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Open Frame Power Supplies
TOL Series, 10—300 Watt
Features
◆ Small and compact PCB construction
◆ Optional with chassis and cover
◆ Universal input 85–264 VAC,
◆ Output voltage adjustable
◆ Compliance to EN 61000-3-2 (PFC)
◆ EMI meets EN55022, Class B and
FCC, Level B
◆ Short circuit and overvoltage protection
◆ International safety standards
◆ Industrial quality standard
◆ 3-year product warranty
Order Code Output Power Output Voltage Output Current max.
TOL 10-05 5 VDC 2 A
TOL 10-12 10 Watt 12 VDC 0.9 A
TOL 10-24 24 VDC 0.5 A
TOL 15-05 5 VDC 3 A
TOL 15-12 15 Watt 12 VDC 1.3 A
TOL 15-24 24 VDC 0.7 A
TOL 30-05 5 VDC 6 A
TOL 30-12 30 Watt 12 VDC 2.5 A
TOL 30-24 24 VDC 1.3 A
TOL 50-05 5 VDC 10 A
TOL 50-12 50 Watt 12 VDC 4.3 A
TOL 50-24F 24 VDC 2.2 A (peak 3.0 A)*
TOL 75-05 5 VDC 15 A
TOL 75-12 75 Watt 12 VDC 6.3 A
TOL 75-24F 24 VDC 3.2 A (peak 4.5 A)*
TOL 100-05 5 VDC 20 A
TOL 100-12 100 Watt 12 VDC 8.5 A
TOL 100-24F 24 VDC 4.5 A (peak 6.3 A)*
TOL 100-48 48 VDC 2.1 A
TOL 150-05 5 VDC 30 A
TOL 150-12 150 Watt 12 VDC 13 A
TOL 150-24F 24 VDC 6.5 A (peak 9.1 A)*
TOL 150-48 48 VDC 3.3 A
TOL 300-12 12 VDC 27 A
TOL 300-24 300 Watt 24 VDC 14 A
TOL 300-48 48 VDC 6.3 A
Models
The TOL Series switching power supplies are the best choice for many space critical
applications. They feature ultra-compact dimensions and a low profile.
As an accessory a chassis and cover kit for self-installation is available for all mo-
dels. To make installation even more simple, prewired mating output/input con-
nectors with flying leads are also offered as an accessory. Compliance with inter-
national safety standards (CE/UL) and EMC specifications qualify this product for
worldwide use. A very high reliability is guaranteed by the use of industrial quality
grade components and excellent thermal management..
Obsolete
Obsolete discontinued December 2013
http://www.tracopower.com Page 2 of 12
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
Open Frame Power Supplies
TOL Series 10–300 Watt
Input Specifications
Input voltage range 85 – 264 VAC
Input frequency 47 – 63 Hz
Recommended circuit breaker 10 – 150 Watt models: 6 A
(characteristic C) or slow blow fuse 300 Watt models: 10 A
Output Specifications
Output voltage adjustment range ±10 %
Regulation – Input variation 0.5 % max.
– Load variation (10–100%) 0.8 % max.
Ripple and noise (20 Mhz Bandwidth) 5 VDC output models: 100 mV pp max.
12/24 VDC output models: 180 mV pp max.
48 VDC output models: 300 mV pp max. (TOL 300: 600 mV pp max)
Output current limitation (except for F versions) 105 % – 140 % of Inom.
Short circuit protection – 10 to 30 Watt models: hiccup mode, indefinite (automatic recovery)
– 50 to 300 Watt models: constant current (automatic recovery)
Overvoltage protection 115 – 135 % Vout nom.
Capacitive load – TOL 10 10’000 µF max. (24 Vout model: 2’000 µF)
– TOL 15 15’000 µF max. (24 Vout model: 6’000 µF)
– other models 18’000 µF max.
General Specifications
Temperature ranges – Operating temperature –10°C to +60°C (TOL 150: –10°C to +50°C)
– Derating above +50°C 3 %/K (TOL 150: 1.5 %/°C above 35°C)
– Storage (non operating) –20°C to +70°C
Temperature coefficient 0.02 %/K
Efficiency 75 % typ.
Humidity (non condensing) 20 % – 90 % rel. H
Switching frequency 100 kHz typ. (PWM)
Hold-up time 20 ms typ. at full load
Isolation voltage – Input / output 3‘000 VAC for 1min.
– Input / FG (or case) 2’000 VAC for 1min.
– Output / FG (or case) 500 VDC for 1min.
