___________________ Introduction Fundamental safety 1 ___________________ instructions SIMOTICS Drive Technology 1FW6 Built-in torque motors Configuration Manual 2 ___________________ Description of the motor 3 ___________________ Mechanical properties Motor components and 4 ___________________ options 5 ___________________ Configuration Technical data and 6 ___________________ characteristics 7 ___________________ Preparation for use 8 ___________________ Electrical connection Installation drawings/Dimension drawings 9 ___________ 10 ___________________ Coupled motors A ___________________ Appendix 07/2017 6SN1197-0AE00-0BP9 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Digital Factory Postfach 48 48 90026 NURNBERG GERMANY Document order number: 6SN1197-0AE00-0BP9 11/2017 Subject to change Copyright (c) Siemens AG 2007 - 2017. All rights reserved Introduction Standard version This documentation only describes the functionality of the standard version. The machine OEM documents any extensions or changes to the motor made by it. For reasons of clarity, this documentation cannot contain all of the detailed information on all of the product types. Moreover, this documentation cannot take into consideration every possible type of installation, operation, and maintenance. This documentation should be kept in a location where it can be easily accessed and made available to the personnel responsible. Target group This manual is aimed at planning, project, and design engineers as well as electricians, fitters, and service personnel. Benefits This configuration manual enables the target group to comply with the rules and guidelines that apply when torque motors are configured. It helps you select products and functions. Text features In addition to the notes that you must observe for your own personal safety as well as to avoid material damage, in this document you will find the following text features: Operating instructions Operating instructions with the specified sequence are designated using the following symbols: The arrow indicates the start of the operating instructions. The individual handling steps are numbered. 1. Execute the operating instructions in the specified sequence. The square indicates the end of the operating instruction. Operating instructions without a specified sequence are identified using a bullet point: Execute the operating instructions. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 3 Introduction Enumerations Enumerations are identified by a bullet point without any additional symbols. - Enumerations at the second level are hyphenated. Notes Notes are shown as follows: Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas. More information Information on the following topics is available at: Ordering documentation / overview of documentation Additional links to download documents Using documentation online (find and search in manuals / information) More information (https://support.industry.siemens.com/cs/de/en/view/108998034) If you have any questions regarding the technical documentation (e.g. suggestions, corrections), please send an e-mail to the following address E-mail (mailto:docu.motioncontrol@siemens.com). Internet address for products Products (http://www.siemens.com/motioncontrol) My support The following link provides information on how to create your own individual documentation based on Siemens content, and adapt it for your own machine documentation: My support (https://support.industry.siemens.com/My/de/en/documentation) Note If you want to use this function, you must first register. Later, you can log on with your login data. 1FW6 Built-in torque motors 4 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Introduction Training The following link provides information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: SITRAIN (http://siemens.com/sitrain) Technical Support Country-specific telephone numbers for technical support are provided on the Internet under Contact: Technical Support (https://support.industry.siemens.com) Usage phases and their documents/tools Table 1 Usage phases and the required documents/tools Usage phase Orientation Planning / configuring Deciding / ordering Transporting / storing Document / tool / measure * SINAMICS S Sales Documentation * Siemens Internet pages Motion Control * SIZER configuration tool * CAD-Creator selection and engineering tool for dimension drawings, 2D/3D CAD data, generating system documentation * DT Configurator to select and configure drive products * Configuration Manuals, Motors * Configuring notes from Catalogs NC 61 and NC 62 * SINAMICS S120 Configuration Manuals * SINAMICS S120 Safety Integrated Function Manual * SINAMICS S120 List Manual * Technical Support - Mechatronic support - Application support - Technical Application Center * Catalogs NC 61, NC 62, PM 21 * SIZER configuring tool (generating parts lists) * Operating instructions, motors 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 5 Introduction Usage phase Installation / mounting Commissioning / operating Maintenance / decommissioning / disposal Document / tool / measure * Operating instructions, motors * Installation instructions for the machine * SINAMICS S120 Manuals * Documentation for encoders * Examples of additional, possibly necessary documentation for the following system components: - Cooling system - Brake - Line filter - HFD reactor or Active Interface Module * Siemens commissioning training courses (SITRAIN courses) * Commissioning support provided by Siemens * Operating instructions, motors * Configuration Manual Motors * STARTER commissioning tool * SINAMICS S120 Getting Started * SINAMICS S120 Manuals * SINAMICS S120 Commissioning Manual * SINAMICS S120 List Manual * SINAMICS S120 Function Manuals * Documentation for encoders * Examples of additional, possibly necessary documentation for the following system components: * - Cooling system - Brake - Line filter - HFD reactor or Active Interface Module Operating instructions, motors Websites of third parties This publication contains hyperlinks to websites of third parties. Siemens does not take any responsibility for the contents of these websites or adopt any of these websites or their contents as their own, because Siemens does not control the information on these websites and is also not responsible for the contents and information provided there. Use of these websites is at the risk of the person doing so. 1FW6 Built-in torque motors 6 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Introduction Information regarding third-party products Note Recommendation relating to third-party products This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 7 Introduction 1FW6 Built-in torque motors 8 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Table of contents Introduction ............................................................................................................................................. 3 1 2 3 Fundamental safety instructions ............................................................................................................ 13 1.1 General safety instructions .....................................................................................................13 1.2 Equipment damage due to electric fields or electrostatic discharge ......................................19 1.3 Industrial security ....................................................................................................................20 1.4 Residual risks of power drive systems....................................................................................21 Description of the motor ........................................................................................................................ 23 2.1 2.1.1 2.1.2 Highlights and benefits............................................................................................................24 Overview .................................................................................................................................24 Benefits ...................................................................................................................................25 2.2 Use for the intended purpose .................................................................................................26 2.3 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.6.1 2.3.6.2 2.3.6.3 Technical features and ambient conditions ............................................................................28 Directives and standards ........................................................................................................28 Danger from strong magnetic fields ........................................................................................29 Technical features ...................................................................................................................34 Defining the direction of rotation .............................................................................................36 Environmental conditions for stationary use ...........................................................................36 Scope of delivery ....................................................................................................................38 Built-in torque motor with a cooling jacket ..............................................................................38 Built-in torque motor with integrated cooling ..........................................................................38 Supplied pictograms ...............................................................................................................38 2.4 Derating factors .......................................................................................................................39 2.5 2.5.1 2.5.1.1 2.5.1.2 2.5.1.3 2.5.1.4 2.5.1.5 2.5.2 Selection and ordering data ....................................................................................................40 Order designation ...................................................................................................................40 Standard 1FW6 built-in torque motor......................................................................................41 Stator as individual component ...............................................................................................42 Rotor as individual component ...............................................................................................43 Ordering notes ........................................................................................................................43 Ordering examples ..................................................................................................................44 Selection and ordering data 1FW6 .........................................................................................44 2.6 Rating plate data .....................................................................................................................52 Mechanical properties ........................................................................................................................... 53 3.1 3.1.1 3.1.2 Cooling ....................................................................................................................................53 Cooling circuits ........................................................................................................................54 Coolant ....................................................................................................................................58 3.2 Degree of protection ...............................................................................................................60 3.3 Vibration response ..................................................................................................................60 3.4 Noise emission ........................................................................................................................61 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 9 Table of contents 3.5 3.5.1 3.5.2 3.5.3 3.5.4 4 5 Service and inspection intervals ............................................................................................ 61 Safety instructions for maintenance ....................................................................................... 61 Maintenance work .................................................................................................................. 67 Checking the insulation resistance ........................................................................................ 68 The inspection and change intervals for the coolant ............................................................. 69 Motor components and options ............................................................................................................. 71 4.1 4.1.1 4.1.1.1 4.1.1.2 4.1.1.3 4.1.2 4.1.2.1 4.1.2.2 4.1.3 4.1.4 4.1.5 Motor components ................................................................................................................. 71 Overview of the motor construction ....................................................................................... 71 Motors with a cooling jacket ................................................................................................... 71 Motors with integrated cooling ............................................................................................... 72 Cooling method ...................................................................................................................... 74 Temperature monitoring and thermal motor protection ......................................................... 74 Temperature monitoring circuits Temp-S and Temp-F .......................................................... 74 Technical features of temperature sensors ........................................................................... 78 Encoders ................................................................................................................................ 82 Bearings ................................................................................................................................. 87 Braking concepts.................................................................................................................... 88 4.2 4.2.1 4.2.2 4.2.3 Options ................................................................................................................................... 91 Round sealing ring (O ring) .................................................................................................... 91 Cooling connection adapter ................................................................................................... 91 Plug connector ....................................................................................................................... 92 Configuration ........................................................................................................................................ 93 5.1 5.1.1 5.1.2 Configuring software .............................................................................................................. 93 SIZER configuration tool ........................................................................................................ 93 STARTER drive/commissioning software .............................................................................. 94 5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8 5.2.9 5.2.10 5.2.11 Configuring workflow .............................................................................................................. 94 General mechanical conditions .............................................................................................. 96 Type of load cycle .................................................................................................................. 97 Torque-time diagram ............................................................................................................ 100 Selecting motors .................................................................................................................. 103 Uneven current load ............................................................................................................. 103 Motor torque-speed diagram................................................................................................ 104 Torque-speed requirements................................................................................................. 106 Checking the moments of inertia ......................................................................................... 107 Selecting the drive system components for the power connection...................................... 108 Calculation of the required infeed ........................................................................................ 109 Voltage Protection Module ................................................................................................... 109 5.3 Examples ............................................................................................................................. 110 5.4 5.4.1 5.4.2 5.4.3 5.4.4 5.4.5 5.4.6 Installation ............................................................................................................................ 115 Safety instructions for mounting........................................................................................... 115 Forces that occur between the stator and rotor ................................................................... 119 Installation device................................................................................................................. 121 Specifications relating to the mounting side ........................................................................ 125 Specifications for mounting torque motors .......................................................................... 126 Procedure when installing the motor ................................................................................... 