lower capacitive density per unit
volume. In the case of tantalum, it is critical that the
capacitors are surge tested for use in switching power
supplies. Several excellent choices are the AVX TPS,
AVX TPSV, the KEMET T510 series of sur
face-mount
tantalums or the Panasonic SP series of surface mount
APPLICATIO S I FOR ATIO
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17
LTC3731
3731fb
special polymer capacitors available in case heights
ranging from 2mm to 4mm. Other capacitor types in-
clude Sanyo POSCAP, Sanyo OS-CON, Nichicon PL
series and Sprague 595D series. Consult the manufac-
turers for other specific recommendations.
R
SENSE
Selection for Output Current
Once the frequency and inductor have been chosen,
R
SENSE1,
R
SENSE2,
R
SENSE3
are determined based on the
required peak inductor current. The current comparator
has a typical maximum threshold of 75mV/R
SENSE
and an
input common mode range of SGND to (1.1) • V
CC
. The
current comparator threshold sets the peak inductor cur-
rent, yielding a maximum average output current I
MAX
equal to the peak value less half the peak-to-peak ripple
current, I
L
.
Allowing a margin for variations in the IC and external
component values yields:
RN
mV
I
SENSE MAX
=50
The IC works well with values of R
SENSE
from 0.002
to 0.02.
V
CC
Decoupling
The VCC pin supplies power not only to the internal circuits
of the controller but also to the top and bottom gate
drivers in the LTC3731 UH package, and therefore must
be bypassed very carefully to ground with a ceramic
capacitor, type X7R or X5R (depending upon the operat-
ing temperature environment) of
at least 1
µ
F imme
diately
next to the IC
and preferably an additional 10µF placed very
close to the IC due to the extremely high instantaneous
currents involved. The total capacitance, taking into ac-
count the voltage coefficient of ceramic capacitors, should
be 100 times as large as the total combined gate charge
capacitance of ALL of the MOSFETs being driven. Good
bypassing close to the IC is necessary to supply the high
transient currents required by the MOSFET gate drivers
while keeping the 5V supply quiet enough so as not to
disturb the very small-signal high bandwidth of the cur-
rent comparators.
Topside MOSFET Driver Supply (C
B
, D
B
)
External bootstrap capacitors, C
B
, connected to the
BOOST pins, supply the gate drive voltages for the
topside MOSFETs. Capacitor C
B
in the Functional Dia-
gram is charged though diode D
B
from V
CC
when the
SW pin is low. When one of the topside MOSFETs turns
on, the driver places the C
B
voltage across the gate-
source of the desired MOSFET. This enhances the
MOSFET and turns on the topside switch. The switch
node voltage, SW, rises to V
IN
and the BOOST pin
follows. With the topside MOSFET on, the boost voltage
is above the input supply (V
BOOST
= V
CC
+ V
IN
). The
value of the boost capacitor C
B
needs to be 30 to 100
times that of the total gate charge capacitance of the
topside MOSFET(s) as specified on the manufacturer’s
data sheet. The reverse breakdown of D
B
must be
greater than V
IN(MAX).
Differential Amplifier/Output Voltage Programming
The IC has a true remote voltage sense capability. The
sensing connections should be returned from the load,
back to the differential amplifier’s inputs through a com-
mon, tightly coupled pair of PC traces. The differential
amplifier rejects common mode signals capacitively or
inductively radiated into the feedback PC traces as well as
ground loop disturbances. The differential amplifier out-
put signal is divided down with an external resistive divider
and compared with the internal, precision 0.6V voltage
reference by the error amplifier.
The differential amplifier has a 0V to V
CC
common mode
input range and an output swing range of 0V to V
CC
– 1.2V.
The output uses an NPN emitter follower without any
internal pull-down current. A DC resistive load to ground
is required in order to sink current.
The output voltage is set by an external resistive divider
according to the following formula:
VV
R
R
OUT
=+
06 1 1
2
.
The resistive divider is connected to the output as shown
in Figure 2, allowing remote voltage sensing.
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18
LTC3731
3731fb
Soft-Start/Run Function
The RUN/SS pin provides three functions: 1) ON/OFF, 2)
soft-start and 3) a defeatable short-circuit latch off timer.
Soft-start reduces the input power sources’ surge currents
by gradually increasing the controller’s current limit (pro-
portional to an internal buffered and clamped V
ITH
). The
latchoff timer prevents very short, extreme load transients
from tripping the overcurrent latch. A small pull-up cur-
rent (>5µA) supplied to the RUN/SS pin will prevent the
overcurrent latch from operating. A maximum pull-up
current of 200µA is allowed into the RUN/SS pin even
though the voltage at the pin may exceed the absolute
maximum rating for the pin. This is a result of the limited
current and the internal protection circuit on the pin. The
following explanation describes how this function operates.
An internal 1.5µA current source charges up the C
SS
capacitor. When the voltage on RUN/SS reaches 1.5V, the
controller is permitted to start operating. As the voltage on
RUN/SS increases from 1.5V to 3.5V, the internal current
limit is increased from 20mV/R
SENSE
to 75mV/R
SENSE
.
The output current limit ramps up slowly, taking an
additional 1s/µF to reach full current. The output current
thus ramps up slowly, eliminating the starting surge
current required from the input power supply. If RUN/SS
has been pulled all the way to ground, there is a delay
before starting of approximately:
tV
ACsFC
tVV
ACsFC
DELAY SS SS
IRAMP SS SS
=µ
()
=
µ
()
15
15 1
315
15 1
.
./
.
./
By pulling the RUN/SS controller pin below 0.4V the IC is
put into low current shutdown (I
Q
< 100 µA). The RUN/SS
pin can be driven directly from logic as shown in Figure 7.