Isolation resistance 100 MOhm
Leakage current 0.6 mA RMS typ. / 230 VAC / 60 Hz
Electromagnetic compatibility – Conducted input RI suppression EN 55022, class B; FCC Part 15, level B
(EMC) Emission – Harmonic current emissions IEC/EN 61000-3-2, class D
Electromagnetic compatibility – Electrostatic discharge IEC/EN 61000-4-2 8kV / 15kV
(EMC) Immunity – Surge immunity IEC/EN 61000-4-5 2kV / 4kV
Environmental compliance – Reach www.tracopower.com/products/tol-reach.pdf
– RoHS RoHS directive 2002/95/EC
http://www.tracopower.com Page 3 of 12
All specifications valid at nominal input voltage, full load and +25°C after warm-up time unless otherwise stated.
General Specifications
Safety standards EN 60950-1, UL/cUL 1950 File e188913
Reliability, calculated MTBF (MIL-HDBK-217F, ground benign) – TOL 10 / TOL 15: > 650’000 h at +25°C
– TOL 30: > 500’000 h at +25°C
– TOL 50 / TOL 75: > 375’000 h at +25°C
– TOL 100 / TOL 150: > 350’000 h at +25°C
TOL 300: > 260’000 h at +25°C
Remote ON/OFF On: 5 VDC (input resistance 1 KOhm)
(available as option for models TOL30/50/75/100/150/300) Off: 0 VDC or open circuit
Remote sensing (only TOL300 models) – without sens line: previred connector included
– with sens line: use Molex housing/pin 67261-0400 /
67262 to connect sens line at P54
Vibration IEC 60068-2-6,
5-10 Hz with 10mm amplitude
2 gn, 60 sweeps of 10-55 Hz, each axis
Shock resistance IEC 60068-2-27, 20 gn each axis
Open Frame Power Supplies
TOL Series 10–300 Watt
OrderCode Description Pin no. Wire Color Cross-Section AWG
TOL-C31 Input cable for all models 1 black 0.75mm218
(excl. TOL 300) 3 white 0.75mm218
5 green 0.75mm218
TOL-C41 TOL 10/15 output cable 1–2 black 0.4 mm222
3–4 red 0.4 mm222
TOL-C42 TOL 30/50 output cable 1–2 black 0.75 mm218
3–4 red 0.75 mm218
TOL-C61 TOL 75 output cable 1–3 black 0.4 mm222
4–6 red 0.4 mm222
TOL-C62 TOL 150 output cable + 1–6 red 0.4 mm222
TOL-C71 TOL 150 output cable – 1–7 black 0.4 mm222
TOL-C81 TOL 100 output cable 1–4 black 0.4 mm222
5–8 red 0.4 mm222
Mating Connectors with prewired flying Leads (500mm Length)
Order Code For Models
TOL 10-MC TOL 10-xx
TOL 15-MC TOL 15-xx
TOL 30-MC TOL 30-xx
TOL 50-MC TOL 50-xx
TOL 75-MC TOL 75-xx
TOL 100-MC TOL 100-xx
TOL 150-MC TOL 150-xx
TOL 300-MC TOL 300-xx
Chassis / Cover Kit
For Connection JST ( housing / pin ) MOLEX ( housing / pin )
P1 – all models VHR-5N / SVH-21T-P1.1 51144-0500 / 50539
P51 – TOL 10/15 XHP-4 / SXH-001T-P0.6 67261-0400 / 67262
P51 – TOL 30/50 VHR-4N / SVH-21T-P1.1 51144-0400 / 50539
P51 – TOL 75/150 VHR-6N / SVH-21T-P1.1 51144-0600 / 50539
P51 – TOL 100 VHR-8N / SVH-21T-P1.1 51144-0800 / 50539
P52 – TOL 150 VHR-7N / SVH-21T-P1.1 51144-0700 / 50539
P52/53 remote on/off XHP-2 / SXH-001T-P0.6 67261-0200 / 67262
P54 – TOL 300 sens XHP-4 / SXH-001T-P0.6 67261-0400 / 67262
Mating Connectors (model information)
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One Power Supply - 3 Mounting Variations
Open Frame Power Supplies
TOL Series 10–300 Watt
TOL Standard open Frame Version
TOL Standard open Frame Version
TOL Standard open Frame Version
TOL Standard open Frame Version
http://www.tracopower.com Page 5 of 12
Outline Dimensions mm (inches)
Open Frame Power Supplies
TOL Series 10–300 Watt
Specifications can be changed any time without notice.
