Product
Specification 108-1740
09Aug05 Rev D
Receptacle, AMP-LATCH* Ultra Novo, Flat Cable Round
Conductor
©2005 Tyco Electronics Corporation
Harrisburg, PA
All International Rights Reserved.
* Trademark
| Indicates change For latest revision, visit our webs ite at www .tycoelectronics .com \docum ents.
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LOC B
1. SCOPE
1.1. Content
This specificat ion covers performance, t ests and quality requirements for the AMP-LAT CH* Ult ra Novo
fl at cable round conductor connec tor rec eptacles. Receptac le contact s are cr imped to 0.635 mm [.025|in] cent er line ri bbon c able conduc tors (30 AWG sol id and stranded) . Complete assembl ies mate to
0.635 mm [ .025 in] square posts on 2.54 m m [.100 in] c enterli ne with equivalent post lengt h of 5.33 ±|.089 mm [ .210 ± .035 in].|
1.2. Qualification
When tests are performed on the subj ec t product l ine, pr oc edur es specifi ed in Figure 1 shal l be used.
Al l inspections shall be performed using t he applicabl e inspection plan and product drawing.
2. APPLICABLE DOCUMENTS
The following documents form a par t of this specificat ion t o the ex tent specifi ed her ein. Unless
otherwise specifi ed, the latest edit ion of t he doc ument appl ies. In the event of c onfl ict between the
requi r ements of this specifi c ati on and the product dr awing, the pr oduc t drawing shall tak e pr ec edenc e.
In t he event of conflict between the requi r ements of thi s specifi c ation and the refer enc ed doc ument s,
this specifi c ati on shal l t ak e pr ec edenc e.
2.1. Tyc o E lectronics Docum ents|
!
109-1: General Requirements for Test Specificat ions
!
109 Series: Test Spec ificat ions as indi c ated i n Fi gur e 1
!
114-40056: Appl icati on S pec ificat ion
!
501-399: Quali fi c ation Test Report
3. REQUIREMENTS
3.1. Design and Constructi on
Product shall be of the desi gn, construc ti on and phy si c al dim ensi ons specifi ed on the applicable
product dr awing.
3.2. Materials
!
Contact: Copper al loy
!
Ground plat e: Copper al loy
!
Housing: Thermoplastic, UL94V - 0
108-1740
Rev D 2 of 5
3.3. Ratings
!
Current : Si gnal appli c ation only, .5 amper e maximum per c ontact . Continuous current r ati ng for
individual c ontact s cannot be applied dir ec tl y to the number of cont ac ts as they ar e
dependent on t her mal and physi c al properti es of t he materi als. Sy stem desi gn shal l
ensure that c onti nuous curr ent rat ing does not create i nternal hot spots that ex c eed
temperature designated by connector speci fi c ation dur ing steady state or t r ansi ent
conditions.
!
Temperature: -65 to 105
/
C unless limi ted by temper ature rati ng of c able used
3.4. Perfor manc e and Test Descripti on
Product i s designed t o meet the elect r ical, mechanical and envi r onmental per formance r equirement s
specified in Figure 1. Unless otherwise specifi ed, al l tests shall be perfor med at ambient environment al
condi ti ons per T est S pec ificat ion 109-1.|
3.5. Test Requirement s and Proc edur es Summary
Test Description Requir ement Procedur e
Exami nation of product. Meets requirement s of product
drawing and Appli c ati on|Specification 114-40056.
Vi sual , di mensi onal and functi onal
per appl icable quality inspection
plan.
ELECTRICAL
Termination resistance. 30 milliohm s max im um. AMP Spec 109-6-1.
Subj ec t mated c ontacts assembl ed
in housi ng to 50 mv maximum
open ci r c uit at 100 ma m aximum.
See Figure 3.
Insulat ion resistance. 1000 m egohms m ini mum. AMP Spec 109-28-4.
Test bet ween adjac ent cont ac ts
within a row and contacts in
adjac ent row of unmated and
unterminat ed samples.
Dielectric withstanding voltage. 200 v olt s DC at sea l evel.
1 m inut e hold wit h no br eak down or
flashover.
AMP Spec 109-29-1.
Test bet ween adjac ent cont ac ts
within a row and contacts in
adjac ent row of unmated and
unterminat ed samples.
MECHANICAL
Vi br ati on, random. No discont inuities of 1 micr osecond
or l onger dur ati on.
See Note.
AMP Spec 109-21-7.
Subj ec t wired and mat ed samples
to 3. 13 G's rms between 5-500 Hz.
15 m inut es i n eac h of 3 mutuall y
perpendi c ular planes.
See Figure 4.