Diode, D1, in Figure 7 reduces the start delay but allows
C
SS
to ramp up slowly, providing the soft-start function.
The RUN/SS pin has an internal 6V zener clamp (see the
Functional Diagram).
Fault Conditions: Overcurrent Latchoff
The RUN/SS pins also provide the ability to latch off the
controllers when an overcurrent condition is detected. The
RUN/SS capacitor is used initially to turn on and limit the
inrush current of all three output stages. After the control-
lers have been started and been given adequate time to
charge up the output capacitor and provide full load
current, the RUN/SS capacitor is used for a short-circuit
timer. If the output voltage falls to less than 70% of its
nominal value, the RUN/SS capacitor begins discharging
on the assumption that the output is in an overcurrent
condition. If the condition lasts for a long enough period,
as determined by the size of the RUN/SS capacitor, the
discharge current, and the circuit trip point, the controller
will be shut down until the RUN/SS pin voltage is recycled.
If the overload occurs during start-up, the time can be
approximated by:
t
LO1
>> (C
SS
• 0.6V)/(1.5µA) = 4 • 10
5
(C
SS
)
If the overload occurs after start-up, the voltage on the
RUN/SS capacitor will continue charging and will provide
additional time before latching off:
t
LO2
>> (C
SS
• 3V)/(1.5µA) = 2 • 10
6
(C
SS
)
This built-in overcurrent latchoff can be overridden by
providing a pull-up resistor to the RUN/SS pin from V
CC
as shown in Figure 7. When V
CC
is 5V, a 200k resistance
will prevent the discharge of the RUN/SS capacitor
during an overcurrent condition but also shortens the
soft-start period, so a larger RUN/SS capacitor value may
be required.
Why should you defeat overcurrent latchoff? During the
prototyping stage of a design, there may be a problem with
noise pick-up or poor layout causing the protection circuit
to latch off the controller. Defeating this feature allows
troubleshooting of the circuit and PC layout. The internal
foldback current limiting still remains active, thereby
protecting the power supply system from failure. A deci-
sion can be made after the design is complete whether to
rely solely on foldback current limiting or to enable the
latchoff feature by removing the pull-up resistor.
APPLICATIO S I FOR ATIO
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RUN/SS PIN3.3V OR 5V
RUN/SS PIN
5V
V
CC
R
SS
C
SS
C
SS
3731 F07
D1
SHDNSHDN
Figure 7. RUN/SS Pin Interfacing
19
LTC3731
3731fb
Undervoltage Reset
In the event that the input power source to the IC (V
CC
)
drops below 4V, the RUN/SS capacitor will be discharged
to ground. When V
CC
rises above 4V, the RUN/SS capaci-
tor will be allowed to recharge and initiate another soft-
start turn-on attempt. This may be useful in applications
that switch between two supplies that are not diode
connected, but note that this cannot make up for the
resultant interruption of the regulated output.
Phase-Locked Loop and Frequency Synchronization
The IC has a phase-locked loop comprised of an internal
voltage controlled oscillator and phase detector. This
allows the top MOSFET of output stage 1’s turn-on to be
locked to the rising edge of an external source. The
frequency range of the voltage controlled oscillator is
±50% around the center frequency f
O
. A voltage applied to
the PLLFLTR pin of 1.2V corresponds to a frequency of
approximately 400kHz. The nominal operating frequency
range of the IC is 225kHz to 680kHz.
The phase detector used is an edge sensitive digital type
that provides zero degrees phase shift between the
external and internal oscillators. This type of phase
detector will not lock the internal oscillator to harmonics
of the input frequency. The PLL hold-in range, f
H
, is
equal to the capture range, f
C
:
f
H
= f
C
= ±0.5 f
O
The output of the phase detector is a complementary pair
of current sources charging or discharging the external
filter components on the PLLFLTR pin. A simplified block
diagram is shown in Figure 9.
If the external frequency (f
PLLIN
) is greater than the oscil-
lator frequency, f
OSC
, current is sourced continuously,
pulling up the PLLFLTR pin. When the external frequency
is less than f
OSC
, current is sunk continuously, pulling
down the PLLFLTR pin. If the external and internal fre-
quencies are the same, but exhibit a phase difference, the
current sources turn on for an amount of time correspond-
ing to the phase difference. Thus, the voltage on the
APPLICATIO S I FOR ATIO
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Figure 8. Foldback Current Elimination
V
CC
3731 F08
CALCULATE FOR
0.42V TO 0.55V
V
CC
EAIN
Q1
LTC3731
The value of the soft-start capacitor C
SS
may need to be
scaled with output current, output capacitance and load
current characteristics. The minimum soft-start capaci-
tance is given by:
C
SS
> (C
OUT
)(V
OUT
) (10
–4
) (R
SENSE
)
The minimum recommended soft-start capacitor of
C
SS
= 0.1µF will be sufficient for most applications.
Current Foldback
In certain applications, it may be desirable to defeat the
internal current foldback function. A negative impedance
is experienced when powering a switching regulator.
That
is, the input current is higher at a lower V
IN
and
decreases as V
IN
is increased. Current foldback is de-
signed to accommodate a normal, resistive load having
increasing current draw with increasing voltage. The EAIN
pin should be artificially held 70% above its nominal
operating level of 0.6V, or 0.42V in order to prevent the IC
from “folding back” the peak current level. A suggested
circuit is shown in Figure 8.
The emitter of Q1 will hold up the EAIN pin to a voltage in
the absence of V
OUT
that will prevent the internal sensing
circuitry from reducing the peak output current. Remov-
ing the function in this manner eliminates the external
MOSFET’s protective feature under short-circuit condi-
tions. This technique will also prevent the short-circuit
latchoff function from turning off the part during a short-
circuit event and the peak output current will only be
limited to N • 75mV/R
SENSE
.