128 1FW6 Built-in torque motors 10 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Table of contents 5.4.7 5.4.7.1 5.4.7.2 5.4.7.3 5.4.7.4 5.4.8 5.4.9 6 7 8 Cooler connection .................................................................................................................130 Cooler connection for motors with a cooling jacket ..............................................................130 Cooler connection for motors with integrated cooling...........................................................132 Hoses for the cooling system ................................................................................................142 Cooling connection adapter ..................................................................................................142 Checking the work performed ...............................................................................................145 Installation examples ............................................................................................................146 Technical data and characteristics ...................................................................................................... 155 6.1 Explanations of the formula abbreviations ............................................................................155 6.2 6.2.1 6.2.2 6.2.3 6.2.4 6.2.5 6.2.6 6.2.7 6.2.8 6.2.9 Data sheets and diagrams ....................................................................................................163 1FW6050-xxxxx-xxxx ............................................................................................................164 1FW6060-xxxxx-xxxx ............................................................................................................191 1FW6090-xxxxx-xxxx ............................................................................................................220 1FW6130-xxxxx-xxxx ............................................................................................................244 1FW6150-xxxxx-xxxx ............................................................................................................268 1FW6160-xxxxx-xxxx ............................................................................................................292 1FW6190-xxxxx-xxxx ............................................................................................................341 1FW6230-xxxxx-xxxx ............................................................................................................390 1FW6290-xxxxx-xxxx ............................................................................................................438 Preparation for use ............................................................................................................................. 465 7.1 7.1.1 7.1.2 7.1.3 Transporting ..........................................................................................................................467 Ambient conditions for transportation ...................................................................................467 Packaging specifications for transport by air ........................................................................468 Lifting rotors ..........................................................................................................................468 7.2 7.2.1 7.2.2 Storage .................................................................................................................................469 Ambient conditions for long-term storage .............................................................................469 Storage in rooms and protection against humidity ...............................................................470 Electrical connection ........................................................................................................................... 471 8.1 Permissible line system types ...............................................................................................473 8.2 Motor circuit diagram ............................................................................................................474 8.3 8.3.1 8.3.2 8.3.3 8.3.4 8.3.5 8.3.6 8.3.7 8.3.8 8.3.9 8.3.10 8.3.11 System integration ................................................................................................................475 Drive system .........................................................................................................................475 Sensor Module SME12x .......................................................................................................478 TM120 Terminal Module .......................................................................................................479 SMC20 Sensor Module .........................................................................................................479 Electrical connection components ........................................................................................480 Data for the power cable at the stator...................................................................................506 PIN assignments for plug connectors ...................................................................................510 Power connection .................................................................................................................512 Signal connection..................................................................................................................512 Shielding, grounding, and equipotential bonding ..................................................................515 Requirements for the motor supply cables ...........................................................................516 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 11 Table of contents 9 10 A Installation drawings/Dimension drawings ............................................................................................519 9.1 Installation situation for motors with a cooling jacket ........................................................... 519 9.2 Information on the installation drawings .............................................................................. 519 9.3 Installation drawing/dimension drawing 1FW6050-xxB ....................................................... 522 9.4 Installation drawing/dimension drawing 1FW6060-xxB ....................................................... 526 9.5 Installation drawing/dimension drawing 1FW6090-xxB ....................................................... 530 9.6 Installation drawing/dimension drawing 1FW6130-xxB ....................................................... 531 9.7 Installation drawing/dimension drawing 1FW6150-xxB ....................................................... 532 9.8 Installation drawing/dimension drawing 1FW6160-xxB ....................................................... 534 9.9 Installation drawing/dimension drawing 1FW6190-xxB ....................................................... 535 9.10 Installation drawing/dimension drawing 1FW6230-xxB ....................................................... 536 9.11 Installation drawing/dimension drawing 1FW6290-xxB ....................................................... 537 Coupled motors ...................................................................................................................................539 10.1 Operating motors connected to an axis in parallel............................................................... 539 10.2 Master and stoker ................................................................................................................ 540 10.3 Machine design and adjustment of the phase angle ........................................................... 541 10.4 Connection examples for parallel operation ........................................................................ 543 10.5 Janus arrangement for 1FW505 and 1FW606 .................................................................... 547 Appendix .............................................................................................................................................549 A.1 A.1.1 A.1.2 A.1.3 A.1.4 Recommended manufacturers............................................................................................. 549 Supply sources for connection components and accessories for heat-exchanger units ..... 549 Supply sources for cooling systems .................................................................................... 550 Supply sources for anti-corrosion agents ............................................................................ 550 Supply sources for braking elements ................................................................................... 550 A.2 List of abbreviations ............................................................................................................. 551 A.3 A.3.1 A.3.2 A.3.2.1 A.3.2.2 A.3.2.3 Environmental compatibility ................................................................................................. 552 Environmental compatibility during production .................................................................... 552 Disposal ............................................................................................................................... 552 Guidelines for disposal ......................................................................................................... 552 Disposing of 1FW6 rotors .................................................................................................... 553 Disposal of packaging .......................................................................................................... 553 Index ...................................................................................................................................................555 1FW6 Built-in torque motors 12 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Fundamental safety instructions 1.1 1 General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. * Only work on electrical devices when you are qualified for this job. * Always observe the country-specific safety rules. Generally, the following six steps apply when establishing safety: 1. Prepare for disconnection. Notify all those who will be affected by the procedure. 2. Isolate the drive system from the power supply and take measures to prevent it being switched back on again. 3. Wait until the discharge time specified on the warning labels has elapsed. 4. Check that there is no voltage between any of the power connections, and between any of the power connections and the protective conductor connection. 5. Check whether the existing auxiliary supply circuits are de-energized. 6. Ensure that the motors cannot move. 7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or water. Switch the energy sources to a safe state. 8. Check that the correct drive system is completely locked. After you have completed the work, restore the operational readiness in the inverse sequence. WARNING Electric shock due to connection to an unsuitable power supply When equipment is connected to an unsuitable power supply, exposed components may carry a hazardous voltage that might result in serious injury or death. * Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages for all connections and terminals of the electronics modules. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 13 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to damaged motors or devices Improper handling of motors or devices can damage them. Hazardous voltages can be present at the enclosure or at exposed components on damaged motors or devices. * Ensure compliance with the limit values specified in the technical data during transport, storage and operation. * Do not use any damaged motors or devices. WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected cable shields. * As a minimum, connect cable shields and the conductors of power cables that are not used (e.g. brake cores) at one end at the grounded housing potential. WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury. * Ground the device in compliance with the applicable regulations. WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death. * Only open plug connections when the equipment is in a voltage-free state, unless it has been explicitly stated that they can be opened in operation. 1FW6 Built-in torque motors 14 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Fundamental safety instructions 1.1 General safety instructions NOTICE Property damage due to loose power connections Insufficient tightening torques or vibration can result in loose power connections. This can result in damage due to fire, device defects or malfunctions. * Tighten all power connections to the prescribed torque. * Check all power connections at regular intervals, particularly after equipment has been transported. WARNING Unexpected movement of machines caused by radio devices or mobile phones When radio devices or mobile phones with a transmission power > 1 W are used in the immediate vicinity of components, they may cause the equipment to malfunction. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage. * If you come closer than around 2 m to such components, switch off any radios or mobile phones. * Use the "SIEMENS Industry Online Support App" only on equipment that has already been switched off. WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible. Unrecognized dangers may cause accidents resulting in serious injury or death. * Check that the warning labels are complete based on the documentation. * Attach any missing warning labels to the components, where necessary in the national language. * Replace illegible warning labels. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 15 Fundamental safety instructions 1.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. * Observe the information in the appropriate product documentation before commissioning. * Carry out a safety inspection for functions relevant to safety on the entire system, including all safety-related components. * Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing. * Perform a function test. * Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly. Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions, you must observe the safety notices in the Safety Integrated manuals. WARNING Failure of pacemakers or implant malfunctions due to electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment, such as transformers, converters, or motors. People with pacemakers or implants are at particular risk in the immediate vicinity of this equipment. * If you have a heart pacemaker or implant, maintain the minimum distance specified in chapter "Correct usage" from such motors. 1FW6 Built-in torque motors 16 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Fundamental safety instructions 1.1 General safety instructions WARNING Failure of pacemakers or implant malfunctions due to permanent magnetic fields Even when switched off, electric motors with permanent magnets represent a potential risk for persons with heart pacemakers or implants if they are close to converters/motors. * If you have a heart pacemaker or implant, maintain the minimum distance specified in chapter "Correct usage". * When transporting or storing permanent-magnet motors always use the original packing materials with the warning labels attached. * Clearly mark the storage locations with the appropriate warning labels. * IATA regulations must be observed when transported by air. WARNING Injury caused by moving or ejected parts Contact with moving motor parts or drive output elements and the ejection of loose motor parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death. * Remove any loose parts or secure them so that they cannot be flung out. * Do not touch any moving parts. * Safeguard all moving parts using the appropriate safety guards. WARNING Fire due to inadequate cooling Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a result of smoke and fire. This can also result in increased failures and reduced service lives of motors. * Comply with the specified cooling requirements for the motor. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 17 Fundamental safety instructions 1.1 General safety instructions WARNING Fire due to incorrect operation of the motor When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire and smoke. This can result in severe injury or death. Further, excessively high temperatures destroy motor components and result in increased failures as well as shorter service lives of motors. * Operate the motor according to the relevant specifications. * Only operate the motors in conjunction with effective temperature monitoring. * Immediately switch off the motor if excessively high temperatures occur. CAUTION Burn injuries caused by hot surfaces In operation, the motor can reach high temperatures, which can cause burns if touched. * Mount the motor so that it is not accessible in operation. Measures when maintenance is required: * Allow the motor to cool down before starting any work. * Use the appropriate personnel protection equipment, e.g. gloves. 1FW6 Built-in torque motors 18 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge 1.2 Equipment damage due to electric fields or electrostatic discharge Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices. * Only pack, store, transport and send electronic components, modules or devices in their original packaging or in other suitable materials, e.g conductive foam rubber of aluminum foil. * Only touch components, modules and devices when you are grounded by one of the following methods: - Wearing an ESD wrist strap - Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring * Only place electronic components, modules or devices on conductive surfaces (table with ESD surface, conductive ESD foam, ESD packaging, ESD transport container). 