Figure 1 (c ont)
108-1740
Test Description Requir ement Procedur e
Rev D 3 of 5
Mechanical shock, specifi ed pulse. No discontinui ti es of 1 mi c r osecond
or l onger dur ati on.
See Note.
AMP Spec 109-26-1, except 30
G’s.
Subj ec t mated samples to 30 G's
half-sine shock pulses of 11
milliseconds dur ati on. 3 shocks in
each di r ec ti on applied along 3
m utual ly per pendicular planes, 18
total shocks.
See Figure 4.
Durability. See Note. AMP Spec 109-27.
Mate and unmate samples f or 75
cycles at a maxi mum rate of 150
cycles per hour.
Mating for c e. 340 g [12 oz] maximum per|contact. AMP Spec 109-42, Condition A.
Measure force nec essary to mate
samples at a maximum rate of 12.7|m m [.5 in] per minut e.|Unm ati ng force. 42.5 g [ 1.5 oz] mini mum per|contact. AMP Spec 109-42, Condition A.
Measure force nec essary to unmate
samples at a maximum rate of 12.7|m m [.5 in] per minut e.|ENVIRONMENTAL
Thermal shock. See Note. AMP Spec 109-22.
Subj ec t unmated and unwir ed
sampl es to 25 cycles between -65
and 105
/
C.
Hum idi t y-tem perature cycling. See Note. AMP Spec 109-23-3, Condition B.
Subj ec t unmated samples to 10
cycles between 25 and 65
/
C at
95% RH.
Temperature li fe. See Note. AMP Spec 109-43.
Subj ec t mated and wir ed samples
to t emper ature life at 105
/
C for 500
hours.
Mixed flowing gas. See Note. AMP Spec 109-85-3.
Subj ec t mated samples to
environmental class III for 20 days.
Shall meet v is ual r equir em ents, s how no phys ic al dam age, and meet r equir em ents of additional
NOTE
tests as s pec ified in the P r oduc t Qualificat ion and Requalification Test S equenc e s hown in F igur e
2.
Figure 1 (end)
108-1740
Rev D 4 of 5
3.6. Product Qualifi c ati on and Requalifi c ati on Test Sequence
Test or E xamination Test G r oup ( a)
1234
Test Sequenc e ( b)
Exami nation of product 1,9 1,5 1,5 1,8
Terminat ion resistanc e 3,7 2,4 2,4
I nsulation resistance 2,6
Dielectric withstanding voltage 3,7
Vibration 5
Mechanical shock 6
Durability 4
Mating f orce 2
Unm ati ng force 8
Thermal shock 4
Hum idity - tem per ature cy c ling 5
Temperature life 3(c)
Mi xed fl owing gas 3(c)
(a) See paragr aph 4.1.A .
NOTE
(b) Numbers indic ate sequence in which test s ar e per formed.
(c) Precondition samples with 10 cycles durability.
Figure 2
4. QUALITY ASSURANCE PROVISIONS
4.1. Quali fi c ation Testi ng
A. Sample Selection
Sampl es shall be prepared in accor danc e with appl icable I nstr uc tion S heets and shal l be selected
at random from curr ent producti on. Al l t est gr oups shall consist of minim um of 5 connectors. 10
contac t circuits i n eac h c onnec tor shall be randomly selec ted and i denti fied, c ontact sel ec tion
shall include ends of the connec tor. These contacts shall be used f or all m easurement s unl ess
otherwise specifi ed.
B. T est S equenc e
Quali fi c ation inspection shall be verifi ed by testi ng sampl es as speci fi ed in F igure 2.
4.2. Requalificat ion T esting
If c hanges signifi c antl y affect ing for m, fi t or functi on ar e made to the produc t or manufacturing
process, product assurance shall coordinat e r equali fi c ati on testing, consisting of all or par t of the
ori ginal testing sequence as determi ned by development/product, quali ty and reli ability engineering.
108-1740
Rev D 5 of 5
4.3. Acceptance
Acceptance is based on ver ificat ion t hat the pr oduc t m eets the requirements of F igure 1. Fail ur es
att r ibut ed to equi pment , test setup or oper ator deficiencies shall not disqualify the product. When
product fai lure oc c ur s, c or r ec tive ac ti on shal l be tak en and sampl es resubm it ted for quali ficati on.
Testing to c onfi r m cor r ec ti ve ac tion is requi r ed before resubm it tal .
4.4. Quali ty Conformanc e Inspection
The appli c able quality inspection pl an shal l specify t he sampling acc eptabl e quali ty level to be used.|Dimensi onal and functi onal requirement s shall be i n ac c or danc e with the appli c able produc t drawing
and this specifi c ati on.
Figure 3
Terminat ion Resistance M easurement P oint s
Figure 4
Vi br ati on & M ec hanical Shock M ounti ng Fi xture