20
LTC3731
3731fb
PLLFLTR pin is adjusted until the phase and frequency of
the external and internal oscillators are identical. At this
stable operating point, the phase comparator output is
open and the filter capacitor C
LP
holds the voltage. The IC
PLLIN pin must be driven from a low impedance source
such as a logic gate located close to the pin. When using
multiple ICs for a phase-locked system, the PLLFLTR pin
of the master oscillator should be biased at a voltage that
will guarantee the slave oscillator(s) ability to lock onto the
master’s frequency. A voltage of 1.7V or below applied to
the master oscillator’s PLLFLTR pin is recommended in
order to meet this requirement. The resultant operating
frequency will be approximately 550kHz for 1.7V.
The loop filter components (C
LP
, R
LP
) smooth out the
current pulses from the phase detector and provide a
stable input to the voltage controlled oscillator. The filter
components C
LP
and R
LP
determine how fast the loop
acquires lock. Typically R
LP
=10k and C
LP
ranges from
0.01µF to 0.1µF.
Minimum On-Time Considerations
Minimum on-time, t
ON(MIN)
, is the smallest time duration
that the IC is capable of turning on the top MOSFET. It is
determined by internal timing delays and the gate charge
of the top MOSFET. Low duty cycle applications may
approach this minimum on-time limit and care should be
taken to ensure that:
tV
Vf
ON MIN OUT
IN
()
<
()
If the duty cycle falls below what can be accommodated by
the minimum on-time, the IC will begin to skip every other
cycle, resulting in half-frequency operation. The output
voltage will continue to be regulated, but the ripple current
and ripple voltage will increase.
The minimum on-time for the IC is generally about 110ns.
However, as the peak sense voltage decreases the mini-
mum on-time gradually increases. This is of particular
concern in forced continuous applications with low ripple
current at light loads. If the duty cycle drops below the
minimum on-time limit in this situation, a significant
amount of cycle skipping can occur with correspondingly
larger current and voltage ripple.
If an application can operate close to the minimum on-
time limit, an inductor must be chosen that is low enough
in value to provide sufficient ripple amplitude to meet the
minimum on-time requirement.
As a general rule, keep
the
inductor ripple current for each channel equal to or
greater than 30% of I
OUT(MAX)
at V
IN(MAX)
.
Efficiency Considerations
The percent efficiency of a switching regulator is equal to
the output power divided by the input power times 100%.
It is often useful to analyze individual losses to determine
what is limiting the efficiency and which change would
produce the most improvement. Percent efficiency can be
expressed as:
%Efficiency = 100% – (L1 + L2 + L3 + ...)
where L1, L2, etc. are the individual losses as a percentage
of input power.
Checking Transient Response
The regulator loop response can be checked by looking at
the load transient response. Switching regulators take
several cycles to respond to a step in DC (resistive) load
current. When a load step occurs, V
OUT
shifts by an
amount equal to I
LOAD
• ESR, where ESR is the effective
series resistance of C
OUT
. I
LOAD
also begins to charge or
discharge C
OUT
, generating the feedback error signal that
forces the regulator to adapt to the current change and
return V
OUT
to its steady-state value. During this recovery
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EXTERNAL
OSC
2.4V
RLP
10k
CLP
OSC
DIGITAL
PHASE/
FREQUENCY
DETECTOR
PHASE
DETECTOR/
OSCILLATOR
PLLIN
3731 F09
PLLFLTR
50k
Figure 9. Phase-Locked Loop Block Diagram
21
LTC3731
3731fb
APPLICATIO S I FOR ATIO
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time, V
OUT
can be monitored for excessive overshoot or
ringing, which would indicate a stability problem. The
availability of the I
TH
pin not only allows optimization of
control loop behavior, but also provides a DC coupled
and AC filtered closed-loop response test point. The DC
step, rise time and settling at this test point truly reflects
the closed-loop response. Assuming a predominantly
second order system, phase margin and/or damping
factor can be estimated using the percentage of overshoot
seen at this pin. The bandwidth can also be estimated by
examining the rise time at the pin. The I
TH
external com-
ponents shown in the Figure 1 circuit will provide an
adequate starting point for most applications.
The I
TH
series R
C
-C
C
filter sets the dominant pole-zero
loop compensation. The values can be modified slightly
(from 0.2 to 5 times their suggested values) to maximize
transient response once the final PC layout is done and the
particular output capacitor type and value have been
determined. The output capacitors need to be decided
upon because the various types and values determine the
loop feedback factor gain and phase. An output current
pulse of 20% to 80% of full load current having a rise time
of <2µs will produce output voltage and I
TH
pin waveforms
that will give a sense of the overall loop stability without
breaking the feedback loop. The initial output voltage step,
resulting from the step change in output current, may not
be within the bandwidth of the feedback loop, so this signal
cannot be used to determine phase margin. This is why it
is better to look at the I
TH
pin signal which is in the
feedback loop and is the filtered and compensated control
loop response. The gain of the loop will be increased by
increasing R
C
and the bandwidth of the loop will be
increased by decreasing C
C
. If R
C
is increased by the same
factor that C
C
is decreased, the zero frequency will be kept
the same, thereby keeping the phase the same in the most
critical frequency range of the feedback loop. The output
voltage settling behavior is related to the stability of the
closed-loop system and will demonstrate the actual over-
all supply performance.