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 19 Fundamental safety instructions 1.3 Industrial security 1.3 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial security concept. Siemens products and solutions only represent one component of such a concept. The customer is responsible for preventing unauthorized access to its plants, systems, machines and networks. Systems, machines and components should only be connected to the enterprise network or the internet if and to the extent necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place. Additionally, Siemens' guidance on appropriate security measures should be taken into account. For more information about industrial security, please visit: Industrial security (http://www.siemens.com/industrialsecurity). Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions. Use of product versions that are no longer supported, and failure to apply latest updates may increase customer's exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at: Industrial security (http://www.siemens.com/industrialsecurity). WARNING Unsafe operating states resulting from software manipulation Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe operating states in your system that may lead to death, serious injury, and property damage. * Keep the software up to date. * Incorporate the automation and drive components into a holistic, state-of-the-art industrial security concept for the installation or machine. * Make sure that you include all installed products into the holistic industrial security concept. * Protect files stored on exchangeable storage media from malicious software by with suitable protection measures, e.g. virus scanners. 1FW6 Built-in torque motors 20 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Fundamental safety instructions 1.4 Residual risks of power drive systems 1.4 Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1. Unintentional movements of driven machine or system components during commissioning, operation, maintenance, and repairs caused by, for example, - Hardware and/or software errors in the sensors, control system, actuators, and cables and connections - Response times of the control system and of the drive - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - Parameterization, programming, cabling, and installation errors - Use of wireless devices/mobile phones in the immediate vicinity of electronic components - External influences/damage - X-ray, ionizing radiation and cosmic radiation 2. Unusually high temperatures, including open flames, as well as emissions of light, noise, particles, gases, etc., can occur inside and outside the components under fault conditions caused by, for example: - Component failure - Software errors - Operation and/or environmental conditions outside the specification - External influences/damage 3. Hazardous shock voltages caused by, for example: - Component failure - Influence during electrostatic charging - Induction of voltages in moving motors - Operation and/or environmental conditions outside the specification - Condensation/conductive contamination - External influences/damage 4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too close 5. Release of environmental pollutants or emissions as a result of improper operation of the system and/or failure to dispose of components safely and correctly 6. Influence of network-connected communication systems, e.g. ripple-control transmitters or data communication via the network 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 21 Fundamental safety instructions 1.4 Residual risks of power drive systems For more information about the residual risks of the drive system components, see the relevant sections in the technical user documentation. 1FW6 Built-in torque motors 22 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2 1FW6 built-in torque motor Figure 2-1 1FW6 built-in torque motors with cooling jacket (left) and with integrated cooling (right) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 23 Description of the motor 2.1 Highlights and benefits 2.1 Highlights and benefits 2.1.1 Overview Built-in SIMOTICS T-1FW6 torque motors are designed as built-in motors for use in lowspeed direct drives with a high torque output. These built-in torque motors are liquid-cooled, permanent-magnet-excited, high-pole-number three-phase synchronous motors with hollow-shaft rotors. The motors are delivered as components that are subsequently built-in. When delivered, the stator and rotor are kept together using transport locks and the rotor is protected using a spacer film. For a complete drive unit, bearings and rotary encoder are required. The product range includes 9 frame sizes (or external diameters), each with at least 4 different axis lengths. Most of the motors are available for at least two different speed ranges. Most of the stators and rotors are equipped with flanges at both ends with centering surfaces and tapped holes, which allow them to be integrated into a machine. The motors are designed for the SINAMICS S120 drive system. You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats. Accuracy The accuracy of a direct drive with torque motor is governed by the: Mechanical design of the machine Control technology used Resolution and measuring accuracy of the encoder Mechanical system The potential machining accuracy of a drive system with torque motor is influenced by the: Mechanical rigidity and noise immunity of the drive system Running smoothness The running smoothness in the axial and radial direction depends on the bearing version and its accuracy. The requirements here can be fulfilled by means of a suitable axes design. 1FW6 Built-in torque motors 24 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.1 Highlights and benefits Control quality The control quality of a direct drive with torque motor is governed by the: Rigidity of the drive system (dynamic quality of the machine construction, bearing, encoder mounting) The precision when mounting and adjusting the encoder system Quantification of the angular signal and speed signal (the number of encoder lines and their multiplication in the encoder evaluation of the converter for each axes rotation and the measuring accuracy of the encoder are crucial here). Sampling time of the current, speed, and position controller. In addition to selecting a suitable motor, encoder and controller, the precision and control quality of the machine axis is essentially determined by the integration into the overall mechanical system. As a consequence, a general recommendation for integrating the motor cannot be given for all axis concepts. To ensure that the motor and the encoder are optimally integrated into the mechanical structure, Siemens offers its Mechatronic Support service, see Catalog. For additional information, please contact your Siemens contact person, also refer to the Internet link in the Introduction under "Technical Support". 2.1.2 Benefits Features of the motors: Extremely high power density High torque with a compact design and low unit volume Wide range of types High overload capability (factor 1.4 to 2.2) The maximum motor current is adapted to the Motor Modules of the SINAMICS S120 drive system Low moment of inertia High degree of availability as there are no gearbox components in the mechanical drive transmission line which are subject to wear Water cooling to increase the rated power Directly flanged to the machine Cable outlet, axial, radial towards the outside or tangential for most frame sizes As a result of water cooling, they fulfill high requirements regarding the thermal behavior within the machine assembly. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 25 Description of the motor 2.2 Use for the intended purpose 2.2 Use for the intended purpose WARNING Risk of death and material damage as a result of incorrect use There is a risk of death, serious injury and/or material damage when direct drives or their components are used for a purpose for which they were not intended. * Only use the motors for industrial or commercial plants and systems. * If, in an exceptional case, the motors are not used in industrial or commercial plants and systems, then ensure that increased requirements (e.g. regarding touch protection) are complied with. * Do not install the motors in hazardous zones if the motors have not been expressly and explicitly designed and authorized for this purpose. Carefully observe any special additional notes provided. * Only use direct drives and their components for applications that Siemens has explicitly specified. * Protect the motors against dirt and contact with aggressive substances. * Ensure that the installation conditions comply with the rating plate specifications and the condition specifications contained in this documentation. Where relevant, take into account deviations regarding approvals or country-specific regulations. * Contact your local Siemens office if you have any questions relating to correct use. * If you wish to use special versions and design versions whose technical details vary from the motors described in this document, then you must contact your local Siemens office. WARNING Danger to life for wearers of active implants due to magnetic and electrical fields Electric motors pose a danger to people with active medical implants, e.g. cardiac stimulators, who come close to the motors. * If you are affected, stay a minimum distance of 300 mm from the motors (tripping threshold for static magnetic fields of 0.5 mT according to the Directive 2013/35/EU). 1FW6 Built-in torque motors 26 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.2 Use for the intended purpose In conjunction with the SINAMICS S120 drive system, the built-in torque motors can be used as a direct drive for the following machine applications, for example: Rotary axes Rotary tables, rotary indexing machines, sub-machine assemblies Turret indexing and drum indexing for single-spindle and multi-spindle machines Dynamic tool magazines Rotating spindles Roller and cylinder drives Infeed and handling axes You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats. WARNING Personal injury and material damage by noncompliance with directive 2006/42/EC There is a risk of death, serious injury and/or material damage if Directive 2006/42/EC is not carefully observed. * The products included in the scope of delivery are exclusively designed for installation in a machine. Commissioning is prohibited until it has been fully established that the end product conforms with Directive 2006/42/EC. * Please take into account all safety instructions and provide these to end users. Please take note of national and international license terms when operating direct motors so that no patent rights are violated. Note Note that when 1FW6 direct motors (torque motors) are used in fork heads for machine tools or robots, a license for US patent US5584621 and the associated international patent protection may be required. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 27 Description of the motor 2.3 Technical features and ambient conditions 2.3 Technical features and ambient conditions 2.3.1 Directives and standards Standards that are complied with SIMOTICS S, SIMOTICS M, SIMOTICS L, SIMOTICS T, SIMOTICS A motors - subsequently called the "SIMOTICS motor series " - comply with the following standards: EN 60034-1 - Rotating electrical machines - Dimensioning and operating behavior EN 60204-1 - Safety of machinery - Electrical equipment of machines; general requirements Where applicable, the SIMOTICS motor series are in conformance with the following parts of IEC / EN 60034: Feature Standard Degree of protection IEC / EN 60034-5 Cooling IEC / EN 60034-6 1) Type of construction IEC / EN 60034-7 Connection designations IEC / EN 60034-8 Noise levels IEC / EN 60034-9 1) Temperature monitoring Vibration severity levels 1) IEC / EN 60034-11 1) IEC / EN 60034-14 Standard component, e.g. cannot be applied to built-in motors Relevant directives The following directives are relevant for SIMOTICS motors. European Low-Voltage Directive SIMOTICS motors comply with the Low-Voltage Directive 2014/35/EU. European Machinery Directive SIMOTICS motors do not fall within the area of validity covered by the Machinery Directive. However, the use of the products in a typical machine application has been fully assessed for compliance with the main regulations in this directive concerning health and safety. 1FW6 Built-in torque motors 28 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.3 Technical features and ambient conditions European EMC Directive SIMOTICS motors do not fall within the area of validity covered by the EMC Directive. The products are not considered as devices in the sense of the directive. Installed and operated with a converter, the motor - together with the Power Drive System - must comply with the requirements laid down in the applicable EMC Directive. Eurasian conformity SIMOTICS motors comply with the requirements of the customs union Russia/Belarus/ Kazakhstan (EAC). China Compulsory Certification SIMOTICS motors do not fall within the area of validity covered by the China Compulsory Certification (CCC). CCC product certification (https://support.industry.siemens.com/cs/products?search=CCC&dtp=Certificate&mfn=ps&o =DefaultRankingDesc&pnid=13347&lc) Underwriters Laboratories SIMOTICS motors are generally in compliance with UL and cUL as components of motor applications, and are appropriately listed. Specifically developed motors and functions are the exceptions in this case. Here, it is important that you carefully observe the contents of the quotation and that there is a cUL mark on the rating plate! Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for SIMOTICS motors can be downloaded from the Internet at the following link: Certificates for SIMOTICS motors (https://support.industry.siemens.com/cs/ww/de/ps/13347/cert) European RoHS directive The SIMOTICS motor series complies with Directive 2011/65/EU to restrict the use of certain hazardous materials. 2.3.2 Danger from strong magnetic fields Occurrence of magnetic fields Motor components with permanent magnets generate very strong magnetic fields. In the nocurrent condition, the magnetic field strength of the motors comes exclusively from the magnetic fields of components equipped with permanent magnets. Additional electromagnetic fields occur in operation. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 29 Description of the motor 2.3 Technical features and ambient conditions Components with permanent magnets The rotors of the 1FW6 built-in torque motors described in this manual contain permanent magnets. Figure 2-2 Schematic representation of the static magnetic field of a rotor, as a function of distance Risk to persons as a result of strong magnetic fields WARNING Risk of death as a result of permanent magnet fields The permanent magnets in the motors represents a danger for people with active medical implants, who come close to the motors. This is also the case when the motor is switched off. Examples of active medical implants include: Heart pacemakers, insulin pumps. * If you are affected, stay a minimum distance of 300 mm from the permanent magnets (tripping threshold for static magnetic fields of 0.5 mT according to the Directive 2013/35/EU). With regard to the effect of strong magnetic fields on people, in Germany the DGUV regulation 103-013 "Electromagnetic fields" of the German Social Accident Insurance must be complied with! This regulation lists all of the requirements that must be observed at workplaces. In other countries, the relevant applicable national and local regulations and requirements must be taken into account. 1FW6 Built-in torque motors 30 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.3 Technical features and ambient conditions For magnetic fields, you must carefully comply with the requirements laid down in the DGUV regulation 103-013 of the German Social Accident Insurance. CAUTION Safety distance to the rotor The rotor magnetic fields are permanent. If you come into direct bodily contact with the rotors, a static magnetic flux density of 2 T is not exceeded. * Carefully comply with the DGUV regulation 103-013, Paragraph 14 "Systems with high static magnetic fields". WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. If you use defective cable ports, you could suffer an electric shock. * Do not touch the cable ports. * Correctly connect the stator power connections, or insulate them properly. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 31 Description of the motor 2.3 Technical features and ambient conditions WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU). Rotors and materials that can be magnetized can suddenly slam together unintentionally. Two rotors can also unintentionally slam together. There is a significant risk of crushing when you are close to a rotor. Close to the motor, the magnetic forces of attraction can be up to several kN. - Example: Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a body part. * Do not underestimate the strength of the attractive forces, and work very carefully. * Wear safety gloves. * The work should be done by at least two people. * Do not unpack the rotor until immediately before assembly. * Never unpack several rotors at once. * Never place the rotors directly next to one another without providing adequate protection. * Never carry any objects made of magnetizable materials (for example watches, steel or iron tools) and/or permanent magnets close to the rotor! If tools that can be magnetized are still required, then hold any tool firmly using both hands. Slowly bring the tool to the rotor. * Immediately install the rotor after it has been unpacked. * Use a special installation device when centering and assembling the stator and rotor as individual components. Maintain the special procedure. * Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.) trapped between two components: - A hammer (about 3 kg) made of solid, non-magnetizable material - Two pointed wedges (wedge angle approx. 