TOL 10 standard open frame version
50
(1.97)
43 ±0.5
(1.69 ±0.02)
(0.14)
3.5
(0.14)
98 ±0.5 (3.86 ±0.02)
105 (4.13)
3.5
1
3
5
(P1)
Voltage adjustment
4 x ø3.5
(FG)
1
4
(P51) +Vout
-Vout
18
(0.71)
3 max.
(0.12 max.)
30 ±0.5
28.5
13.5
57
(2.24)
(0.53)
(1.12)
(1.18 ±0.02)
ø3.5
4 x M3
thread 5
(0.2)
115 ±0.5 (4.53 ±0.02)
125 (4.92)
2 x M3
thread
ø3.5
16 11
32 (1.26)
3.5
(0.14)
(0.43)
(0.63)
(P1)
(P51)
3.5
(0.14)
N
L
TOL 10 with chassis / cover option
Weight 75 g (2.6 oz)
Weight 170 g (17.6 oz)
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Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 15 standard open frame version
Weight 95 g (3.4 oz)
Specifications can be changed any time without notice.
Weight 210 g (7.4 oz)
50
(1.97)
43
±0.5
(1.69
±0.02
)
(0.14)
3.5
(0.14)
L
N
4 x ø3.5
(FG)
1
3
5
(P1)
118
±0.5 (4.65
±0.02
)
125
(4.92)
Voltage adjustment
3.5
1
4
(P51) +Vout
-Vout
18
(0.71)
3 max.
(0.12 max.)
30
±0.5
28.5
13.5
57
(2.24)
(0.53)
(1.12)
(1.18
±0.02
)
ø3.5
4 x M3
thread
(P1)
5
(0.2)
135
±0.5 (5.31
±0.02
)
145
(5.71)
(P51)
2 x M3
thread
ø3.5
16 11
32
(1.26)
3.5
(0.14)
(0.43)
(0.63)
3.5
(0.14)
TOL 15 with chassis / cover option
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Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 30 standard open frame version
Specifications can be changed any time without notice.
55 (2.17)
45 ±0.5
(1.77 ±0.02)
(0.2)
5
(0.2)
N
4 x ø3.5
(FG)
5
3
1
(P1)
123 ±0.5 (4.84 ±0.02)
133 (5.24)
1
4
(P51) +Vout
-Vout
(P52)
on/o
ff
control connection (optional)
Voltage adjustment
1
2
23
(0.91)
3 max.
(0.12 max.)
33 ±0.5
(1.30 ±0.02)
7
(0.28)
40 ±0.5
23 20 ±0.5
13
65 (2.56)
(0.51)
(0.91)
(1.57 ±0.02)
2 x ø3.5
4 x M3
thread 150 ±0.5 (5.91 ±0.02)
163 (6.42)
2 x M3
thread
ø3.5
15 10
36 (1.42)
3.5
(0.14)
(0.39)
(0.59)
(P1) (P51)
(P52)
5
3.5
(0.14)
(0.79 ±0.02)
L
TOL 30 with chassis / cover option
Weight 200 g (7.1 oz)
Weight 280 g (9.9 oz)
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Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 50 standard open frame version
Specifications can be changed any time without notice.
55 (2.17)
545 ± 0.5
(1.77 ±0.02)
(0.2)
5185 ±0.5 (7.28 ± 0.02)
195 (7.68)
(0.2)
4 x ø 3.5
(FG)
on/off control connection (optional)
Voltage adjustment
(P53) 12
1
4
(P51)
+Vout
-Vout
23
(0.91)
3 max.
(0.12 max.)
33 ±0.5
(1.30 ±0.02)
8
(0.31)
40 ±0.5
23 20 ±0.5
13
(0.51)
(0.79 ±0.02)
(0.91)
(1.57 ±0.02)
5
3
1
(P1)
2 x M3
thread
ø3.5
15 10
36 (1.42)
3.5
(0.14)
(0.39)
(0.59)
210 ±0.5 (8.27 ±0.02)
225 (8.86)
(P1)
(P51)
2 x ø3.5
4 x M3
thread
65
(2.56)
3.5
(0.14)
N
L
TOL 50 with chassis / cover option
Weight 210 g (7.4 oz)
Weight 410 g (14.5 oz)
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55
(2.17)
545 ±0.5
(1.77 ±0.02)
(0.2)
5212 ±0.5 (8.35 ±0.02)
222 (8.74)
(0.2)
5
3
1
(P1)
4 x ø3.5
(FG) 1
6
(P51)
on/off control connection (optional)
Voltage adjustment
(P53) 12
+Vout
-Vout
29
(1.14)
3 max.
(0.12 max.)