A second, more severe transient is caused by switching in
loads with large (>1µF) supply bypass capacitors. The
discharged bypass capacitors are effectively put in parallel
with C
OUT
, causing a rapid drop in V
OUT
. No regulator can
alter its delivery of current quickly enough to prevent this
sudden step change in output voltage if the load switch
resistance is low and it is driven quickly. If C
LOAD
is greater
than 2% of C
OUT
, the switch rise time should be controlled
so that the load rise time is limited to approximately
1000 • R
SENSE
• C
LOAD
. Thus a 250µF capacitor and a 2m
R
SENSE
resistor would require a 500µs rise time, limiting
the charging current to about 1A.
Automotive Considerations: Plugging into the
Cigarette Lighter
As battery-powered devices go mobile, there is a natural
interest in plugging into the cigarette lighter in order to
conserve or even recharge battery packs during opera-
tion. But before you connect, be advised: you are plugging
into the supply from hell. The main battery line in an
automobile is the source of a number of nasty potential
transients, including load dump, reverse battery and
double battery.
Load dump is the result of a loose battery cable. When the
cable breaks connection, the field collapse in the alternator
can cause a positive spike as high as 60V which takes
several hundred milliseconds to decay. Reverse battery is
just what it says, while double battery is a consequence of
tow-truck operators finding that a 24V jump start cranks
cold engines faster than 12V.
The network shown in Figure 10 is the most straightfor-
ward approach to protect a DC/DC converter from the
ravages of an automotive battery line. The series diode
prevents current from flowing during reverse battery,
while the transient suppressor clamps the input voltage
during load dump. Note that the transient suppressor
should not conduct during double-battery operation, but
must still clamp the input voltage below breakdown of the
22
LTC3731
3731fb
converter. Although the IC has a maximum input voltage
of 32V on the SW pins, most applications will be limited to
30V by the MOSFET BV
DSS
.
Design Example
As a design example, assume V
CC
= 5V, V
IN
= 12V(nominal),
V
IN
= 20V(max), V
OUT
= 1.3V, I
MAX
= 45A and f = 400kHz.
The inductance value is chosen first based upon a 30%
ripple current assumption. The highest value of ripple
current in each output stage occurs at the maximum input
voltage.
LV
fI
V
V
V
kHz A
V
V
H
OUT OUT
IN
=
()
=
()()()
µ
1
13
400 30 15 113
20
068
.
%
.
.
Using L = 0.6µH, a commonly available value results in
34% ripple current. The worst-case output ripple for the
three stages operating in parallel will be less than 11% of
the peak output current.
R
SENSE1,
R
SENSE2
and R
SENSE3
can be calculated by using
a conservative maximum sense current threshold of 65mV
and taking into account half of the ripple current:
RmV
A
SENSE
=
+
=
65
15 1 34
2
0 0037
%.
Use a commonly available 0.003 sense resistor.
Next verify the minimum on-time is not violated. The
minimum on-time occurs at maximum V
CC
:
tV
Vf
V
V kHz ns
ON MIN OUT
IN MAX
()
=
()
=
()
=
()
.13
20 400 162
The output voltage will be set by the resistive divider from
the DIFFOUT pin to SGND, R1 and R2 in the Functional
Diagram. Set R1 = 13.3k and R2 = 11.3k.
The power dissipation on the topside MOSFET can be
estimated. Using a Fairchild FDS6688 for example, R
DS(ON)
= 7m, C
MILLER
= 15nC/15V = 1000pF. At maximum input
voltage with T(estimated) = 50°C:
PV
VCC
ApF
VV V kHz W
MAIN
()
+
()
°°
()
[]
+
()()()
()( )
+
()
=
18
20 15 1 0 005 50 25
0 007 20 45
23 2 1000
1
518
1
18 400 2 2
2
2
..
.
–. . .
The worst-case power dissipation by the synchronous
MOSFET under normal operating conditions at elevated
ambient temperature and estimated 50°C junction tem-
perature rise is:
PVV
VAW
SYNC =
()( )
()
=
20 1 3
20 15 1 25 0 007 1 84
2
... .
A short-circuit to ground will result in a folded back current
of:
ImV
m
ns V
HA
SC
+
()
+
()
µ
=
25
23
1
2
150 20
06 75
..
with a typical value of R
DS(ON)
and d = (0.005/°C)(50°C) =
0.25. The resulting power dissipated in the bottom
MOSFET is:
P
SYNC
= (7.5A)
2
(1.25)(0.007) 0.5W
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Figure 10. Automotive Application Protection
+
LTC3731
V
CC
5V
V
BAT
12V
3731 F10
23
LTC3731
3731fb
+
R
IN
V
IN
V
OUT
C
IN
BOLD LINES INDICATE HIGH,
SWITCHING CURRENTS.
KEEP LINES TO A MINIMUM
LENGTH.
+
C
OUT
D3
D2
SW2
D1
L1
SW1 R
SENSE1
L2
R
SENSE2
L3
SW3 R
SENSE3
3731 F11
R
L
Figure 11. Branch Current Waveforms
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which is less than one third of the normal, full load
conditions. Incidentally, since the load no longer dissi-
pates any power, total system power is decreased by over
90%. Therefore, the system actually cools significantly
during a shorted condition!