10 - 15, minimum height 50 mm) made of solid, non-magnetizable material (e.g. hard wood) 1FW6 Built-in torque motors 32 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.3 Technical features and ambient conditions First aid in the case of accidents involving permanent magnets Stay calm. Press the emergency stop switch and, where necessary, switch off the main switch if the machine is live. Administer FIRST AID. Call for further help if required. To free jammed body parts (e.g., hands, fingers, feet), pull apart components that are clamped together. - To do this, use a hammer to drive a wedge into the separating rift - Release the jammed body parts. If necessary, call for an EMERGENCY DOCTOR. Material damage caused by strong magnetic fields NOTICE Data loss caused by strong magnetic fields If you are close to the rotor (< 100 mm) any magnetic or electronic data medium as well as electronic devices that you are carrying can be destroyed. For example, credit cards, USB sticks, floppy disks and watches are at risk. * Do not carry any magnetic/electronic data media and no electronic devices when you are close to a rotor! 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 33 Description of the motor 2.3 Technical features and ambient conditions 2.3.3 Technical features Note The values specified in the following table only apply in conjunction with the system prerequisites described in "System integration". Table 2- 1 Standard version of the 1FW6 built-in torque motor Technical feature Version Motor type Synchronous motor with permanent magnet rotor, with a high number of poles (no. of rotor poles: 22 to 98) Design Individual components: stator, rotor Degree of protection according to EN 60034-5 Motor: IP23 Cooling method The final degree of protection (minimum degree of protection: IP54) of the built-in motor must be realized by the machine manufacturer. Water cooling * Jacket cooling: size 1FW609, 1FW613, 1FW615 * Integrated cooling (1 cooling circuit): sizes 1FW605 and 1FW606 * Integrated cooling (2 cooling circuits): sizes 1FW616, 1FW619, 1FW623, 1FW629 Pressure in the cooling circuit Max. 10 bar (static) Cooler connection Motors with a cooling jacket: Must be connected by customer Motors with integrated cooling: Connection with/without cooling connection adapter, see Chapter "Cooler connection (Page 130)" Thermal motor protection 1FW605 to 1FW629: 1x PTC for thermistor triplet with response threshold +130 C (according to DIN 44081/44082) 1FW609 to 1FW629 in conjunction with KTY 84: in addition 1 x PTC triplet with response threshold +150 C (according to DIN 44081/44082) Evaluation via Sensor Modules: SME120/SME125/TM120 (see SINAMICS S120 Manual) Temperature monitoring 1FW6xxx-xxxxx-xxx1 and 1FW6xxx-xxxxx-xxx2: with 1 x KTY 84 (acc. to EN 60034-11) 1FW6xxx-xxxxx-xxx3: with 1 x Pt1000 (acc. to EN 60751) Evaluation via Sensor Modules: SME120/SME125/TM120 (see SINAMICS S120 Manual) 2nd rating plate Enclosed separately 1FW6 Built-in torque motors 34 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.3 Technical features and ambient conditions Technical feature Version Insulating material class of stator winding according to EN 60034-1 Temperature class 155 (F) Impulse withstand voltage insulation class according to EN 60034-18-41 (IEC 60034-18-41) IVIC: C Magnet material Rare earth material Connection, electrical Cable outlet: axial radial outward (not for 1FW605 and 1FW606) tangential (not in the case of motors with individual conductors) Connection type: Permanently connected power and signal cables with open core ends Length: 2 m Permanently connected power cables with single cores and signal cables with open core ends Length: 1 m Permanently connected power and signal cables pre-assembled with connectors (not in the case of motors with single cores) Length: 0.5 m Motor feeder cables For the specifications of the motor feeder cables, see Chapter "Requirements for the motor supply cables (Page 516)" Torque ripple 1.5% M0 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 35 Description of the motor 2.3 Technical features and ambient conditions 2.3.4 Defining the direction of rotation Direction of rotation If the built-in torque motor is connected with a phase sequence U-V-W, and is fed from a three-phase system with a clockwise phase sequence, then the rotor rotates clockwise. You can identify the direction of rotation by viewing the DE of the built-in torque motor. The cable outlet of the built-in torque motor is on the opposite side - the NDE. Figure 2-3 2.3.5 Line of sight for determining the direction of rotation Environmental conditions for stationary use You can classify the ambient conditions for stationary use at weatherprotected locations according to the standard DIN IEC 60721-3-3. The environmental effects and their limit values are defined in various classes in this standard. With the exception of "Low air temperature" and "Low air pressure" ambient parameters, you can assign the motors to climatic class 3K3. 1FW6 Built-in torque motors 36 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.3 Technical features and ambient conditions Table 2- 2 Ambient conditions are based on climate class 3K3 Ambient parameter Unit Value a) Low air temperature C -5 b) High air temperature C + 40 c) Low relative humidity % 5 d) High relative humidity % 85 e) Low absolute humidity g/m3 1 f) High absolute humidity g/m3 25 g) Rate of temperature change1) C/min 0.5 h) Low air pressure4) kPa 78.4 i) High air pressure2) kPa 106 j) Solar radiation (insolation) W/m2 700 k) Thermal radiation - - l) Air movement3) m/s 1.0 m) Condensation - Not permissible n) Wind-driven precipitation (rain, snow, hail, etc.) - - o) Water (other than rain) - See degree of protection p) Formation of ice - - 1) Averaged over a period of 5 min 2) Conditions in mines are not considered. 3) A cooling system based on natural convection can be disturbed by unforeseen air movements. 4) The limit value of 78.4 KPa covers altitudes up to 2000 m. Additional ambient conditions applicable for the motors for stationary use at weatherprotected locations according to standard DIN IEC 60721-3-3 include. Mechanically active ambient conditions Class 3S1 Mechanical ambient conditions Class 3M3 Note Installation instructions SIMOTICS S motors are not suitable for operation * In salt-laden or aggressive atmospheres * Outdoors You can find additional data on the environmental conditions, such as ambient temperatures or conditions for transport and storage of the motors, in the relevant chapters of this documentation. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 37 Description of the motor 2.3 Technical features and ambient conditions 2.3.6 Scope of delivery 2.3.6.1 Built-in torque motor with a cooling jacket The rotor is secured in the stator by means of transport locks and is protected using a spacer film Stator with a cooling jacket; one cable for the power connection and one cable for the signal connection with connector or open core ends Transportation locks with spacers and screws O-rings (quantity: 2) Rating plate (attached); additional loose rating plate Safety instructions 2.3.6.2 Built-in torque motor with integrated cooling The rotor is secured in the stator by means of transport locks and is protected using a spacer film Stator with ready-to-connect cooling system; one cable for the power connection and one cable for the signal connection with connector or open conductor ends Transportation locks with spacers and screws Rating plate (attached); additional loose rating plate Safety instructions 2.3.6.3 Supplied pictograms To warn of hazards, the following durable adhesive stickers are supplied: Table 2- 3 Warning signs provided according to BGV A8 and EN ISO 7010 and their significance Sign Meaning Sign Meaning Warning against magnetic field Warning against hand injuries (W006) (W024) Warning against electric voltage Warning against hot surface (W012) (W017) 1FW6 Built-in torque motors 38 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.4 Derating factors Table 2- 4 Prohibit signs provided according to BGV A8 and EN ISO 7010 and their significance Sign Meaning Sign Meaning No access for persons with pacemakers or implanted defibrillators No access for persons with metal implants (P014) (P007) Prohibited to carry/wear metal parts or watches (P008) Note The quality of the label can diminish as result of extreme environmental conditions. Any danger areas encountered during normal operation and when maintaining and servicing the motor must be identified using clearly visible warning and prohibit signs (pictograms) in the immediate vicinity of the danger (close to the motor). The associated texts must be available in the language of the country in which the product is used. 2.4 Derating factors For installation altitudes more than 2000 m above sea level, reduce the voltage stress of the motors according to the "Factors to reduce the maximum DC link voltage" table (reciprocal values from EN 60664-1 Table A. 2). Table 2- 5 Factors to reduce the maximum DC link voltage Installation altitude above sea level in m up to Factor 2000 1 3000 0.877 4000 0.775 5000 0.656 6000 0.588 7000 0.513 8000 0.444 Reducing the DC link voltage reduces the converter output voltage. The operating range in the M-n diagram is also reduced. You can find the M-n diagrams in the associated data sheet. Operation in a vacuum is not permissible due to the low voltage strength and the poor cooling. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 39 Description of the motor 2.5 Selection and ordering data 2.5 Selection and ordering data 2.5.1 Order designation The article number serves as order designation. The article number (MLFB) comprises a combination of digits and letters. When placing an order, it is sufficient just to specify the unique Article number. The Article number consists of three blocks that are separated by hyphens. The first block has seven positions and designates the motor type (1FW6), the frame size and the cooling method. Additional features are coded in the second and third blocks. Please note that not every theoretical combination is possible. 1FW6 Built-in torque motors 40 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.5 Selection and ordering data 2.5.1.1 Standard 1FW6 built-in torque motor 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 41 Description of the motor 2.5 Selection and ordering data 2.5.1.2 Stator as individual component 1FW6 Built-in torque motors 42 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.5 Selection and ordering data 2.5.1.3 Rotor as individual component Note IATA regulations must be complied with when transporting rotors by air. 2.5.1.4 Ordering notes You can order a complete built-in torque motor (stator, rotor with transport locks) using a single order designation (article number). Spare parts and accessories can be ordered by specifying separate order designations (see "Ordering examples (Page 44))". Note The cables are permanently attached. You cannot subsequently change the cables. When selecting a motor, also observe the information in Chapter "Data for the power cable at the stator (Page 506)". The cooling connection adapter is not included in the standard built-in torque motor. For the separate order designation, see Chapter "Options (Page 91)". If, for design reasons, only individual components can be installed (stator and rotor separately), the stator and rotor can be separately ordered and shipped. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 43 Description of the motor 2.5 Selection and ordering data 2.5.1.5 Ordering examples Example 1: Stator and rotor preassembled with transportation locks; cooling jacket; axial cable outlet for SINAMICS S120 drive system, Motor Modules 18 A / 36 A: Article number 1FW6090-0PB15-1JC2 Example 2: Stator and rotor preassembled with transportation locks; integrated cooling; radial cable outlet towards the outside for SINAMICS S120 drive system, Motor Modules 18 A / 36 A: Article number 1FW6190-0VB07-1JC2 Example 3: Cooling connection adapter (axial/radial) for sizes 1FW616, 1FW619, and 1FW623: Article number 1FW6160-1BA00-0AA0 Example 4: Individual component/stator as spare part: Article number 1FW6190-8VB07-1JD2 Individual component/rotor as spare part: Article number 1FW6190-8RA07-0AA0 Individual component/spare part round sealing ring: Article number 1FW6090-1EA00-0AA0 (for size 1FW609x) 2.5.2 Selection and ordering data 1FW6 Note Overview of important motor data A selection of important motor data and dimensions is provided in this chapter. You can find all of the data in Chapter "Technical data and characteristics (Page 155)" - and in Chapter "Installation drawings/dimension sheets (Page 519)". 1FW6 Built-in torque motors 44 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.5 Selection and ordering data Table 2- 6 Built-in torque motors: overview (part 1 of 2) Order desig. / Size Rated torque1) Max. torque MN MMAX Rated current1) IN Max. current IMAX Rated speed2) nN Max. speed at max. torque2) nMAX,MMAX in Nm in A in A in rpm in rpm in Nm 1FW6050-xxB03-0Fxx 23.2 34.4 4.87 7.61 940 697 1FW6050-xxB05-0Fxx 39.5 57.5 4.98 7.64 525 376 1FW6050-xxB07-0Fxx 55.7 80.6 5.02 7.65 349 236 1FW6050-xxB07-0Kxx 50.9 81.2 9 14.6 895 685 1FW6050-xxB10-0Kxx 73.7 116 9.13 14.6 589 437 1FW6050-xxB15-0Kxx 112 174 9.23 14.6 348 234 1FW6050-xxB15-1Jxx 109 174 18 29.1 850 658 1FW6060-xxB03-0Fxx 32 64.5 4.33 9.81 633 330 1FW6060-xxB05-0Fxx 62 123 4.42 9.85 309 126 1FW6060-xxB05-0Kxx 60.6 123 7.79 17.7 663 399 1FW6060-xxB07-0Fxx 84.3 166 4.45 9.86 203 43.3 1FW6060-xxB07-0Kxx 83 166 7.9 17.8 464 256 1FW6060-xxB10-0Kxx 117 231 7.98 17.8 302 133 1FW6060-xxB10-1Jxx 111 226 14.6 31.5 708 471 1FW6060-xxB15-0Kxx 172 339 8.04 17.8 174 27.6 1FW6060-xxB15-1Jxx 166 332 14.8 31.5 442 260 1FW6090-xxB05-0Fxx 113 179 5.62 9.55 142 50.2 1FW6090-xxB05-0Kxx 109 179 7.47 13.3 250 142 1FW6090-xxB07-0Kxx 154 251 9.52 16.7 224 128 1FW6090-xxB07-1Jxx 142 251 13.9 26.5 428 278 1FW6090-xxB10-0Kxx 231 358 7.97 13.3 83.9 12.4 1FW6090-xxB10-1Jxx 216 358 14.8 26.6 272 170 1FW6090-xxB15-1Jxx 338 537 15.5 26.6 154 80.6 1FW6090-xxB15-2Jxx 319 537 23.8 43.4 312 202 1FW6130-xxB05-0Kxx 241 439 9.06 18.1 132 46.5 1FW6130-xxB05-1Jxx 217 439 14.5 32.3 308 181 1FW6130-xxB07-0Kxx 344 614 10.4 20.3 96.1 21.5 1FW6130-xxB07-1Jxx 324 614 15.5 32.3 201 109 1FW6130-xxB10-1Jxx 484 878 16.2 32.3 123 50.9 1FW6130-xxB10-2Jxx 449 878 24.7 53.1 249 148 1FW6130-xxB15-1Jxx 743 1320 18.7 36.2 78.4 16 1FW6130-xxB15-2Jxx 714 1320 26.9 54.3 152 78.8 1FW6150-xxB05-1Jxx 338 710 17.2 44.1 234 108 1FW6150-xxB05-4Fxx 298 710 36.2 106 654 332 1FW6150-xxB07-2Jxx 470 994 25.6 66.1 259 126 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 45 Description of the motor 2.5 Selection and ordering data Order desig. / Size Rated torque1) Max. torque MN MMAX Rated current1) IN Max. current IMAX Rated speed2) nN Max. speed at max. torque2) nMAX,MMAX in Nm in A in A in rpm in rpm in Nm 1FW6150-xxB07-4Fxx 444 994 38.7 106 449 230 1FW6150-xxB10-2Jxx 688 1420 26.3 66.1 171 75.9 1FW6150-xxB10-4Fxx 663 1420 40.5 106 301 152 1FW6150-xxB15-2Jxx 1050 2130 26.8 66.1 103 33.1 1FW6150-xxB15-4Fxx 1030 2130 41.9 106 188 89.1 1FW6160-xxB05-1Jxx 432 716 16.5 31.6 140 80.6 1FW6160-xxB05-2Jxx 405 716 24.1 49.4 242 142 1FW6160-xxB05-5Gxx 317 716 37.4 98.8 574 308 1FW6160-xxB07-1Jxx 621 1000 17 31.6 93.5 51.7 1FW6160-xxB07-2Jxx 596 1000 25.4 49.4 164 97.2 1FW6160-xxB07-5Gxx 517 1000 43.7 98.8 379 218 1FW6160-xxB07-8Fxx 436 1000 52.4 141 594 320 1FW6160-xxB10-1Jxx 904 1430 17.3 31.6 59 28.5 1FW6160-xxB10-2Jxx 880 1430 26.3 49.4 108 62.4 1FW6160-xxB10-5Gxx 807 1430 48 98.8 250 149 1FW6160-xxB10-8Fxx 737 1430 62.3 141 383 221 1FW6160-xxB10-2Pxx 629 1430 74 198 584 317 1FW6160-xxB15-2Jxx 1350 2150 27 49.4 64.6 33.8 1FW6160-xxB15-5Gxx 1280 2150 51.1 98.8 156 93.8 1FW6160-xxB15-8Fxx 1220 2150 69.1 141 237 142 1FW6160-xxB15-2Pxx 1130 2150 89 198 355 208 1FW6160-xxB15-0Wxx 970 2150 109 282 551 304 1FW6160-xxB20-5Gxx 1760 2860 52.5 98.8 111 65.5 1FW6160-xxB20-8Fxx 1700 2860 72.3 141 170 103 1FW6160-xxB20-2Pxx 1610 2860 95.7 198 253 152 1FW6160-xxB20-0Wxx 1470 2860 124 282 387 225 1FW6190-xxB05-1Jxx 634 990 17 31.8 92.7 51.7 1FW6190-xxB05-2Jxx 608 990 24.4 47.7 155 91 1FW6190-xxB05-5Gxx 516 990 40.8 95.3 364 204 1FW6190-xxB07-1Jxx 907 1390 17.5 31.8 61 31.2 1FW6190-xxB07-2Jxx 881 1390 25.3 47.7 105 60.8 1FW6190-xxB07-5Gxx 798 1390 45.4 95.3 244 143 1FW6190-xxB07-8Fxx 714 1390 57.5 136 377 212 1FW6190-xxB10-1Jxx 1310 1980 17.8 31.8 37.2 14.2 1FW6190-xxB10-2Jxx 1290 1980 26.1 47.7 67.6 37.1 1FW6190-xxB10-5Gxx 1210 1980 48.5 95.3 161 96.6 1FW6 Built-in torque motors 46 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.5 Selection and ordering data Order desig. / Size Rated torque1) Max. torque MN MMAX Rated current1) IN Max. current IMAX Rated speed2) nN Max. speed at max. torque2) nMAX,MMAX in Nm in A in A in rpm in rpm in Nm 1FW6190-xxB10-8Fxx 1140 1980 64.7 136 246 145 1FW6190-xxB10-2Pxx 971 1980 85.9 214 430 238 1FW6190-xxB15-2Jxx 1970 2970 26.6 47.7 39 16.9 1FW6190-xxB15-5Gxx 1890 2970 50.9 95.3 99.8 59.4 1FW6190-xxB15-8Fxx 1830 2970 69.8 136 153 92.3 1FW6190-xxB15-2Pxx 1680 2970 100 214 263 155 1FW6190-xxB15-0Wxx 1560 2970 118 272 352 201 1FW6190-xxB20-5Gxx 2580 3960 52 95.3 70.1 40.1 1FW6190-xxB20-8Fxx 2510 3960 72.2 136 109 65.4 1FW6190-xxB20-2Pxx 2380 3960 107 214 188 113 1FW6190-xxB20-0Wxx 2270 3960 129 272 249 148 1FW6230-xxB05-1Jxx 801 1320 16 31.9 66.1 32.6 1FW6230-xxB05-2Jxx 778 1320 22.2 45.5 104 56 1FW6230-xxB05-5Gxx 669 1320 41.4 101 275 147 1FW6230-xxB07-1Jxx 1140 1840 16.4 31.9 43.2 18 1FW6230-xxB07-2Jxx 1120 1840 22.8 45.5 69.8 35.9 1FW6230-xxB07-5Gxx 1020 1840 45.4 101 185 103 1FW6230-xxB07-8Fxx 936 1840 57.5 139 275 148 1FW6230-xxB10-2Jxx 1630 2630 23.3 45.5 44.4 19.8 1FW6230-xxB10-5Gxx 1530 2630 48.1 101 123 69 1FW6230-xxB10-8Fxx 1460 2630 63.2 139 181 101 1FW6230-xxB10-2Pxx 1330 2630 81.9 199 278 150 1FW6230-xxB15-4Cxx 2450 3950 32.8 63.8 41.5 18.5 1FW6230-xxB15-5Gxx 2380 3950 50.1 101 76.2 41.8 1FW6230-xxB15-8Fxx 2320 3950 67.3 139 113 64 1FW6230-xxB15-2Pxx 2210 3950 91 199 172 97.1 1FW6230-xxB15-0Wxx 2040 3950 117 279 258 141 1FW6230-xxB20-5Gxx 3230 5260 51.1 101 53.4 27.5 1FW6230-xxB20-8Fxx 3170 5260 69.3 139 80.7 44.8 1FW6230-xxB20-2Pxx 3060 5260 95.3 199 123 70 1FW6230-xxB20-0Wxx 2910 5260 126 279 184 104 