SONG CHUAN 896 Features Mini ISO high power automotive relay 30A/50A. High temperature endurance up to 125 degree C. Optional SPNC, SPNO, SPDT, DPNO contact configurations. Optional to be equipped with protection diode or resistor. Both available PCB terminal and quick connect terminal versions. Available for plain cover type, skirted cover flanged cover, and weather proof versions. Tinned terminal is available on request. Comply with RoHS-Directive 2002/95/EC, and ELVDirective 2000/53/EC. Type List Terminal Contact style form 1A (SPNO) Socket terminal 1C (SPDT) 2A (DPNO) 1A (SPNO) PCB terminal 1C (SPDT) 2A (DPNO) Enclosure style Dust cover Flux tight Sealed type washable 896-1AH-D 896-1AH-C 896-1AH-S 896H-1AH-D 896H-1AH-C 896H-1AH-S 896-1CH-D 896-1CH-C 896-1CH-S 896H-1CH-D 896H-1CH-C 896H-1CH-S 896-2AH-D 896-2AH-C 896-2AH-S 896H-2AH-D 896H-2AH-C 896H-2AH-S 896P-1AH-D 896P-1AH-C 896P-1AH-S 896HP-1AH-D 896HP-1AH-C 896HP-1AH-S 896P-1CH-D 896P-1CH-C 896P-1CH-S 896HP-1CH-D 896HP-1CH-C 896HP-1CH-S 896P-2AH-D 896P-2AH-C 896P-2AH-S 896HP-2AH-D 896HP-2AH-C 896HP-2AH-S Enclosure style Terminal Contact style form 1A (SPNO) Socket terminal 1C (SPDT) 2A (DPNO) Flanged cover ( dust cover) Flanged cover (flux tight) 896-1AH-D1 896-1AH-C1 896H-1AH-D1 896H-1AH-C1 896-1CH-D1 896-1CH-C1 896H-1CH-D1 896H-1CH-C1 896-2AH-D1 896-2AH-C1 896H-2AH-D1 896H-2AH-C1 295 SONG CHUAN 896 Enclosure style Terminal Contact style form 1A (SPNO) 1C (SPDT) Socket terminal 2A (DPNO) Terminal Contact Designation style form (provided with) Socket terminal 1C (SPDT) Resistor Steel bracket ( dust cover) Steel bracket (flux tight) 896-1AH-D1S 896-1AH-C1S 896H-1AH-D1S 896H-1AH-C1S 896-1CH-D1S 896-1CH-C1S 896H-1CH-D1S 896H-1CH-C1S 896-2AH-D1S 896-2AH-C1S 896H-2AH-D1S 896H-2AH-C1S Enclosure style Steel bracket Steel bracket ( dust cover with shroud) ( dust cover with weather proof) 896H-1CH-D1SF-R1 896H-1CH-D1SW-R1 Ordering Information 896 1 1. 2. 3. 896 2 3 1AH 4 - C 5 6 -- Basic series designation 296 8 -- Steel bracket (dust cover) C1S -- Steel bracket (flux tight) Blank -- Standard type S1S -- Steel bracket (sealed type washable) H D1SF -- Steel bracket (dust cover with shroud) -- High power type D1SW -- Steel bracket (dust cover with weather proof) Blank -- Socket terminal -- PCB terminal 6. 5. 7 D1S P 4. - 1AH -- Single pole normally open, contact material AgSnO 1BH -- Single pole normally closed, contact material AgSnO 1CH -- Single pole double throw, contact material AgSnO 2AH -- Double pole double make, contact material AgSnO D -- Dust cover C -- Flux tight S -- Sealed type washable C1 -- Flanged cover (flux tight) D1 -- Flanged cover (dust cover) S1 -- Flanged cover (sealed type washable) Blank -- Standard type R1 7. Blank -- Standard type T 8. -- Coil parallel with resistor 1/2W for 12V 68024V 2700 -- Special requirement for Tin plated terminal Blank -- Standard type 001 -- Coil parallel with diode IN4007 the positive pole!on # 85 terminal 002 -- Coil parallel with diode IN4007 the negative pole!on # 85 terminal SONG CHUAN 896 Contact Rating Type 896 1A 896 1B Resistive load 40A 14VDC 40A 14VDC Type Resistive load 896 1C 896 2A NO : 40A 14VDC 2x15A 14VDC NC : 30A 14VDC 896H 1A 896H 1B 896H 1C 896H 2A 50A 14VDC 40A 14VDC NO : 50A 14VDC, 20A 28VDC 2x30A 14VDC 20A 28VDC 15A 28VDC NC : 30A 14VDC, 15A 28VDC 2x10A 28VDC Coil Rating(DC) Rated Rated current Coil resistance Max. continuous voltage p10 % at 23C p10 % at 23C Voltage at 85C Pick up Drop out Power consumption voltage(Max) voltage(Min) at rated at 23C at 23C voltage (1) (V) (mA) (7) 12 133 90 120 % of 65 % of 10 % of 24 66.7 360 rated rated rated voltage voltage voltage approx. 