PC Board Layout Checklist
When laying out the printed circuit board, the following
checklist should be used to ensure proper operation of
the IC. These items are also illustrated graphically in the
layout diagram of Figure 11. Check the following in the
PC layout:
24
LTC3731
3731fb
1) Are the signal and power ground paths isolated? Keep the
SGND at one end of a printed circuit path thus preventing
MOSFET currents from traveling under the IC. The IC
signal ground pin should be used to hook up all control
circuitry on one side of the IC, routing the copper through
SGND, under the IC covering the “shadow” of the pack-
age, connecting to the PGND pin and then continuing on
to the (–) plates of C
IN
and
C
OUT
. The V
CC
decoupling
capacitor should be placed immediately adjacent to the
IC between the V
CC
pin and PGND. A 1µF ceramic capaci-
tor of the X7R or X5R type is small enough to fit very close
to the IC to minimize the ill effects of the large current
pulses drawn to drive the bottom MOSFETs. An addi-
tional 5µF to 10µF of ceramic, tantalum or other very low
ESR capacitance is recommended in order to keep the
internal IC supply quiet. The power ground returns to the
sources of the bottom N-channel MOSFETs, anodes of
the Schottky diodes and (–) plates of C
IN
, which should
have as short lead lengths as possible.
2) Does the IC IN
+
pin connect to the (+) plates of C
OUT
?
A 30pF to 300pF feedforward capacitor between the
IN
+
and EAIN pins should be placed as close as
possible to the IC.
3) Are the SENSE
and SENSE
+
printed circuit traces for
each channel routed together with minimum PC trace
spacing? The filter capacitors between SENSE
+
and
SENSE
for each channel should be as close as possible
to the pins of the IC. Connect the SENSE
and SENSE
+
pins to the pads of the sense resistor as illustrated in
Figure 12.
APPLICATIO S I FOR ATIO
WUUU
4) Do the (+) plates of C
PWR
connect to the drains of the
topside MOSFETs as closely as possible? This capaci-
tor provides the pulsed current to the MOSFETs.
5) Keep the switching nodes, SWITCH, BOOST and TG
away from sensitive small-signal nodes (SENSE
+
,
SENSE
, IN
+
, IN
, EAIN). Ideally the SWITCH, BOOST
and TG printed circuit traces should be routed away
and separated from the IC and especially the “quiet”
side of the IC. Separate the high dv/dt traces from
sensitive small-signal nodes with ground traces or
ground planes.
6) Use a low impedance source such as a logic gate to
drive the PLLIN pin and keep the lead as short as
possible.
7) The 47pF to 330pF ceramic capacitor between the I
TH
pin and signal ground should be placed as close as
possible to the IC.
Figure 11 illustrates all branch currents in a three-phase
switching regulator. It becomes very clear after studying
the current waveforms why it is critical to keep the high
switching current paths to a small physical size. High elec-
tric and magnetic fields will radiate from these “loops”
just as radio stations transmit signals. The output capaci-
tor ground should return to the negative terminal of the
input capacitor and not share a common ground path
with any switched current paths. The left half of the circuit
gives rise to the “noise” generated by a switching regu-
lator. The ground terminations of the synchronous
MOSFETs and Schottky diodes should return to the
bottom plate(s) of the input capacitor(s) with a short
isolated PC trace since very high switched currents are
present. A separate isolated path from the bottom plate(s)
of the input and output capacitor(s) should be used to tie
in the IC power ground pin (PGND). This technique keeps
inherent signals generated by high current pulses tak-
ing alternate current paths that have finite impedances
during the total period of the switching regulator. Exter-
nal OPTI-LOOP compensation allows overcompensation
for PC layouts which are not optimized but this is not the
recommended design procedure.
SENSE
+
LTC3731
1000pF
INDUCTOR
OUTPUT CAPACITOR
SENSE
RESISTOR
3731 F12b
SENSE
Figure 12. Kelvin Sensing RSENSE
25
LTC3731
3731fb
Simplified Visual Explanation of How a 3-Phase
Controller Reduces Both Input and Output RMS
Ripple Current
The effect of multiphase power supply design significantly
reduces the amount of ripple current in both the input and
output capacitors. The RMS input ripple current is divided
by, and the effective ripple frequency is multiplied up by
the number of phases used (assuming that the input
voltage is greater than the number of phases used times
the output voltage). The output ripple amplitude is also
reduced by, and the effective ripple frequency is increased
by the number of phases used. Figure 13 graphically
illustrates the principle.
The worst-case input RMS ripple current for a single stage
design peaks at twice the value of the output voltage. The
worst-case input RMS ripple current for a two stage
design results in peaks at 1/4 and 3/4 of the input voltage,
and the worst-case input RMS ripple current for a three
stage design results in peaks at 1/6, 1/2, and 5/6 of the
input voltage. The peaks, however, are at ever decreasing
APPLICATIO S I FOR ATIO
WUUU
levels with the addition of more phases. A higher effective
duty factor results because the duty factors “add” as long
as the currents in each stage are balanced. Refer to AN19
for a detailed description of how to calculate RMS current
for the single stage switching regulator.
Figure 6 illustrates the RMS input current drawn from the
input capacitance versus the duty cycle as determined by
the ratio of input and output voltage. The peak input RMS
current level of the single phase system is reduced by 2/3
in a 3-phase solution due to the current splitting between
the three stages.
The output ripple current is reduced significantly when
compared to the single phase solution using the same
inductance value because the V
OUT
/L discharge currents
term from the stages that has their bottom MOSFETs on
subtract current from the (V
CC
– V
OUT
)/L charging current
resulting from the stage which has its top MOSFET on. The
output ripple current for a 3-phase design is:
I
P-P
=
()( )
()
>
V
fL DC V V
OUT IN OUT
13 3
V
SW
SINGLE PHASE
TRIPLE PHASE
I
CIN
I
COUT
V
SW1
V
SW2
V
SW3
I
L1
I
L2
I
L3
I
CIN
I
COUT
3731 F13
Figure 13. Single and PolyPhase Current Waveforms
26
LTC3731
3731fb
The ripple frequency is also increased by three, further
reducing the required output capacitance when V
CC
< 3V
OUT
as illustrated in Figure 6.