1FW6290-xxB07-5Gxx 2060 4000 52.3 119 106 57.5 1FW6290-xxB07-0Lxx 1920 4000 86.2 212 204 110 1FW6290-xxB07-2Pxx 1810 4000 105 272 272 144 1FW6290-xxB11-7Axx 3320 6280 59.8 133 72.9 39.3 1FW6290-xxB11-0Lxx 3200 6280 91.8 212 125 68.6 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 47 Description of the motor 2.5 Selection and ordering data Order desig. / Size Rated torque1) Max. torque MN MMAX Rated current1) IN Max. current IMAX Rated speed2) nN Max. speed at max. torque2) nMAX,MMAX in Nm in A in A in rpm in rpm in Nm 1FW6290-xxB11-2Pxx 3110 6280 114 272 165 90.4 1FW6290-xxB15-7Axx 4600 8570 60.7 133 51.3 26.6 1FW6290-xxB15-0Lxx 4480 8570 94.4 212 88.5 48.7 1FW6290-xxB15-2Pxx 4390 8570 118 272 117 64.9 1FW6290-xxB20-0Lxx 5760 10900 95.8 212 67.9 36.9 1FW6290-xxB20-2Pxx 5670 10900 121 272 90.3 49.9 Water cooling with 35 C intake temperature; 2) speed and current values at converter DC link voltage UDC = 600 V (regulated) / converter output voltage (rms value) Ua max = 425 V (regulated) 1) Table 2- 7 Built-in torque motors: overview (part 2 of 2) Order desig. / size Rated power loss1) PV,N External diameter Internal diameter of stators of rotors Length of Motor stator mass3) Moment of inertia of rotor JL in kW in mm in mm in 10-2kgm2 in mm in kg 1FW6050-xxB03-0Fxx 0.769 159 64 89 3.08 0.139 1FW6050-xxB05-0Fxx 1.04 159 64 109 5.89 0.267 1FW6050-xxB07-0Fxx 1.27 159 64 129 7.91 0.39 1FW6050-xxB07-0Kxx 1.23 159 64 129 7.91 0.39 1FW6050-xxB10-0Kxx 1.6 159 64 159 11.4 0.488 1FW6050-xxB15-0Kxx 2.27 159 64 209 19.2 0.691 1FW6050-xxB15-1Jxx 2.27 159 64 209 19.2 0.691 1FW6060-xxB03-0Fxx 0.778 184 92 89 7.08 0.347 1FW6060-xxB05-0Fxx 1.06 184 92 109 9.94 0.665 1FW6060-xxB05-0Kxx 1.07 184 92 109 9.94 0.665 1FW6060-xxB07-0Fxx 1.32 184 92 129 12.5 0.904 1FW6060-xxB07-0Kxx 1.33 184 92 129 12.5 0.904 1FW6060-xxB10-0Kxx 1.79 184 92 159 16.2 1.21 1FW6060-xxB10-1Jxx 1.86 184 92 159 16.2 1.21 1FW6060-xxB15-0Kxx 2.48 184 92 209 22.4 1.72 1FW6060-xxB15-1Jxx 2.65 184 92 209 22.4 1.72 1FW6090-xxB05-0Fxx 2.2 230 140 90 9.2 1.52 1FW6090-xxB05-0Kxx 2.14 230 140 90 9.2 1.52 1FW6090-xxB07-0Kxx 2.72 230 140 110 12.2 2.2 1FW6090-xxB07-1Jxx 2.69 230 140 110 12.2 2.2 1FW6090-xxB10-0Kxx 3.52 230 140 140 17.2 3.09 1FW6090-xxB10-1Jxx 3.52 230 140 140 17.2 3.09 1FW6 Built-in torque motors 48 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.5 Selection and ordering data Order desig. / size Rated power loss1) PV,N External diameter Internal diameter of stators of rotors Length of Motor stator mass3) Moment of inertia of rotor JL in kW in mm in mm in 10-2kgm2 in mm in kg 1FW6090-xxB15-1Jxx 4.9 230 140 190 27.2 4.65 1FW6090-xxB15-2Jxx 4.99 230 140 190 27.2 4.65 1FW6130-xxB05-0Kxx 3.01 310 220 90 13.2 6.37 1FW6130-xxB05-1Jxx 3.03 310 220 90 13.2 6.37 1FW6130-xxB07-0Kxx 3.82 310 220 110 18.2 8.92 1FW6130-xxB07-1Jxx 3.81 310 220 110 18.2 8.92 1FW6130-xxB10-1Jxx 4.98 310 220 140 25.2 12.7 1FW6130-xxB10-2Jxx 5.1 310 220 140 25.2 12.7 1FW6130-xxB15-1Jxx 6.91 310 220 190 38.2 19.1 1FW6130-xxB15-2Jxx 6.91 310 220 190 38.2 19.1 1FW6150-xxB05-1Jxx 2.66 385 265 110 21.7 10.1 1FW6150-xxB05-4Fxx 2.64 385 265 110 21.7 10.1 1FW6150-xxB07-2Jxx 3.38 385 265 130 33.5 14.2 1FW6150-xxB07-4Fxx 3.34 385 265 130 33.5 14.2 1FW6150-xxB10-2Jxx 4.46 385 265 160 47.5 20.9 1FW6150-xxB10-4Fxx 4.4 385 265 160 47.5 20.9 1FW6150-xxB15-2Jxx 6.25 385 265 210 70.8 31.3 1FW6150-xxB15-4Fxx 6.17 385 265 210 70.8 31.3 1FW6160-xxB05-1Jxx 2.94 440 280 110 36.3 19 1FW6160-xxB05-2Jxx 2.95 440 280 110 36.3 19 1FW6160-xxB05-5Gxx 2.99 440 280 110 36.3 19 1FW6160-xxB07-1Jxx 3.69 440 280 130 48.3 25.8 1FW6160-xxB07-2Jxx 3.71 440 280 130 48.3 25.8 1FW6160-xxB07-5Gxx 3.75 440 280 130 48.3 25.8 1FW6160-xxB07-8Fxx 3.84 440 280 130 48.3 25.8 1FW6160-xxB10-1Jxx 4.82 440 280 160 66.3 36 1FW6160-xxB10-2Jxx 4.84 440 280 160 66.3 36 1FW6160-xxB10-5Gxx 4.89 440 280 160 66.3 36 1FW6160-xxB10-8Fxx 5.01 440 280 160 66.3 36 1FW6160-xxB10-2Pxx 4.89 440 280 170 66.3 36 1FW6160-xxB15-2Jxx 6.73 440 280 210 95.3 53.1 1FW6160-xxB15-5Gxx 6.8 440 280 210 95.3 53.1 1FW6160-xxB15-8Fxx 6.96 440 280 210 95.3 53.1 1FW6160-xxB15-2Pxx 6.8 440 280 220 95.3 53.1 1FW6160-xxB15-0Wxx 6.96 440 280 220 95.3 53.1 1FW6160-xxB20-5Gxx 8.7 440 280 260 124 70.1 1FW6160-xxB20-8Fxx 8.91 440 280 260 124 70.1 1FW6160-xxB20-2Pxx 8.7 440 280 270 124 70.1 1FW6160-xxB20-0Wxx 8.91 440 280 270 124 70.1 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 49 Description of the motor 2.5 Selection and ordering data Order desig. / size Rated power loss1) PV,N External diameter Internal diameter of stators of rotors Length of Motor stator mass3) Moment of inertia of rotor JL in kW in mm in mm in 10-2kgm2 in mm in kg 1FW6190-xxB05-1Jxx 3.63 502 342 110 42.8 35.8 1FW6190-xxB05-2Jxx 3.63 502 342 110 42.8 35.8 1FW6190-xxB05-5Gxx 3.63 502 342 110 42.8 35.8 1FW6190-xxB07-1Jxx 4.56 502 342 130 55.8 48.6 1FW6190-xxB07-2Jxx 4.56 502 342 130 55.8 48.6 1FW6190-xxB07-5Gxx 4.56 502 342 130 55.8 48.6 1FW6190-xxB07-8Fxx 4.71 502 342 130 55.8 48.6 1FW6190-xxB10-1Jxx 5.96 502 342 160 75.8 67.8 1FW6190-xxB10-2Jxx 5.96 502 342 160 75.8 67.8 1FW6190-xxB10-5Gxx 5.96 502 342 160 75.8 67.8 1FW6190-xxB10-8Fxx 6.14 502 342 160 75.8 67.8 1FW6190-xxB10-2Pxx 6.02 502 342 170 75.8 67.8 1FW6190-xxB15-2Jxx 8.28 502 342 210 108 99.8 1FW6190-xxB15-5Gxx 8.28 502 342 210 108 99.8 1FW6190-xxB15-8Fxx 8.53 502 342 210 108 99.8 1FW6190-xxB15-2Pxx 8.36 502 342 220 108 99.8 1FW6190-xxB15-0Wxx 8.53 502 342 220 108 99.8 1FW6190-xxB20-5Gxx 10.6 502 342 260 136 132 1FW6190-xxB20-8Fxx 10.9 502 342 260 136 132 1FW6190-xxB20-2Pxx 10.7 502 342 270 136 132 1FW6190-xxB20-0Wxx 10.9 502 342 270 136 132 1FW6230-xxB05-1Jxx 3.66 576 416 110 44.8 62.2 1FW6230-xxB05-2Jxx 3.78 576 416 110 44.8 62.2 1FW6230-xxB05-5Gxx 3.7 576 416 110 44.8 62.2 1FW6230-xxB07-1Jxx 4.6 576 416 130 58.8 84.3 1FW6230-xxB07-2Jxx 4.74 576 416 130 58.8 84.3 1FW6230-xxB07-5Gxx 4.64 576 416 130 58.8 84.3 1FW6230-xxB07-8Fxx 4.67 576 416 130 58.8 84.3 1FW6230-xxB10-2Jxx 6.19 576 416 160 81.8 118 1FW6230-xxB10-5Gxx 6.06 576 416 160 81.8 118 1FW6230-xxB10-8Fxx 6.09 576 416 160 81.8 118 1FW6230-xxB10-2Pxx 6.24 576 416 160 81.8 118 1FW6230-xxB15-4Cxx 8.66 576 416 210 118 173 1FW6230-xxB15-5Gxx 8.43 576 416 210 118 173 1FW6230-xxB15-8Fxx 8.46 576 416 210 118 173 1FW6230-xxB15-2Pxx 8.67 576 416 210 118 173 1FW6 Built-in torque motors 50 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Description of the motor 2.5 Selection and ordering data Order desig. / size Rated power loss1) PV,N External diameter Internal diameter of stators of rotors Length of Motor stator mass3) Moment of inertia of rotor JL in kW in mm in mm in 10-2kgm2 in mm in kg 1FW6230-xxB15-0Wxx 8.46 576 416 220 118 173 1FW6230-xxB20-5Gxx 10.8 576 416 260 154 228 1FW6230-xxB20-8Fxx 10.8 576 416 260 154 228 1FW6230-xxB20-2Pxx 11.1 576 416 260 154 228 1FW6230-xxB20-0Wxx 10.8 576 416 270 154 228 1FW6290-xxB07-5Gxx 5.15 730 520 140 104 228 1) 1FW6290-xxB07-0Lxx 5.14 730 520 140 104 228 1FW6290-xxB07-2Pxx 5.18 730 520 160 104 228 1FW6290-xxB11-7Axx 7.09 730 520 180 159 334 1FW6290-xxB11-0Lxx 7.1 730 520 180 159 334 1FW6290-xxB11-2Pxx 7.15 730 520 200 159 334 1FW6290-xxB15-7Axx 9.05 730 520 220 215 440 1FW6290-xxB15-0Lxx 9.06 730 520 220 215 440 1FW6290-xxB15-2Pxx 9.11 730 520 240 215 440 1FW6290-xxB20-0Lxx 11 730 520 260 261 546 1FW6290-xxB20-2Pxx 11.1 730 520 280 261 546 Water cooling with 35 C intake temperature; 3) Motor mass not including mass of transportation locks 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 51 Description of the motor 2.6 Rating plate data 2.6 Rating plate data Technical data of the stator is provided on the rating plate (name plate). A second rating plate is provided loose for the stator. If, at a certain point in time, the stator and rotor are separated, then you must ensure that the stator and rotor can be assigned to one another at a later point in time. Data on the rating plate Note The data on the rating plate only applies in conjunction with the corresponding rotor. Figure 2-4 Examples of rating plates for 1FW6 built-in torque motors Table 2- 8 Data on the rating plate for 1FW6 built-in torque motors Position Description 1 Type of motor 2 Article No. 3 Serial number 4 Weight 5 Temperature sensors 6 2D code, contains the motor data 7 Approvals/conformities 8 Temperature class 9 Degree of protection 10 Rated torque MN 11 Maximum permissible rms value of the motor terminal voltage Ua max 12 Rated current IN 1FW6 Built-in torque motors 52 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.1 3 Cooling A water-cooling system dissipates the heat loss generated by the stator winding. Connect the cooling ducts to the cooling circuit of a cooling device. You can find the characteristic curves for the pressure drop of the cooling medium between the inlet and return circuit of the cooling system as a function of the volume flow rate in Chapter "Technical data and characteristics". In certain operating states, you must expect an additional temperature rise of the rotor as a result of iron losses, e.g. when operating at high speeds or in S1 mode. The rotor power loss is specified in the "Technical data and characteristics" chapter in the "Rotor power loss with respect to speed" characteristics. The rated motor torques specified in the data sheets of Chapter "Technical data and characteristics" apply under the following conditions: Operation with water cooling with a water intake temperature of 35 C. Rotor flange temperature of the rotor mounting surface 60 C. To comply with these conditions, it may be necessary to take additional measures to cool the rotor. NOTICE Demagnetization of the rotor magnets If the heat from the rotor is not sufficiently dissipated via the flange, the rotors can heat up excessively in the upper speed range in duty type S1. which could demagnetize the magnets. * Ensure that the rotor does not exceed the maximum temperature of 120 C. Note Thermal expansion of the motor Depending on the load and duty type, the average temperature in the stator and rotor can reach 120 C. Temperature changes in the stator and rotor can cause the motor components to expand. * You must take into account the amount of heat transferred into the machine construction as well as the radial and axial thermal expansion of the motor when the designing the machine. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 53 Mechanical properties 3.1 Cooling 3.1.1 Cooling circuits Cooling circuit requirements Avoid algae growth by using suitable chemical agents and opaque water lines. We recommend that the cooling circuits be designed as closed systems. The maximum permissible pressure is 10 bar. NOTICE Blocked and clogged cooling circuits Cooling circuits can become blocked and clogged as a result of pollution and longer-term deposits. * We recommend that you use a separate cooling circuit to cool the motors. If you use the machine cooling circuits to also cool the motors, you must ensure that the cooling medium fully complies with the requirements listed in this chapter. Also note the maximum non-operational times of cooling circuits corresponding to the coolant manufacturer's data. 1FW6 Built-in torque motors 54 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.1 Cooling Materials used in the cooling circuits of torque motors Table 3- 1 Materials in the cooling circuits of torque motors (not including the material used for the connections) Cooling jacket for Integrated cooling (main cooler) for Integrated cooling (precision cooler) for Cooling connection adapter for 1FW609, 1FW613 and 1FW615 1FW605, 1FW606 and 1FW616 up to 1FW629 1FW616 to 1FW629 1FW616 to 1FW629 1FW609, 1FW613: 1FW605, 1FW606: * X6CrNiTi18-10 (EN 10088) * CW617N (EN 12449) * Viton(R) (FPM) gasket * EN AW-5083 (EN 573-3) * X10CrNiS18-9 (DIN 17440) * * Viton(R) (FPM) gasket * SF-Cu (DIN 17671) SF-Cu (DIN 17671) * * Viton(R) (FPM) gasket CW617N (EN 12449) * Viton(R) (FPM) gasket 1FW615: * S355J2G3 (EN 10025) 1FW616 to 1FW629: * Viton(R) (FPM) gasket * X6CrNiTi18-10 (EN 10088) * SF-Cu (DIN 17671) * CW617N (EN 12449 / EN 12167) * Viton(R) (FPM) gasket * Ag 102 (EN 1045) + welding flux EN 1045FH10 NOTICE Corrosion as a result of unsuitable materials used to connect the cooler Corrosion damage can occur if you use unsuitable materials to connect to the cooler. * We recommend that you use brass or stainless steel fittings when connecting the cooler. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 55 Mechanical properties 3.1 Cooling Calculating the thermal power that can be dissipated by the cooler Average density of the coolant: in kg/m3 Average specific heat capacity of the coolant: cp in J/(kg K) Temperature deviation vis-a-vis the intake temperature: T in K in m3/s Volume flow: Coolant inlet temperature NOTICE Corrosion in the machine Condensation can lead to corrosion in the machine. * Choose inlet temperatures that prevent condensation from forming on the surface of the motor. Condensation does not occur if the intake temperature TVORL is higher than the ambient temperature - or corresponds to the ambient temperature. The rated motor data refer to operation at a coolant inlet temperature of 35 C. If the inlet temperature is different, the continuous motor current changes as shown below: Note For a cooler intake temperature of < 35 C, the possible continuous motor current is greater I0. I0 is the current (rms value) of the stator at torque M0 and speed n = 1 rpm. Larger cable cross-sections may be required. This means that you must take into account the rated current of the cables. 1FW6 Built-in torque motors 56 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.1 Cooling The following diagram shows the principle dependency of the relevant continuous motor current on the intake temperature of the cooling water in the main cooler The rotor losses are omitted as negligible. Figure 3-1 Influence of the coolant inlet temperature Heat-exchanger unit Use a heat-exchanger unit to ensure an inlet temperature of 35 C. More than one motor can be operated on a single heat-exchanger unit. The heat-exchanger units are not included in the scope of supply. The cooling power is calculated from the sum of the power losses of the connected motors. Adapt the pump power to the specified flow and pressure loss of the cooling circuit. For a list of companies from whom you can obtain heat exchanger units, see the appendix. Dimensioning the heat-exchanger unit The power loss generated in the motor during continuous operation causes a thermal flow to take place. The surrounding machine assembly dissipates a small percentage of this thermal flow. The cooling system coolant dissipates the majority of this thermal flow. The cooling system must dissipate 85 % to 90 % of the power loss that occurs. Appropriately dimension the cooling system rating. If you operate several motors simultaneously on one cooling system, then the cooling system must be able to dissipate the sum of the individual power losses. In continuous operation, only load the motor so that the continuous rms torque of the duty cycle Meff does not exceed the rated torque MN. In continuous operation, it is not permissible for the operating point in the M-n diagram to be above the characteristic for S1 duty. As a consequence, the maximum rms power loss PV only reaches the rated power loss PV,N. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 57 Mechanical properties 3.1 Cooling If you cannot determine the actual rms power loss PV then alternatively you can add the rated power losses PV,N of all the motors to be used. The rated power losses PV,N of the motors are listed in the data sheets. Dimension the cooling system based on the sum of the rated power losses determined PV,N. If the sum of the rated power losses PV,N is greater than the actual rms power loss PV, then this will lead to an overdimensioning of the cooling system. The cooling system must be sufficiently powerful to ensure the required coolant pressure even at the maximum volume flow rate. 3.1.2 Coolant Provision of the coolant The customer must provide the coolant. The motors are designed for use with an anticorrosion protection agent added to the water. Note Power derating when using oil as coolant If you are using oil as coolant, then this can reduce the power loss dissipated by the cooler. Appropriately reduce the motor power. Please contact your local Siemens office if you have any questions. Reason for the use of water with an anti-corrosion agent The use of untreated water may lead to considerable damage and malfunctions due to water hardness deposits, the formation of algae and slime, as well as corrosion, for example: Worsening of the heat transfer Higher pressure losses due to reductions in cross-sectional area Blockage of nozzles, valves, heat exchangers and cooling ducts 1FW6 Built-in torque motors 58 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.1 Cooling General requirements placed on the cooling medium The cooling medium must be pre-cleaned or filtered in order to prevent the cooling circuit from becoming blocked. The formation of ice is not permitted! Note The maximum permissible size for particles in the cooling medium is 100 m. Requirements placed on the water Water which is used as basis for the coolant must comply as a minimum with the following requirements: Chloride concentration: c < 100 mg/l Sulfate concentration: c < 100 mg/l 6.5 pH value 9.5 Contact the anti-corrosion agent manufacturer relating to additional requirements! Requirements placed on the anti-corrosion agent The anti-corrosion agent must fulfill the following requirements: The basis is ethylene glycol (also called ethanediol) The water and anti-corrosion agent do not segregate The freezing point of the water used is reduced to at least -5 C The anti-corrosion agent used must be compatible with the fittings and cooling system hoses used as well as the materials of the motor cooler Check these requirements, especially in regard to material compatibility, with the cooling unit manufacturer and the manufacturer of the anti-corrosion agent! Suitable mixture 25 % - 30 % ethylene glycol (= ethanediol) The water used contains a maximum of 2 g/l dissolved mineral salt and is largely free from nitrates and phosphates Manufacturer recommendations: see appendix 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 59 Mechanical properties 3.2 Degree of protection 3.2 Degree of protection NOTICE Damage to the motor caused by pollution If the area where the motor is installed is polluted and dirty, then the motor can malfunction and clog up. * Keep the area where the motor is installed free of all dirt and pollution. The machine construction surrounding the motor must fulfill degree of protection IP54 to EN 60529 as a minimum. The degree of protection for built-in motors is governed by the surrounding machine construction. The better the motor installation space is protected against the ingress of foreign particles (ferromagnetic particles), the longer the service life. In particular, foreign particles in the air gap between the stator and rotor can destroy the motor during operation. This also applies to corrosive chemicals (e.g. coolants, oil) that could penetrate the motor compartment. Corrosive chemicals can damage the magnetic bonds of the rotor. Liquids can compromise the insulation resistance of the stator. The thermal properties of the motor are influenced by the ingress of liquids and foreign particles. 