1.6W Notes(1) Without switching the load. Specification Contact material AgSnO alloy (1) Contact voltage drop Insulation resistance (1) Typ. 50mV at 10A 20M7 Min. (DC 500V) Operate time (1) 20ms Max. Release time (1) 20ms Max. Dielectric strength (1) Between open contact : AC 500V , 50/60Hz 1 min. Between contact and coil : AC 500V , 50/60Hz 1 min. Operating extremes 10500Hz , 5.0G Damage limits 10500Hz , 5.0G Operating extremes 10G Damage limits 100G Vibration resistance Shock resistance Mechanical 10,000,000 operations (frequency 18,000 operations/hr) Life expectancy Electrical 100,000 operations (frequency 1,200 operations/hr) Temperature range Weight Operating -40+125C (no freezing) Approx. 40 g Note(1) initial value 297 SONG CHUAN 896 Outline Dimensions 6.3 (0.248) 0.8 4.5 (0.177) (0.031) 2 17.9 CL (0.705) 8 (0.315) 8.4 (0.331) 16.8 (0.661) (0.079) 25.8 11 (0.433) (1.016) 25 (0.984) 0.8 25.8 (1.016) (0.031) 896,896H (C,D,S) 8.4 (0.331) 17.9 (0.705) 17.9 (0.705) 17.9 6.3 5.5 (0.248) (0.177) (0.705) 5.5 8 CL 4.5 (0.217) 16.8 (0.661) (0.315) 8.4 11 (0.433) 2 25.8 25 (0.984) (1.016) 10 (0.394) (0.078) 25.8 (1.016) (0.331) 896,896H (C1,D1,S1) 8.4 (0.331) (0.217) 6.3 5.5 8 (0.661) (0.315) 8.4 (0.248) 2 4.2 (0.165) 4.5 (0.177) 16.8 (0.331) 11 (0.433) CL (0.078) 25.8 25 (0.984) (1.016) 10 (0.394) 0.8 25.8 (1.016) (0.031) 896,896H (C1S,D1S,S1S) 8.4 (0.331) (0.217) 3.2 (0.126) 8.4 (0.331) 8 (0.315) 8.4 2 2.1 (0.083) 2.5 (0.079) 25.8 (1.016) 16.8 (0.661) CL (0.098) 298 (0.331) 25 (0.984) 0.8 25.8 (1.016) (0.031) 896P,896HP (C,D,S) SONG CHUAN 896 896H (D1SW) 36 45.5 16.8 (0.705) 8 (0.315) 17.9 8 8.4 (0.331) 2 (1.291) 32.8 (0.661) (0.079) 9 (0.248) 0.8 6.3 (1.016) (0.031) 19.5 (0.768) 25.8 22.5 (0.886) 36 6.8 11.5 (0.453) (0.354) (0.268) 32.8 (1.291) (1.417) 9 14.5 (0.571) 2.05 12.5 (0.492) (0.315) (1.791) (0.081) (1.417) (0.354) 16.6Max (0.653) 6.55 25.8 (0.258) 4.5 (0.177) 11 (0.433) (1.016) 8.4 (0.331) 896H (D1SF) 28.5 (0.258) 1.35 6.55 (0.653) (0.053) 16.6Max 25.8 11 4.5 8.4 (0.177) (0.331) (0.705) 17.9 (0.331) (0.079) 6.3 25.8 (1.016) 9 (0.354) 8.4 (0.236) (1.122) (0.768) 28.5 (0.886) 16.8 (0.661) 2 4 6 0.8 19.5 (1.240) 22.5 (0.157) (1.457) (0.177) (0.031) (1.240) 4.5 31.5 (1.122) 37 (0.248) 31.5 (0.433) (1.016) Wiring Diagram BOTTOM VIEW 1A 85 86 30 2A 86 85 87 86 85 1C 1B R1 87 c 87 30 87 85 87 86 30 001 87 30 002 85 (-) 85 (+) 85 86 (+) 86 (-) 86 299 SONG CHUAN 17.9 8.4 8 (0.331) (0.705) 2.6 (0.102) BOTTOM VIEW (0.315) 2.6 PC Board Layout (0.102) 896 1.4 (0.055) 8.4 (0.331) 16.8 (0.661) Engineering Data Life expectancy(896H) Safe breaking,arc extinguished (normally open contact)for resistive loads(896H) 10 7 Number of operations 60 50 70 0W 40 30 20 20 0W 0W 10 Switching voltage(VDC) 75 70 10 6 2A 10 1A 1B 5 15 10 1 2 3 20 10 30 50 0 Switching current(A) 5 10 20 30 40 50 14VDC resistive load/Switching current(A) Ambient temperature vs coil voltage for continuous duty Life expectancy(896H) 10 7 Max.allowable ambient temperature Number of operations 10 6 1A 10 2A 5 1B 140 130 120 A 110 100 B 90 80 C 70 D 60 50 40 E 30 20 10 70 80 90 100 110 120 130 140 150 160 Applied coil voltage (% of rated nominal) 0 0 15 10 5 A:0A B:25A C:30A D:40A E:50A Contact load(resistive) 25 20 Maximum mean coil temperature=155 28VDC resistive load/Switching current(A) Operate time/Release time Max. DC load breaking capacity 28 26 24 100 22 max 20 avg 18 16 14 12 DC voltage(V) Time (ms) 120 Operate time min 10 8 6 4 14 max avg min 2 80 90 100 110 120 130 140 150 % of Nominal coil voltage (at 23) 300 Resistive load 30 20 Release time 3 70 50 40 -------- All specifications subject to change. 0 0.1 0.2 0.5 1 5 10 DC current(A) Please contact Song Chuan for update. -------- 20 30 40 50