The addition of more phases, by phase locking additional
controllers, always results in no net input or output ripple
at V
OUT
/V
IN
ratios equal to the number of stages
implemented. Designing a system with multiple stages
close to the V
OUT
/V
IN
ratio will significantly reduce the
ripple voltage at the input and outputs and thereby
improve efficiency, physical size and heat generation of
the overall switching power supply. Refer to Application
Note 77 for more information on PolyPhase circuits.
Efficiency Calculation
To estimate efficiency, the DC loss terms include the input
and output capacitor ESR, each MOSFET R
DS(ON)
, induc-
tor resistance R
L
, the sense resistance R
SENSE
and the
forward drop of the Schottky rectifier at the operating
output current and temperature. Typical values for the
design example given previously in this data sheet are:
Main MOSFET R
DS(ON)
= 7m (9m at 90°C)
Sync MOSFET R
DS(ON)
= 7m (9m at 90°C)
C
INESR
= 20m
C
OUTESR
= 3m
R
L
= 2.5m
R
SENSE
= 3m
V
SCHOTTKY
= 0.8V at 15A (0.7V at 90°C)
V
OUT
= 1.3V
V
IN
= 12V
I
MAX
= 45A
δ = 0.5%°C (MOSFET temperature coefficient)
N = 3
f = 400kHz
APPLICATIO S I FOR ATIO
WUUU
The main MOSFET is on for the duty factor V
OUT
/V
IN
and
the synchronous MOSFET is on for the rest of the period
or simply (1 – V
OUT
/V
IN
). Assuming the ripple current is
small, the AC loss in the inductor can be made small if a
good quality inductor is chosen. The average current,
I
OUT
,
is used to simplify the calculations. The equation
below is not exact but should provide a good technique
for the comparison of selected components and give a
result that is within 10% to 20% of the final application.
Determining the MOSFETs
die temperature may require
iterative calculations if one is not familiar with typical
performance. A maximum operating junction tempera-
ture of 90° to 100°C for the MOSFETs is recommended
for high reliability applications.
Common output path DC loss:
PN
I
NR R C Loss
COMPATH MAX L SENSE OUTESR
+
()
+
2
This totals 3.7W + C
OUTESR
loss.
Total of all three main MOSFETs’ DC loss:
PN
V
V
I
NR C Loss
MAIN OUT
IN
MAX DS ON INESR
=
+
()
+
2
1δ
()
This totals 0.87W + C
INESR
loss (at 90°C).
Total of all three synchronous MOSFETs’ DC loss:
PN
V
V
I
NR
SYNC OUT
IN
MAX DS ON
=
+
()
11
2
()
δ
This totals 7.2W at 90°C.
Total of all three main MOSFETs’ AC loss:
PV
ApF
VV V kHz W
MAIN IN
≈Ω
+
=
345
23 2 1000
1
518
1
18 400 6 3
2
()
()()
()( )
–. . ().
27
LTC3731
3731fb
U
PACKAGE DESCRIPTIO
This totals 1W at V
IN
= 8V, 2.25W at V
IN
= 12V and 6.25W
at V
IN
= 20V.
Total of all three synchronous MOSFETs’ AC gate loss:
() () ()( ) ( )361545QV
VfnC
V
VE
GIN
DSSPEC
IN
DSSPEC
=
This totals 0.08W at V
IN
= 8V, 0.12W at V
IN
= 12V and
0.19W at V
IN
= 20V. The bottom MOSFET does not
experience the Miller capacitance dissipation issue that
the main switch does because the bottom switch turns on
when its drain is close to ground.
The Schottky rectifier loss assuming 50ns nonoverlap
time:
2 • 3(0.7V)(15A)(50ns)(4E5)
This totals 1.26W.
The total output power is (1.3V)(45A) = 58.5W and the
total input power is approximately 60W so the % loss of
each component is as follows:
Main switch’s AC loss (V
IN
= 12V) 2.25W 3.75%
Main switch’s DC loss 0.87W 1.5%
Synchronous switch AC loss 0.19W 0.3%
Synchronous switch DC loss 7.2W 12%
Power path loss 3.7W 6.1%
The numbers above represent the values at V
IN
= 12V. It
can be seen from this simple example that two things can
be done to improve efficiency: 1) Use two MOSFETs on the
synchronous side and 2) use a smaller MOSFET for the
main switch with smaller C
MILLER
to better balance the AC
loss with the DC loss. A smaller, less expensive MOSFET
can actually perform better in the task of the main switch.