40 ±0.5
23 20 ±0.5
13
65
(2.56)
(0.51)
(0.79 ±0.02)
(0.91)
(1.57 ±0.02)
4 x M4
thread
2 x ø4.5
235 ±0.5 (9.25 ±0.02)
9
(0.35)
252 (9.92)
33 ±0.5
(1.30 ±0.02)
(P1)
(P51)
2 x M4
thread
ø4.5
15 15
42 (1.65)
4.5
(0.18)
(0.59)
(0.59)
4.5
(0.18)
N
L
Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 75 standard open frame version
Weight 290 g (10.2 oz)
Weight 520 g (18.3 oz)
TOL 75 with chassis / cover option
Specifications can be changed any time without notice.
http://www.tracopower.com Page 10 of 12
45 ±0.5
24 25 ±0.5
14
72 (2.83)
(0.55)
(0.98
±0.02)
(0.94)
(1.77 ±0.02)
2 x ø4.5
4 x M4
thread 235 ±0.5 (9.25
±0.02)
9
(0.35)
252 (9.92)
2 x M4
thread
ø4.5
20 15
45 (2.00)
4.5
(0.18)
(0.59)
(0.79)
36 ±0.5
(1.42
±0.02)
(P51)
(P1)
4.5 4.5
(0.18)
4.5
4 x ø3.5
5
75
(2.95)
(FG)
565
(2.56
0.02)
5
3
1
(P1)
on/off control connection (optional)
Voltage adjustment
(P53) 12
(P52)
(P51)
1
212 0.5 (8.35 0.02)
222 (8.74)
37
(1.46)
(0.12 max.)
1
7
6
(0.2)
(0.2)
-Vout
+Vout
N
L
±0.5
±
±±
3 max.
Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 100 standard open frame version
Weight 380 g (13.4 oz)
Weight 680 g (24.0 oz)
TOL 100 with chassis / cover option
Specifications can be changed any time without notice.
http://www.tracopower.com Page 11 of 12
4 x ø3.5
5
75 (2.95)
(FG)
565 ±0.5
(2.56 ±0.02)
5
3
1
(P1)
on/off control connection (optional)
Voltage adjustment
(P53) 12
(P52)
(P51)
1
212 ±0.5 (8.35 ±0.02)
222 (8.74)
(1.46)
3 max.
(0.12 max.)
55 ±0.5
25 35 ±0.5
15
(3.35)
4 x M4
thread
2 x ø4.5
(P1)
1
7
6
(0.2)
(0.2)
(0.59)
(1.38 ±0.02)
(0.98)
(2.17 ±0.02)
(P51)
(P52)
43 ±0.5
(1.69 ±0.02)
2 x M4
ø4.5
20 15
51 (2.00)
4.5
(0.18)
(0.59)
(0.79)
-Vout
+Vout
N
235 ±
0
.5
(
9.25 0.5 (9.25 ±
0.02
0.02)
9
(0.35)
252 (9.92)
4.5
(0.18)
L
Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 150 standard open frame version
TOL 150 with chassis / cover option
Weight 500 g (17.5 oz)
Weight 830 g (29.5 oz)
Specifications can be changed without notice
Page 12 of 12
Specifications can be changed without notice! Make sure you are using the latest documentation, downloadable at www.tracopower.com
www.tracopower.com
Rev. December 13. 2013
+V
out-V
out
on/off control connection (optional)
Voltage adjustment
Remote sensing
(P53) 12
(P54)
14
-Vout ref.
-Vout sens +Vout ref.
+Vout sens
108 (4.25)
5
94 ±0.5
(3.70 ±0.02)
(0.2)
5
(0.2)
7
(0.28)
6 x ø3.5
245 ±0.5 (9.65 ±0.02)
255 (10.04)
101 ±0.5 (3.98 ±0.02)
22 ± 0.5
(0.87 ±0.02)
47 (1.85)
3 max.
(0.12 max.) 98 ±0.5 (3.86 ±0.02)
118
(4.65)
12
(0.47)
95 ±0.5 (3.74 ±0.02)
59 ±0.5 (2.32 ±0.02)
75 ±0.5 (2.95 ±0.02)
22
(0.87)
2x ø 4.5
28 17
61 (2.40)
4.5
(0.18)
(0.67)
(1.10)
4 x M4
thread
271 ±0.5
(
10.6
7
0.5 (10.67 ±0.020.02)
7
(0.28) 285 (11.22)
ø 4.5
2 x M4
thread
N
L
Open Frame Power Supplies
TOL Series 10–300 Watt
Outline Dimensions mm (inches)
TOL 300 standard open frame version
Weight
1000 g
(35 oz)
Weight
1400 g
(50 oz)
TOL 300 with chassis / cover option