Hand Crimp Tool for 8 AWG Un-insulated Ring Terminals
Doc No: ATS-640037670 Release Date: 06-06-13 UNCONTROLLED COPY Page 1 of 3
Revision: D Revision Date: 03-24-16
Use gauge pins or soft metal slug (solder)
method to measure the “X” dimension.
Verify the tooling crimp height calibration
by referring to the Go/No Go dimensions
shown in the chart below.
CRIMP PROFILE
PIN GAUGE OR
USE SOFT
METAL SLUG
METHOD
“X” (CRIMP
HEIGHT)
Modular Crimp
Tooling Kit
Application Tooling
Specification Sheet
Order No. 64003-7670
SCOPE
Tooling: The Square “DIN” style die sets are used with two machines and each machine requires an adapter
for the square “DIN” dies. The Molex UP60, order number 63801-8900 will process the square “DIN”
style die sets with the 63801-8901 adapter. The Molex 12 ton battery crimp tool, order number 63816-
1000 will process the square “DIN” style die sets with the 63816-1100. Refer to the appropriate
crimper instruction manual for installation and operation information.
Products: BCL and VersaKrimp Un-insulated Ring Tongue Terminals and Splices 8 AWG. Refer to the
Product part number charts on this sheet for terminals with the barrel and tongue styles listed above.
TESTING
The tensile test or pull test is a means of evaluating the mechanical properties of the crimped connections.
The following charts show the UL specifications for various wire sizes. The tensile strength is shown in
pounds and indicates the minimum acceptable force to break or separate the terminal from the conductor.
Wire Size (AWG)
*UL - 486 A
*UL - 486 C
**MIL-T-7928
8
90
45
225
*UL - 486 A - Terminals (Copper Conductors only)
*UL - 486 C – Butt Splices, Parallel Splices, and Closed end Connectors
**MIL-T-7928 - Military Approved Terminals only as listed
Molex does not sell gauge pins. Contact your local industrial supplier.
Wire Range
“X” Dimension Conductor Crimp
Crimp Inspection Marking
Mean
Go
No Go
AWG
mm²
In
mm
In
mm
In
mm
8
-
.155
3.94
.149
3.78
.161
4.09
Hand Crimp Tool for 8 AWG Un-insulated Ring Terminals
Doc No: ATS-640037670 Release Date: 06-06-13 UNCONTROLLED COPY Page 2 of 3
Revision: D Revision Date: 03-24-16
The following is a Partial List of the Product Part Numbers and their specifications that this tooling is designed to
crimp. We will be adding to this list and an up to date copy is available on www.molex.com.
Wire Size: 8 AWG
Terminal No.
Terminal
Wire Strip Length
Eng No. (REF)
In
mm
19193-0143
D-350-06
.437
11.11
19193-0144
D-350-06R90
.437
11.11
19193-0146
D-350-08
.437
11.11
19193-0147
D-350-08R90
.437
11.11
19193-0149
D-350-10
.437
11.11
19193-0154
D-350-14R90
.437
11.11
19193-0157
D-350-56
.437
11.11
19193-0159
D-351-10
.437
11.11
19193-0160
D-351-10-N
.437
11.11
19193-0163
D-351-14
.437
11.11
19193-0164
D-351-14-N
.437
11.11
19193-0169
D-351-38-N
.437
11.11
19193-0173
D-351-56-N
.437
11.11
19193-0175
D-351-76
.437
11.11
19193-0176
D-351-76-N
.437
11.11
19193-0178
D-352-10
.437
11.11
19193-0182
D-352-14
.437
11.11
19193-0184
D-352-38
.437
11.11
19193-0185
D-352-56
.437
11.11
19193-0186
D-352-58
.437
11.11
19193-0187
D-352-76
.437
11.11
19193-0190
D-353-12
.437
11.11
19193-0191
D-353-14
.437
11.11
19193-0192
D-353-34
.437
11.11
19193-0193
D-353-38
.437
11.11
19193-0194
D-353-56
.437
11.11
19193-0195
D-353-58
.437
11.11
19193-0196
D-353-76
.437
11.11
19193-0198
D-356-06
.437
11.11
19193-0204
D-356-14
.437
11.11
19193-0615
D-350-10T45
.437
11.11
19193-0829
D-350-10R90
.437
11.11
19205-0004
D-355
.312
7.94
19215-0034
D-354
.375
9.53
Wire Size: 8 AWG
Terminal No.
Terminal
Wire Strip Length
Eng No. (REF)
In
mm
19215-0037
DC-354
.375
9.53
19215-0059
BCL-8
.437
11.11
19221-0223
BCL-810-PL
.437
11.11
19221-0224
BCL-814-PL
.437
11.11
19221-0225
BCL-8516-PL
.437
11.11
19221-0226
BCL-838-PL
.437
11.11
19221-0408
BCL-810
.437
11.11
19221-0409
BCL-814
.437
11.11
19221-0410
BCL-838-WP
.437
11.11
19221-0411
BCL-8516
.437
11.11
19221-0414
BCL-812-PL
.437
11.11
19221-0415
BCL-812-XWP
.437
11.11
19221-0481
BCL-838-XWP
.437
11.11
19221-0482
BCL-8516-WP
.437
11.11
19221-0483
BCL-8516-WP-PL
.437
11.11
19221-0484
BCL-838-XWP-PL
.437
11.11
19221-0562
BCL-814-WP
.437
11.11
19221-0563
BCL-814-WP-PL
.437
11.11
MILITARY
Wire Size: 8 AWG
Terminal No.
Terminal
Wire Strip Length
Eng No. (REF)
In
mm
19193-0152
D-350-14
.437
11.11
19193-0167
D-351-38
.437
11.11
19193-0171
D-351-56
.437
11.11
19193-0179
D-352-12
.437
11.11
19193-0200
D-356-08
.437
11.11
19193-0202
D-356-10
.437
11.11
CAUTION: Install only Molex terminals listed above with this kit. Do not crimp hardened objects as
damage can occur to the tool or die.
CAUTION: Molex specifications are valid only when used with Molex tooling.
Crimp Tool Kit for 8 AWG Insulated Ring Terminals
Doc No: ATS-640037670 Release Date: 06-06-13 UNCONTROLLED COPY Page 3 of 3
Revision: D Revision Date: 03-23-16
1
Figure 1
2
Crimp Tooling Kit Parts List
Item Number
Order Number
Description
Quantity
64003-7670
Crimp Tooling Kit – 8 AWG Un-insulated
REF
1
64003-7601
Anvil
1
2
64003-7602
Punch
1
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