28
LTC3731
3731fb
0.01µF
1µF
10k
V
CC
SYNC IN
300kHz
300pF
1000pF
S1
+
S1
S2
+
S2
S3
S3
+
V
CC
PLLIN
PLLFLTR
FCB
IN
+
IN
DIFFOUT
LTC3731G
EAIN
SGND
SENSE1
+
SENSE1
SENSE2
+
SENSE2
SENSE3
SENSE3
+
RUN/SS
I
TH
I
TH
UVADJ
CLK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
PGOOD
BOOST1
TG1
SW1
BOOST2
TG2
SW2
V
DR
BG1
PGND
BG2
BG3
SW3
TG3
BOOST3
PHASMD
SGND
1000pF
OPTIONAL FILTER FOR
SYNCHRONIZATION
100pF
6.04k 9.09k
10
V
CC
5V TO 7V
V
IN
M1
M2 D1
S1
+
S1
L1 0.002
0.01µF
2.2k 3.3nF
330pF
1000pF
1µF
NC
3731 TA01
V
IN
: 3.3V TO 20V
V
OUT
: 1.5V AT 65A
SWITCHING FREQUENCY: 300kHz
PGOOD
47k
1
1000pF
10µF
0.1µF
V
CC
0.1µF
0.1µF
V
CC
V
CC
V
IN
M3
M4 D2
S2
+
S2
L2 0.002
V
IN
M5
M6 D3
S3
+
S3
L3 0.002
10µF
6.3V
×3
C
OUT
V
IN
3.3V TO 20V
V
OUT
1.5V AT 65A
+
10µF
25V
×5
C
IN
68µF
25V
+
C
IN
: SANYO OS-CON 25SP68M
C
OUT
: 270µF/2V ×8 PANASONIC SP EEUE0D271R
OR 470µF/2.5V ×6 SANYO POSCAP 2R5 TPD470M
D1 TO D3: DIODES INC. B340A
L1 TO L3: 0.8µH SUMIDA CEP125-0R8
M1, M3, M5: IRF7821W ×2, Si7860DP
OR HAT2168 ×2
M2, M4, M6: IRF7832 ×2, Si7892DP ×2
OR HAT2165 ×2
V
IN
18k
12k
Figure 14. 3-Phase 65A Power Supply
TYPICAL APPLICATIO
U
29
LTC3731
3731fb
TYPICAL APPLICATIO
U
3.3k
VCC
CLKOUT
220pF
1000pF
S1+
S1
S2+
S2
S3
S3+
VCC
PLLIN
PLLFLTR
FCB
IN+
IN
DIFFOUT
LTC3731G
EAIN
SGND
SENSE1+
SENSE1
SENSE2+
SENSE2
SENSE3
SENSE3+
RUN/SS
ITH
UVADJ
CLKOUT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
PGOOD
BOOST1
TG1
SW1
BOOST2
TG2
SW2
VDR
BG1
PGND
BG2
BG3
SW3
TG3
BOOST3
PHASMD
SGND2
4.7k 15k
330pF
8.2k
VIN
M1
X2
M2,3 D1
S1+S1
L1 0.002
DIFFOUT
EAIN
DIFFOUT
EAIN
RUN/SS
RUN/SS
0.1µF
1000pF
CLK1 PGOOD BOOST1
10k
10
1
1000pF
0.1µF
0.1µF
0.1µF
BOOST2 BOOST3 10µF
Cer.
VIN
M4
X2
M5,6 D2
S2+S2
L2 0.002
VIN
M7
X2
M8,9 D3
S3+S3
L3 0.002
COUT
VIN
VOUT
VOUTS+
VOUTS
VOUTS+
VOUTS
VCC
VCC
VCC
V5
+
CIN
+
3731 F15
NOTES:
V5: 5V TO 7V
VIN: 10V TO 14V; VOUT: 2.5V/100A
SWITCHING FREQUENCY: 500kHz (V5 = 5V)
M1, M4, M7, M10, M13, M16:
SILICONIX Si7390DP OR HAT2168
M2, M3, M5, M6, M8, M9, M11, M12, M14, M15,
M17, M18: SILICONIX Si7356DP OR HAT2165
D1 TO D6: B320A
L1 TO L6: TOKO FDH1040: 0.56µH
CIN: 10µF/16V CERAMIC × 10 + 270µF/16V SANYO Os-Con
COUT: 100µF/6.3V/X5R × 10 + 330µF/4V × 8
VIN
357k
121k
10×6
10×6
1000pF
UVADJ
100pF
1µF
10µF
10V
1µF
Cer. 4.7µF
+
+
0.01µF
10k
VCC
1000pF
S4+
S4
S5+
S5
S6
S6+
VCC
PLLIN
PLLFLTR
FCB
IN+
IN
DIFFOUT
EAIN
SGND
SENSE4+
SENSE4
SENSE5+
SENSE5
SENSE6
SENSE6+
RUN/SS
ITH
ITH
UVADJ
CLKOUT
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
36
35
34
33
32
31
30
29
28
27
26
25
24
23
22
21
20
19
PGOOD
BOOST4
TG4
SW4
BOOST5
TG5
SW5
VDR
BG4
PGND
BG5
BG6
SW6
TG6
BOOST6
PHASMD
SGND2
1000pF
1000pF
VIN
M10
X2
M11,12 D4
S4+S4
L4 0.002
100pF
1.2k 2700pF
270pF
10pF
1000pF
CLKOUT
CLK1
UVADJ
PGOOD
BOOST4
10
1000pF
0.1µF
0.1µF
0.1µF
BOOST5 BOOST6
VIN
M13
X2
M14,15 D5
S5+S5
L5 0.002
VIN
M16
X2
M17,18 D6
S6+S6
L6 0.002
V5
1µF
Cer. 4.7µF
+
LTC3731G
Figure 15. 2.5V/100A Power Supply
30
LTC3731
3731fb
G Package
36-Lead Plastic SSOP (5.3mm)
(Reference LTC DWG # 05-08-1640)
U
PACKAGE DESCRIPTIO
G36 SSOP 0204
0.09 – 0.25
(.0035 – .010)
0° – 8°
0.55 – 0.95
(.022 – .037)
5.00 – 5.60**
(.197 – .221)
7.40 – 8.20
(.291 – .323)
12345678 9 10 11 12 14 15 16 17 1813
12.50 – 13.10*
(.492 – .516)
2526 22 21 20 19232427282930313233343536
2.0
(.079)
MAX
0.05
(.002)
MIN
0.65
(.0256)
BSC 0.22 – 0.38
(.009 – .015)
TYP
MILLIMETERS
(INCHES)
DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED .152mm (.006") PER SIDE
DIMENSIONS DO NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED .254mm (.010") PER SIDE
*
**
NOTE:
1. CONTROLLING DIMENSION: MILLIMETERS
2. DIMENSIONS ARE IN
3. DRAWING NOT TO SCALE
0.42 ±0.03 0.65 BSC
5.3 – 5.7
7.8 – 8.2
RECOMMENDED SOLDER PAD LAYOUT
1.25 ±0.12
31
LTC3731
3731fb
U
PACKAGE DESCRIPTIO
UH Package
32-Lead Plastic QFN (5mm × 5mm)
(Reference LTC DWG # 05-08-1693)
5.00 ± 0.10
(4 SIDES)
NOTE:
1. DRAWING PROPOSED TO BE A JEDEC PACKAGE OUTLINE
M0-220 VARIATION WHHD-(X) (TO BE APPROVED)
2. DRAWING NOT TO SCALE
3. ALL DIMENSIONS ARE IN MILLIMETERS
4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE
MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE
5. EXPOSED PAD SHALL BE SOLDER PLATED
6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION
ON THE TOP AND BOTTOM OF PACKAGE
PIN 1
TOP MARK
(NOTE 6)
0.40 ± 0.10
0.23 TYP
(4 SIDES)
31
1
2
32
BOTTOM VIEW—EXPOSED PAD
3.45 ± 0.10
(4-SIDES)
0.75 ± 0.05 R = 0.115
TYP
0.25 ± 0.05
(UH) QFN 0603
0.50 BSC
0.200 REF
0.00 – 0.05
0.70 ±0.05
3.45 ±0.05
(4 SIDES)
4.10 ±0.05
5.50 ±0.05
0.25 ± 0.05
PACKAGE OUTLINE
0.50 BSC
RECOMMENDED SOLDER PAD LAYOUT
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no represen-
tation that the interconnection of its circuits as described herein will not infringe on existing patent rights.
32
LTC3731
3731fb
LT 0106 REV B • PRINTED IN USA
© LINEAR TECHNOLOGY CORPORATION 2005
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900
FAX: (408) 434-0507
www.linear.com
PART NUMBER DESCRIPTION COMMENTS
LTC1628/LTC3728 2-Phase, Dual Output Synchronous Step-Down Reduces C
IN
and C
OUT
, Power Good Output Signal, Synchronizable,
DC/DC Controllers 3.5V V
IN
36V, I
OUT
Up to 20A, 0.8V V
OUT
5V
LTC1629/LTC3729 20A to 200A PolyPhase Synchronous Controllers Expandable from 2-Phase to 12-Phase, Uses All
Surface Mount Components, No Heat Sink, V
IN
Up to 36V
LTC1702A No R
SENSE
TM 2-Phase Dual Synchronous Step-Down 550kHz, No Sense Resistor
Controller
LTC1703 No R
SENSE
2-Phase Dual Synchronous Step-Down Mobile Pentium® III Processors, 550kHz,
Controller with 5-Bit Mobile VID Control V
IN
7V
LTC1708-PG 2-Phase, Dual Synchronous Controller with Mobile VID 3.5V V
IN
36V, VID Sets V
OUT1
, PGOOD
LT®1709/ High Efficiency, 2-Phase Synchronous Step-Down 1.3V V
OUT
3.5V, Current Mode Ensures
LT1709-8 Switching Regulators with 5-Bit VID Accurate Current Sharing, 3.5V V
IN
36V
LTC1735 High Efficiency, Synchronous Step-Down Output Fault Protection, 16-Pin SSOP
Switching Regulator
LTC1736 High Efficiency, Synchronous Controller with 5-Bit Mobile Output Fault Protection, 24-Pin SSOP,
VID Control 3.5V V
IN
36V
LTC1778 No R
SENSE
Current Mode Synchronous Step-Down Up to 97% Efficiency, 4V V
IN
36V, 0.8V V
OUT
(0.9)(V
IN
),
Controller I
OUT
Up to 20A
LTC1929/ 2-Phase Synchronous Controllers Up to 42A, Uses All Surface Mount Components,
LTC1929-PG No Heat Sinks, 3.5V V
IN
36V
LTC3711 No R
SENSE
Current Mode Synchronous Step-Down Up to 97% Efficiency, Ideal for Pentium III Processors,
Controller with Digital 5-Bit Interface 0.925V V
OUT
2V, 4V V
IN
36V, I
OUT
Up to 20A
LTC3729 20A to 200A, 550kHz PolyPhase Synchronous Controller Expandable from 2-Phase to 12-Phase, Uses All Surface Mount
Components, V
IN
Up to 36V
LTC3730 IMVP III 3-Phase Synchronous Controller I
OUT
Up to 60A, 0.6V V
OUT
1.75V, Integrated MOSFET Drivers
LTC3732 VRM 9.0/9.1 3-Phase DC/DC Synchronous Step-Down 1.1V V
OUT
1.85V, 4.5V V
IN
32V, SSOP-36
Controller
LTC3733 AMD Opteron™ CPU, DC/DC Synchronous Step-Down 3-Phase Operation, Up to 60A, 0.8V V
OUT
1.55V
Controller
LTC3734/LTC3735 Intel Pentium M (Centrino™) CPU, DC/DC Synchronous 25A/40A, 4.5V V
IN
36V
Step-Down Controller
LTC3778 Optional R
SENSE
Current Mode Synchronous Step-Down 4V V
IN
36V, Adjustable Frequency Up to 1.2MHz, TSSOP-20
Controller
LTC3832 Low V
IN
High Power Synchronous Controller V
OUT
0.6V, I
OUT
20A, 3V V
IN
8V
LTC4008 4A Multichemistry Multicell Battery Charger NiCd, NiMH, Lead Acid, Li-Ion Batteries; 6V V
IN
28V;
1.19V V
OUT
28V
No R
SENSE
is a trademark of Linear Technology Corporation.
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