1FW6 torque motors have degree of protection IP23. 3.3 Vibration response The vibration response of build-in motors in operation essentially depends on the machine design and the application itself. As a result of an unfavorable machine design, configuration or system settings, resonance points can be excited, so that vibration severity level A according to EN 60034-14 (IEC 60034-14) is not reached. Excessive vibration caused by resonance effects can frequently be avoided by making suitable settings. Contact Mechatronic Support if you require help in applying remedial measures. You can find contact data in the Introduction under "Technical Support". 1FW6 Built-in torque motors 60 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.4 Noise emission 3.4 Noise emission The following components and settings influence the noise levels reached when built-in motors are operational: Machine design Encoder system Storage Controller settings Pulse frequency As a result of unfavorable machine designs, configuration or system settings, measuring surface sound pressure levels of over 70dB (A) can occur. Contact Mechatronic Support if you require help in applying remedial measures. You can find contact data in the Introduction under "Technical Support". 3.5 Service and inspection intervals 3.5.1 Safety instructions for maintenance WARNING Risk of injury as a result of undesirable rotary motion If, with the motor switched on, you work in the rotational range of the motor, and the motor undesirably rotates, this can result in death, injury and/or material damage. * Always switch off the motor before working in the rotational range of the motor. Ensure that the motor is in a completely no-voltage condition. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 61 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU). Rotors and materials that can be magnetized can suddenly slam together unintentionally. Two rotors can also unintentionally slam together. There is a significant risk of crushing when you are close to a rotor. Close to the motor, the magnetic forces of attraction can be up to several kN. - Example: Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a body part. * Do not underestimate the strength of the attractive forces, and work very carefully. * Wear safety gloves. * The work should be done by at least two people. * Do not unpack the rotor until immediately before assembly. * Never unpack several rotors at once. * Never place the rotors directly next to one another without providing adequate protection. * Never carry any objects made of magnetizable materials (for example watches, steel or iron tools) and/or permanent magnets close to the rotor! If tools that can be magnetized are still required, then hold any tool firmly using both hands. Slowly bring the tool to the rotor. * Immediately install the rotor after it has been unpacked. * Use a special installation device when centering and assembling the stator and rotor as individual components. Maintain the special procedure. * Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.) trapped between two components: - A hammer (about 3 kg) made of solid, non-magnetizable material - Two pointed wedges (wedge angle approx. 10 - 15, minimum height 50 mm) made of solid, non-magnetizable material (e.g. hard wood) 1FW6 Built-in torque motors 62 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of burning when touching hot surfaces There is a risk of burning when touching hot surfaces immediately after the motor has been operational. * Wait until the motor has cooled down. WARNING Danger to life when the cooling system bursts The motor will overheat if it is operated without cooling. When cooling water enters the hot motor, this immediately and suddenly generates hot steam that escapes under high pressure. This can cause the cooling water system to burst, resulting in death, severe injury and material damage. * Never operate the motor without cooling. * Only commission the cooling water circuit when the motor is in a cool condition. CAUTION Risk of burns when hot cooling water escapes There is a risk of burns caused by escaping hot cooling water and steam if you open the cooling circuit of a motor that was previously in operation. * Do not open the motor cooling circuit until the motor has cooled down. WARNING Risk of electric shock due to incorrect connection There is a risk of electric shock if direct drives are incorrectly connected. This can result in death, serious injury, or material damage. * Motors must always be precisely connected up as described in these instructions. * Direct connection of the motors to the three-phase supply is not permissible. * Consult the documentation of the drive system being used. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 63 Mechanical properties 3.5 Service and inspection intervals WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock. * Only mount and remove the electrical components if you are qualified to do so. * Any work carried out at the motor must always be done with the system in a no-voltage condition. * Do not touch the cable ports. Correctly connect the stator power connections, or insulate them properly. * Do not disconnect the power connections when the stator is under voltage (live). * Only use the specific power cables intended for the purpose. * First connect the protective conductor (PE). * Connect the cable shield through a wide area. * First connect the power cable to the stator before you connect the power cable to the inverter. * First disconnect the connection to the inverter before you disconnect the power connection to the stator. * Disconnect the protective conductor PE last. 1FW6 Built-in torque motors 64 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.5 Service and inspection intervals WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections. Even after switching off the power supply, active motor parts can have a charge exceeding 60 C. In addition, even after withdrawing the connector 1 s after switching off the voltage, more than 60 V can be present at the free cable ends. * Wait for the discharge time to elapse. WARNING Risk of injury when carrying out disassembly work Risk of death, serious personal injury and/or material damage when carrying out disassembly work. * When carrying out disassembly work, observe the information in Chapter "Decommissioning and disposal " in the operating instructions "SIMOTICS T-1FW6 builtin motors." The motors have been designed for a long service life. Carefully ensure that maintenance work is correctly performed, e.g. removing chips and particles from the air gap. For safety reasons it is not permissible to repair the motors: WARNING Risk of injury when changing safety-relevant motor properties Changing safety-relevant motor properties may result in death, serious injury and/or material damage. Examples of changed safety-relevant motor properties: Damaged insulation does not protect against arcing. There is a risk of electric shock! Damaged sealing no longer guarantees protection against shock, ingress of foreign bodies and water, which is specified as IP degree of protection on the rating plate. Diminished heat dissipation can result in the motor being prematurely shut down and in machine downtime. * Do not open the motor. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 65 Mechanical properties 3.5 Service and inspection intervals Note If incorrect changes or corrective maintenance are carried out by you or a third party on the contractual objects, then for these and the consequential damages, no claims can be made against Siemens regarding personal injury or material damage. Siemens service centers are available to answer any questions you may have. Siemens Service Center addresses can be found at http://www.siemens.com/automation/service&support CAUTION Sharp edges and falling objects Sharp edges can cause cuts and falling objects can injure feet. * Always wear safety shoes and safety gloves! 1FW6 Built-in torque motors 66 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.5 Service and inspection intervals 3.5.2 Maintenance work Performing maintenance work on the motor Note It is essential that you observe the safety information provided in this documentation. As a result of their inherent principle of operation, the motors are always wear-free. To ensure that the motor functions properly and remains free of wear, the following maintenance work needs to be carried out: Regularly check that the rotary axis is free to rotate. Ensure perfect operation and that the power losses are adequately dissipated. - Keep the air gap free of metal chips and particles. - Keep pollution and dirt away from the motor space, e.g. metal chips and oil. - Clean the motor, depending on local degree of pollution. Regularly check the general condition of the motor components. Check the current drawn in the previously defined test cycle. Check the cables to ensure that they are not damaged and are not worn. Never use electrical devices and equipment with damaged cables. Make sure that the cable glands are secure. Intervals between maintenance Since operating conditions differ greatly, it is not possible to specify intervals between maintenance work. Indications that maintenance work is required Dirt in the motor cabinet Distinctive changes in the behavior of the machine Unusual sounds emitted by the machine Problems with positioning accuracy Higher current consumption 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 67 Mechanical properties 3.5 Service and inspection intervals 3.5.3 Checking the insulation resistance Notes for checking the insulation resistance WARNING Risk of electric shock If you check the insulation resistance using high voltage on a plant/machine equipped with direct drives or directly at the motors, this can damage the motor insulation! Examples necessitating that the insulation resistance is checked include the installation test, preventive maintenance and troubleshooting. * Only use test equipment that is in compliance with EN 61557-1, EN 61557-2 and EN 61010-1 or the corresponding IEC standards. * The test may only be carried out with a maximum direct voltage of 1000 V for a maximum time of 60 s! * Measure the insulation resistance with respect to the PE connection or the motor enclosure. * If a higher DC or AC voltage is necessary to test the machine/plant, you must coordinate the test with your local Siemens office! * Carefully observe the operating instructions of the test equipment! Always proceed as follows when testing the insulation resistance of individual motors: 1. Connect all winding and temperature sensor connections with each other; the test voltage must not exceed 1000 VDC, 60 s with respect to PE connection. 2. Connect all temperature sensor connections to the PE connection and all winding connections with each other; the test voltage must not exceed 1000 VDC, 60 s, winding with respect to PE connection. Each insulation resistance must be at least 10 M, otherwise the motor insulation is defective. WARNING Risk of death due to electric shock! During and immediately after the measurement, in some instances, the terminals are at hazardous voltage levels, which can result in death if touched. * Never touch the terminals during or immediately after measurement. 1FW6 Built-in torque motors 68 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Mechanical properties 3.5 Service and inspection intervals 3.5.4 The inspection and change intervals for the coolant Test and replacement intervals of the cooling medium The test and replacement intervals for the cooling medium should be agreed with the manufacturers of the anti-corrosion agent and the cooling system. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 69 Mechanical properties 3.5 Service and inspection intervals 1FW6 Built-in torque motors 70 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components 4.1.1 Overview of the motor construction 4 The built-in torque motor contains the following components: Stator: this comprises an iron core and a 3-phase winding. The winding is encapsulated to ensure that the heat loss can be dissipated more effectively. The motor is designed for water cooling (main cooler). The system design depends on the frame size (external diameter) of the motor, see the "Cooling type version" table at the end of this chapter. Rotor: this is the reaction part of the motor. It comprises a cylindrical hollow steel shaft with permanent magnets around its circumference. Cooling connection adapter (optional): this can be ordered for motors with integrated cooling whereby the main and precision cooler are operated in parallel on one heat-exchanger unit. 4.1.1.1 Motors with a cooling jacket The cooling jacket surface of the motor contains circular grooves which, in conjunction with a surrounding construction provided by the machine manufacturer, create a closed liquid cooling circuit. The coolant inlet/return flow circuit must be provided by the machine manufacturer in the surrounding construction. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 71 Motor components and options 4.1 Motor components Figure 4-1 4.1.1.2 Motor components of the 1FW609 and 1FW613 built-in torque motors with cooling jacket Motors with integrated cooling Motors with integrated single-circuit cooling These motors have an integrated single-circuit cooling system that is ready to be connected. Further, they are compact, and can therefore be simply integrated into a machine. Figure 4-2 Motor components of the 1FW605 and 1FW606 built-in torque motors with integrated cooling (1 cooling circuit) 1FW6 Built-in torque motors 72 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Motors with integrated dual-circuit cooling These motors are equipped with a ready-to-connect, integrated dual-circuit cooling system, which provides considerable thermal insulation with respect to the mechanical axis construction. The dual-circuit cooling system comprises a main and precision cooler (thermo-sandwich(R) principle). An internal cooling circuit (main cooler) dissipates most of the winding losses Pv of the stator. A thermal insulation layer between the stator and the mounting flanges of the stator prevents heat from flowing from the motor winding to the machine construction. Any heat that does flow through the insulation layer is captured, for the most part, by a second heat sink (precision cooler) on the flange surfaces and dissipated. This ensures that the temperature on the mounting surfaces of the stator remains suitably low under all permissible operating conditions. Figure 4-3 Motor components of the 1FW616 to 1FW629 built-in torque motors with integrated cooling (2 cooling circuits) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 73 Motor components and options 4.1 Motor components 4.1.1.3 Cooling method The stator in the built-in torque motors is equipped with a liquid cooler for dissipating heat loss. The cooling method used depends on the size (external diameter) of the motor as follows. Table 4- 1 Size Cooling method Cooling jacket Integrated cooling with one cooling circuit (only main cooler) 1FW605 X 1FW606 X 1FW609 X 1FW613 X 1FW615 X Integrated cooling with two cooling circuits (main cooler and precision cooler) 1FW616 X 1FW619 X 1FW623 X 1FW629 X 4.1.2 Temperature monitoring and thermal motor protection 4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F The motors are equipped with the two temperature monitoring circuits - Temp-S and Temp-F - that are described below. Temp-S activates the thermal motor protection when the motor windings are thermally overloaded. In this case the precondition is that Temp-S is correctly connected and evaluated. For a thermal overload, the drive system must bring the motor into a nocurrent condition. Temp-F is used for temperature monitoring and diagnostics during commissioning and in operation. Both temperature monitoring circuits are independent of one another. For example, the SME12x sensor module or the TM120 terminal module evaluates the temperature sensor signals. You can obtain commissioning information from Technical Support. Contact data is provided in the introduction. 1FW6 Built-in torque motors 74 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Temp-S All motors are equipped with the following temperature monitoring circuit to protect the motor winding against thermal overload: 1 x PTC 130 C temperature sensor per phase winding U, V and W, i.e. response threshold at 130 C In addition, 1FW6090-xxxxx-xxx2 to 1FW6290-xxxxx-xxx2 motors are equipped with the following temperature monitoring circuit: 1 x PTC 150 C temperature sensor for each phase winding U, V and W, response threshold at 150 C The three PTC temperature sensors (PTC thermistor temperature sensors) of this temperature monitoring circuit are connected in series with a PTC triplet. Figure 4-4 PTC triplet To protect the power connection at the enclosure against thermal overload, an additional PTC 80 C is connected in series with the PTC 130 C triplet. For stators of 1FW6090-xxxxxxxx2 to 1FW6290-xxxxx-xxx2, an additional PTC 80 C is connected in series with the PTC 150 C triplet. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 75 Motor components and options 4.1 Motor components Table 4- 2 Types of temperature monitoring circuits Article No. Temp-S (PTC 130 C), Temp-S (PTC 130 C), Temp-F (KTY 84) Temp-F (Pt1000) 1FW6050-xxxxx-xxx1 Temp-F (KTY 84) X 1FW6050-xxxxx-xxx3 1FW6060-xxxxx-xxx1 Temp-S (PTC 130 C and PTC 150 C), X X 1FW6060-xxxxx-xxx3 X 1FW6090-xxxxx-xxx2 1FW6090-xxxxx-xxx3 X X 1FW6130-xxxxx-xxx2 1FW6130-xxxxx-xxx3 X X 1FW6150-xxxxx-xxx2 1FW6150-xxxxx-xxx3 X X 1FW6160-xxxxx-xxx2 1FW6160-xxxxx-xxx3 X X 1FW6190-xxxxx-xxx2 1FW6190-xxxxx-xxx3 X X 1FW6230-xxxxx-xxx2 1FW6230-xxxxx-xxx3 X X 1FW6290-xxxxx-xxx2 1FW6290-xxxxx-xxx3 X X Every phase winding is monitored so that also uneven currents - and therefore the associated different thermal loads of the individual phase windings - are detected. For the following motion and/or operating states, the individual phase windings have different thermal loads, while the motor simultaneously outputs a torque: At standstill (holding) When rotating very slowly Oscillation through a very small angle Note Shutdown time If Temp-S responds, and its response threshold is not undershot again in the meantime, then the drive system must shut down (de-energize) the motor within 2 seconds. This prevents the motor windings from becoming inadmissibly hot. 1FW6 Built-in torque motors 76 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed if the motor winding overheats. * Connect Temp-S. * Evaluate Temp-S. * Ensure that the shutdown time is not exceeded. Note No temperature monitoring with Temp-S As a result of their non-linear characteristic, PTC temperature sensors are not suitable for determining the instantaneous temperature. Temp-F The Temp-F temperature monitoring circuit comprises an individual temperature sensor. Contrary to Temp-S, this temperature sensor only monitors one phase winding. As a consequence, Temp-F is only used for monitoring the temperature and diagnosing the motor winding temperature. NOTICE Motor destroyed as a result of overtemperature If you use Temp-F for thermal motor protection, then the motor is not adequately protected against destruction as a result of overtemperature. * Evaluate the Temp-S temperature monitoring circuit to implement thermal motor protection. Temp-F as KTY 84 or Pt1000 The 16th Position of the order designation on the stator rating plate indicating as to whether a KTY 84 or a Pt1000 is installed, see Rating plate data (Page 52): 1FW6xxx-xxxxx-xxx1: with KTY 84 1FW6xxx-xxxxx-xxx2: with KTY 84 1FW6xxx-xxxxx-xxx3: with Pt1000 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 77 Motor components and options 4.1 Motor components No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components. * Use, for example, the TM120 or the SME12x to connect the Temp-S and Temp-F temperature monitoring circuits. You therefore comply with the directives for safe electrical separation according to EN 61800-5-1 (previously safe electrical separation according to EN 50178). Correctly connecting temperature sensors NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed as a result of overtemperature if you do not correctly connect the temperature sensors. * When connecting temperature sensor cables with open conductor ends, adhere to the correct assignment of conductor colors as described in "Signal connection (Page 512)". 4.1.2.2 Technical features of temperature sensors Technical features of PTC temperature sensors Every PTC temperature has a "quasi-switching" characteristic. The resistance suddenly increases in the vicinity of the response threshold (nominal response temperature NAT). PTC temperature sensors have a low thermal capacity - and have good thermal contact with the motor winding. As a consequence, the temperature sensors and the system quickly respond to inadmissibly high motor winding temperatures. 1FW6 Built-in torque motors 78 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Table 4- 3 Technical data of the PTC temperature sensors Name Description Type PTC triplet acc. to DIN 44082 Individual PTC temperature sensor according to DIN 44081 Response threshold (nominal response temperature NAT) 150 C 5 K 130 C 5 K 80 C 5 K Resistance when cold R (20 C) in the PTC triplet and in the individual PTC temperature sensor See characteristic at -20 C < T < NAT -20 K R 3 x 250 + 1 x 250 R 1000 Minimum resistance when hot R in the PTC triplet and in the individual PTC temperature sensor See characteristic at T NAT - 5 K R 3 x 550 + 1 x 550 R 2200 at T > NAT + 5 K R 3 x 1330 + 1 x 1330 R 5320 at T > NAT + 15 K R 3 x 4000 + 1 x 4000 R 16000 Typical characteristic R() of a PTC temperature sensor according to DIN 44081 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 79 Motor components and options 4.1 Motor components Technical features of the KTY 84 temperature sensor The KTY 84 has a progressive temperature resistance characteristic that is approximately linear. In addition, the KTY 84 has a low thermal capacity and provides good thermal contact with the motor winding. The KTY 84 has a continuous characteristic. Table 4- 4 Technical data of the KTY 84 PTC thermistor Name Description Type KTY 84 according to EN 60034-11 Transfer range -40 C ... +300 C Resistance when cold (20 C) ca. 580 Resistance when warm (100 C) ca. 1000 Characteristic of a KTY 84 1FW6 Built-in torque motors 80 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Technical features of the Pt1000 temperature sensor The Pt1000 has a linear temperature resistance characteristic. In addition, the Pt1000 has a low thermal capacity and provides good thermal contact with the motor winding. Table 4- 5 Technical data of the Pt1000 PTC thermistor Name Description Type Pt1000 according to EN 60751 Transfer range 0 C ... +300 C Resistance when cold (20 C) ca. 1080 Resistance when warm (100 C) ca. 1380 Characteristic of a Pt1000 System requirements for the Pt1000 temperature sensor To use the Pt1000 together with the following systems, you will need at least the specified versions: SINAMICS S120 Firmware V4.8 and V4.7 HF17 SINUMERIK V4.8 as well as V4.7 SP2 HF1 and V4.5 SP6 SIMOTION V4.5 (SINAMICS Integrated Firmware V4.8) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 81 Motor components and options 4.1 Motor components 4.1.3 Encoders Note Siemens offers its mechatronic support service Please contact your local Siemens office if you require mechatronic support regarding, * the mechanical design of the machine * the closed-loop control technology to be used * the resolution and measuring accuracy of the encoder * the optimum integration of the encoder into the mechanical structure. When designing, constructing and optimizing your machine, we can support you with measurement-based and computer-based analyses. You can obtain additional information from your Siemens contact person, also refer to the Internet link in the introduction under "Technical Support". Encoder system In the following text, encoder systems stand for angular measuring systems, rotary encoders, encoders etc. The encoder system has a range of different functions: Actual speed value encoder for closed-loop speed control Position encoder for closed-loop position control Rotor position encoder (commutation) The encoder system is not included in the scope of delivery. Due to the wide range of different applications, it is not possible to provide a comprehensive list of suitable encoders here. A certain encoder type can be ideal for one application, but essentially unsuitable for another application. Preferred encoders are absolute angular encoders with DRIVE-CLiQ, EnDat interface or incremental angular encoders with 1 VPP- signals. 1FW6 Built-in torque motors 82 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Requirements regarding the encoder Your choice of encoder essentially depends on the following application and converterspecific conditions: required maximum speed required speed accuracy required angular precision and resolution pollution level expected expected electrical/magnetic interference specified ruggedness electrical encoder interface Observe the documentation of the drive system being used and the documentation of the encoder manufacturer. Encoder systems available in the market use different scanning principles (magnetic, inductive, optical, ...). In conjunction with this, high-resolution optical or magnetic systems must have a pulse clearance (or a grid spacing) of maximum 0.04 mm at the circumference on the measuring standard. Systems that do not have a high resolution (e.g. inductive, magnetic) must be designed to be significantly more rugged and insensitive to pollution. With pulse clearances in the range of approx. 1 mm on the measuring standard, these systems achieve angular measuring accuracies that are still sufficient to address positioning accuracy specifications for a wide range of applications. In some instances, encoder systems also internally interpolate the measurement signal. However, when being used on the drive system, this should be avoided as a result of the highly accurate internal interpolation of the measurement signal in the SINAMICS sensor modules. Depending on the mechanical design of the machine regarding elasticity and natural oscillation, depending on the speed and grid spacing of the measuring standard, oscillation can be excited and noise generated. Using a high-resolution optical measuring system, generally, when compared to other techniques, the best dynamic performance, highest control quality, high noise immunity, precision and low noise can be achieved. Further, excitation of oscillation can be also avoided. Preconditions to achieve this include: The overall mechanical system, including motor and encoder mounting, permits this Extremely stiff dynamic machine design to avoid the excitation of low-frequency mechanical oscillation 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 83 Motor components and options 4.1 Motor components Figure 4-5 Performance-resolution diagram Note We cannot guarantee the composition, nature, state, or quality of non-Siemens products. Read the detailed text in "Manufacturer recommendations" in the appendix. Note General mechanical conditions Take into account the permissible mechanical speed, limit frequency of the encoder and Control Unit. When configuring, mounting and adjusting the encoder refer to the appropriate documentation issued by the manufacturer! 1FW6 Built-in torque motors 84 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Mechanical integration of the encoder The mechanical integration of an encoder is defined by certain influencing factors, e.g.: The requirements specified by the encoder manufacturer (mounting specifications, ambient conditions) The closed-motor control (commutation) requires an adequately accurate connection between the motor and encoder without any play The closed-loop speed and position control requires that the encoder is integrated into the mechanical structure with the highest possible stiffness and lowest possible vibration Using the encoder as an angle measuring system for the machine precision requires that the encoder is connected as close as possible to the process In addition to selecting a suitable encoder, the performance of the machine axis is essentially determined by the integration into the overall mechanical system. As a consequence, a general recommendation for integrating the encoder cannot be given for all encoder types and axis concepts. To ensure that the encoder is optimally integrated into the mechanical system, Siemens offers its Mechatronic Support service, see Catalog. For additional information, please contact your local Siemens office. You can find the "Technical Support" Internet link in Chapter "Introduction". Two options for integrating an encoder are shown as example in the following example. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 85 Motor components and options 4.1 Motor components Figure 4-6 Mounting diagram (example) Note Additional mounting examples are provided in Chapter "Installation examples (Page 146)". 1FW6 Built-in torque motors 86 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components 4.1.4 Bearings Selecting the bearing 1FW6 torque motors are built-in motors for directly driven rotary or swivel axes. To set up a complete drive unit, a bearing between the stator and rotor is required in addition to the phase-angle encoder system. Your choice of bearing is governed by the following factors: Geometric requirements (internal and external diameter) Speed Load (magnitude, direction) Rigidity (accuracy, pretension) Service life The bearing is not included in the scope of supply. WARNING Bearing currents and static charging of the rotor Depending on the design and properties of the bearing, the rotor may become statically charged! * Apply the corresponding remedial measures, e.g. insulated bearings or the appropriate grounding. Note Radial forces are generated between the stator and rotor. These must be taken into account when you select the bearing, see also the Chapter "Forces that occur between the stator and rotor (Page 119)". 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 87 Motor components and options 4.1 Motor components 4.1.5 Braking concepts WARNING Uncontrolled coast down of the drive as a result of malfunctions Malfunctions on a rotating machine axes can lead to the drive coasting to a stop in an uncontrolled manner. * Take the appropriate measures to brake the drive with its maximum possible kinetic energy in the event of a fault. The design of mechanical braking systems depends on the maximum kinetic energy, that is, the maximum moment of inertia of the rotating mass and its maximum speed. Possible malfunctions Malfunctions can occur e.g. for: Power failure Encoder failure, encoder monitoring responds Higher-level control failure (e.g., NCU); bus failure Control Unit failure Drive fault Faults in the NC Below are a number of options showing how rotating masses can be braked in the event of a malfunction. 1FW6 Built-in torque motors 88 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.1 Motor components Braking and emergency stop concepts In the case of rotating axes that are restricted to a rotation angle of < 360, damping and impact absorption elements at the limits of the rotation range offer reliable protection. To dissipate the kinetic energy of the rotating mass before it comes into contact with the damping elements, the following measures should be taken to support mechanical braking systems: 1. Electrical braking using the energy in the DC link: Please refer to the documentation of the drive system being used! 2. Electrical braking using armature short-circuit of the stator: Please refer to the documentation of the drive system being used! Disadvantage: The braking torque depends on the speed and may not be sufficient to bring the rotating masses to a standstill. Note If armature short-circuit braking is used, special contactors are required because the currents can be very high. - The release timing for the drive system must be taken into account. 3. Mechanical braking via braking elements: The braking capacity must be dimensioned as highly as possible so that the rotating masses can be reliably braked at maximum kinetic energy. Disadvantage: Depending on the speed, the relatively long response time of the brake controller may mean that the rotating mass continues to rotate for some time without being braked. We recommend that all three measures be implemented together. Measures (2) and (3) are used as an additional protection here in case measure (1) fails: The short-circuiting of the stator works at high speeds to begin with and then the mechanical brake takes effect at lower speeds. A list of recommended braking element manufacturers is provided in the appendix. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 89 Motor components and options 4.2 Options Deploying a holding brake Due to cogging torques, torque motors can be pulled into a preferable magnetic operating position if the motor is no longer supplied with power from the drive. If the drive is already at a standstill, this can cause unexpected movements in up to a half magnetic pole pitch in both directions. To prevent possible damage to the workpiece and/or tool, it may be advisable to use a holding brake. WARNING Uncontrolled rotation for inclined and horizontal axes Torque motors are not self clamping. For inclined and horizontal axes in the no current state, if the center of gravity lies outside the axis of rotation and there is no weight equalization, then load can move downwards in an uncontrolled fashion. This can result in injury and material damage. * Use a holding brake for inclined and horizontal axes that are not equipped with weight equalization. A holding brake may also be required if: The bearing friction does not compensate or exceed the cogging torques and unexpected movements result Unexpected movements of the drive can lead to damage (e.g. a motor with a large mass can also generate a high level of kinetic energy) Drives with a weight load must be shut down and de-energized in any position To prevent movements when the drive is switched on or off, the holding brake response must be synchronized with the drive. During commissioning, refer to the documentation for the drive system being used. 1FW6 Built-in torque motors 90 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Motor components and options 4.2 Options 4.2 Options 4.2.1 Round sealing ring (O ring) 4.2.2 Cooling connection adapter Note The cooling connection adapter is an option, and only fits for built-torque motors with integrated cooling, for frame sizes 16, 19, 23 and 29. Please order when required. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 91 Motor components and options 4.2 Options 4.2.3 Plug connector Connector type Connector size Article No. Power connection 1.5 6FX2003-0LA10 Power connection 1 6FX2003-0LA00 Signal connection M17 6FX2003-0SU07 1FW6 Built-in torque motors 92 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5 Note Siemens offers its mechatronic support service Please contact your local Siemens office if you require mechatronic support regarding, * the mechanical design of the machine * the closed-loop control technology to be used * the resolution and measuring accuracy of the encoder * the optimum integration of the encoder into the mechanical structure. When designing, constructing and optimizing your machine, we can support you with measurement-based and computer-based analyses. You can obtain additional information from your Siemens contact person, also refer to the Internet link in the introduction under "Technical Support". 5.1 Configuring software 5.1.1 SIZER configuration tool Overview The SIZER calculation tool supports you in the technical dimensioning of the hardware and firmware components required for a drive task. SIZER supports the following configuration steps: Configuring the power supply Designing the motor and gearbox, including calculation of mechanical transmission elements Configuring the drive components Compiling the required accessories Selection of the line-side and motor-side power options 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 93 Configuration 5.2 Configuring workflow The configuration process produces the following results: A parts list of components required (Export to Excel) Technical specifications of the system Characteristic curves Comments on system reactions Installation information of the drive and control components Energy considerations of the configured drive systems You can find additional information that you can download in the Internet at SIZER (https://support.industry.siemens.com/cs/document/54992004/sizer-for-siemensdrives?dti=0&pnid=13434&lc=en-WW). 5.1.2 STARTER drive/commissioning software Core statement The STARTER commissioning tool offers Commissioning Optimization Diagnostics Table 5- 1 Article number for STARTER Commissioning tool Article no. of the DVD STARTER 6SL3072-0AA00-0AG0 German, English, French, Italian, Spanish 5.2 Configuring workflow Requirements Your choice of torque motor depends on the following factors: The peak and rms torque of the duty cycle required for the application The required speed and angular acceleration The installation space available The required/possible drive arrangement (single/parallel operation) The required cooling method 1FW6 Built-in torque motors 94 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow Procedure Selecting the motors is generally an iterative process because - in particular with highlydynamic direct drives - the moment of inertia of the motor type is a factor in determining the required torques. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 95 Configuration 5.2 Configuring workflow 5.2.1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is directly proportional to its moment of inertia J in kgm2. The moment of inertia takes into account the rotating mass and its spatial distribution across the entire volume of the body with respect to the rotary axes. The rotating mass comprises the mass of the rotating mechanical structure (e.g. tool and holder) and the mass of the rotor. Frictional torque The frictional torque Mr is in opposition to the direction in which the rotor rotates. It can be approximately calculated from a combination of the constant "adhesion component" MRH and "sliding friction component" MRG. Both components also depend on the bearing used and its load. Depending on the mechanical design, loads here generally include axial forces and clamping forces between the bearing components. Further procedure The moment of inertia of a suitable motor type can be used here initially. If it transpires that the discrepancy between the assumed and actual moment of inertia is too great when further calculations are made, you then have to carry out a further iterative step when selecting the motor. To calculate the frictional torque, use the relevant specifications issued by the bearing manufacturer. 1FW6 Built-in torque motors 96 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow 5.2.2 Type of load cycle Uninterrupted duty S1 With uninterrupted duty S1, the motor runs permanently with a constant load. The load period is sufficient to achieve thermal equilibrium. The rated data is of relevance when dimensioning the motor for uninterrupted duty. NOTICE Motor overload An excessively high load can lead to shutdown, or if the temperature sensors are not correctly evaluated, then the motor could be destroyed. * Ensure that the load does not exceed the value IN specified in the data sheets! * Ensure that the temperature sensors are correctly connected and evaluated. Short-time duty S2 For short-time duty S2 the load duration is so short that the final thermal state is not reached. The subsequent zero-current break is so long that the motor practically cools down completely. NOTICE Motor overload An excessively high load can lead to shutdown, or if the temperature sensors are not correctly evaluated, then the motor could be destroyed. * Ensure that the load does not exceed the value IMAX specified in the data sheets! * Ensure that the temperature sensors are correctly connected and evaluated. The motor may only be operated for a limited time t < tMAX with a current IN < IM IMAX . The time tMAX can be calculated using the following logarithmic formula: with = (IM / IN)2 and thermal time constants tTH. The thermal time constants, the maximum currents and the rated currents of the motors can be taken from the data sheets. The above equation is valid under the precondition that the initial temperature of the motor - the intake temperature of the water cooling TVORL corresponds to what is specified in the data sheet. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 97 Configuration 5.2 Configuring workflow Example A motor should be operated with maximum current from the cold state. IMAX = 47 A, IN = 26 A; this results in = 3.268 tTH = 180 s The motor can be operated for a maximum of 66 s at maximum current. Intermittent duty S3 With intermittent duty S3, periods of load time tB with constant current alternate with periods of downtime tS with no current feed. The motor heats up during the load time and then cools down again while at standstill. After a sufficient number of duty cycles with cycle duration tSpiel = tB + tS, the temperature characteristic oscillates between a constant maximum value To and a constant minimum value Tu; see figure below. Figure 5-1 Current and temperature characteristic for intermittent duty S3 1FW6 Built-in torque motors 98 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow For currents IN < IM IMAX, it is not permissible that the rms current exceeds the rated current: In this respect, the cycle duration should not exceed 10% of the thermal time constant tTH. If a longer cycle duration is necessary, please contact your local Siemens office. Example When the thermal time constant tTH = 180 s, this results in the following maximum permissible cycle duration: tSpiel = 0.1 * 180 s = 18 s Significance of the duty cycle In addition to the frictional torque, you must also take into account the duty cycle when selecting the motor. The duty cycle contains information regarding the sequence of motion of the drive axes and the machining forces that occur in the process. Motional sequence The motional sequence can be specified as a rotation angle-time diagram, angular velocitytime diagram, speed-time diagram, or angular acceleration-time diagram. The torques resulting from the motional sequence (accelerating torque Ma) are proportional with respect to the angular acceleration and moment of inertia J, and are in opposition to the acceleration. Angle-time diagrams and speed-time diagrams can be converted to angular accelerationtime diagrams (t) in accordance with the following correlations: 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 99 Configuration 5.2 Configuring workflow Example Figure 5-2 5.2.3 Example of a duty cycle with a speed-time diagram n(t), the resulting angular acceleration-time diagram (t), and a machining torque-time diagram Mb(t) Torque-time diagram Required motor torque The required motor torque Mm is always the sum of the individual torques. The sign in front of the torque specifications must always be taken into account. Mm = Ma + Mb + Mr Ma : Accelerating torque Mb: Machining torque Mr: Frictional torque 1FW6 Built-in torque motors 100 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow Determining the required motor torque The frictional torque characteristic can be determined on the basis of the speed characteristic. The total formula can then be used to create the motor torque-time diagram (see diagram below) from which the required peak torque MmMAX can be read directly. Figure 5-3 Individual torques that occur - and the resulting required motor torque -Mm for a torque drive as characteristic with respect to time 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 101 Configuration 5.2 Configuring workflow In addition to the peak torque MmMAX, the required rms torque Meff of the motor is also a decisive factor when dimensioning the motor. The rms torque Meff mainly responsible for the temperature rise in the motor can be derived from the motor torque-time diagram by means of quadratic averaging (root mean square) and must not exceed the rated torque MN. If the individual torques are stable in each section, the integral can be simplified to create a totals formula (see also the following diagram). Figure 5-4 Motor torque-time diagram 1FW6 Built-in torque motors 102 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow 5.2.4 Selecting motors Select a suitable torque motor using the values determined for the peak torque MmMAX and rms torque Meff of the duty cycle. You must take the following factors into account when selecting a motor Avoid undesirable limiting effects when control loops overshoot. For the maximum torque MMAX include approximately 10 % control reserve with reference to the required value MmMAX. The rated torque MN of the motor must be at least as high as the rms torque Meff determined for the duty cycle. If certain general conditions (e.g. machining torque or frictional torque) are not known, then you are advised to include an even higher reserve. In addition to the requirements resulting from the duty cycle, mechanical installation conditions may influence your choice of motor. For instance, the same motor torque can often be generated in a long motor with a smaller diameter as well as in a short motor with a larger diameter. If more than one torque motor generates a torque for a specific axis, the values of the peak torques and rms torques of the duty cycle of the individual motors must be added. If the motor is to be operated over a longer period of time at minimum speed, then select a motor with an appropriately higher rated torque, see the subsequent Chapter "Uneven current load (Page 103)". 5.2.5 Uneven current load If the current load of the three phases is continuously uneven, the motor must only be operated at no more than approx. 70 % of its rated torque, see also M0* in Chapter "Technical data and characteristics". For exact configurations, contact your local Siemens office. Note Uneven current load Not all of the three phases are necessarily evenly loaded in all motor operating modes! Examples of uneven current load: * Standstill with current fed to the motor, e.g. for: - Compensation of a weight force - Start-up against a brake system (damping and impact absorption elements) * Low speeds over a longer period (n << 1 rpm) * Very small oscillating rotary movements (path on rotor circumference < pole width) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 103 Configuration 5.2 Configuring workflow 5.2.6 Motor torque-speed diagram Checking torques and speeds At high speeds, the maximum available motor torque is limited by the available DC link voltage. The speeds occurring in the motion sequence can exceed the maximum speed nMAX,MMAX specified for the motor type at the maximum torque MMAX. In this case, a check must be made based on the motor torque-speed diagram. This diagram is included with the motor specifications. Figure 5-5 Motor torque-speed diagram 1FW6 Built-in torque motors 104 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow Determining the motor torque-speed diagram If the motor torque-speed diagram is not available, then determine the motor torque-speed diagram from the following data taken from the "Motor torque speed diagram" figure. Maximum torque MMAX with the associated speed nMAX,MMAX Rated torque MN with the associated speed nN In this diagram, transfer all operating points of the duty cycle from the motor torque-time diagram and the speed-time diagram. Generally, you only have to search for critical points in time in the torque-time diagram. Critical points in time are when the maximum speed exceeds the nMAX,MMAX at peak torque. For these points in time, determine the motor torque (in the example M1) from the motor torque-time diagram. Check whether the motor torque lies below the characteristic in the motor torque-speed diagram. Figure 5-6 Motor torque-time diagram and associated speed-time diagram 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 105 Configuration 5.2 Configuring workflow 5.2.7 Torque-speed requirements Fulfilling the torque-speed requirements If the selected torque motor cannot fulfill the torque-speed requirements, the following options are available: Larger motor If an operating point in the range A is required, a motor with a larger diameter and/or longer length is required (see motor 2 in the following diagram). Advantage: Higher torques are available. Disadvantage: A larger motor installation space is required. Figure 5-7 Requirement: larger motor Motor with faster winding If an operating point in the range B is required, a motor with a lower phase inductance is required (see motor 2 in the following diagram). Advantage: Higher speeds are possible. Disadvantage: A higher motor current is required. Figure 5-8 Requirement: lower phase inductance 1FW6 Built-in torque motors 106 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow Field weakening operation If an operating point in range C is required, then the motor must be operated in the field weakening range (see the following diagram). Advantage: Significantly higher speeds are possible. Disadvantage: The torques available are very low. A lower current is required, refer to the description for field weakening operation in Chapter "Technical data and characteristics" Figure 5-9 5.2.8 Requirement: Field weakening Checking the moments of inertia Once a suitable motor has been selected, the moment of inertia of the rotating mass on the axis has been determined. This value can be used to check the assumptions made regarding the duty cycle. Recalculating the duty cycle If the moment of inertia initially assumed deviates significantly from the actual moment of inertia, the duty cycle may have to be recalculated. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 107 Configuration 5.2 Configuring workflow 5.2.9 Selecting the drive system components for the power connection The drive system components for the power connection are selected on the basis of the peak and continuous currents that occur in the duty cycle. If more than one motor is operated in parallel on a single power unit, the total values of the peak and continuous currents must be taken into account. NOTICE Damaged main insulation In systems where direct drives are used on controlled infeeds, electrical oscillations can occur with respect to ground potential. These oscillations are, among other things, influenced by: * The lengths of the cables * The rating of the infeed/regenerative feedback module * The type of infeed/regenerative feedback module (particularly when an HFD commutating reactor is already present) * The number of axes * The size of the motor * The winding design of the motor * The type of line supply * The place of installation The oscillations lead to increased voltage loads and may damage the main insulation! * To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit. 1FW6 Built-in torque motors 108 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.2 Configuring workflow 5.2.10 Calculation of the required infeed Dimensioning the Active Infeed Use the drive's power balance to dimension the Active Infeed. The first important quantity to know is the mechanical power Pmech to be produced on the motor shaft. Based on this shaft output, the electrical active power PLine to be drawn from the supply system can be determined by adding the power loss of the motor PV Mot, the power loss of the Motor Module PV MoMo and the power loss of the Active Infeed PV AI to the mechanical power Pmech: PLine = Pmech + PV Mot + PV MoMo + PV AI. The active power to be drawn from the power system depends on the line voltage ULine, the line current ILine and the line-side power factor cosLine as defined by the relation PLine = 3 * ULine * ILine * cosLine. This is used to calculate the required line current ILine of the Active Infeed as follows: ILine = PLine / (3 * ULine * cosLine). If the Active Infeed is operated according to the factory setting, i.e. with a line-side power factor of cosLine = 1, so that it draws only pure active power from the supply, then the formula can be simplified to ILine = PLine / (3 * ULine). The Active Infeed must now be selected such that the permissible line current of the Active Infeed is higher or equal to the required value ILine. 5.2.11 Voltage Protection Module The VPM Voltage Protection Module is used for motors with an EMF of U > 820 V to 2000 V (Ueff > 570 V to 1400 V), in order to limit the DC voltage at the drive system in the case of a fault. The VPM identifies an excessively high DC voltage (UDC > 820 V), short-circuits the three motor feeder cables and therefore brakes the motor. The energy remaining in the motor is converted into heat as a result of the short-circuit in the VPM and in the motor winding. The maximum speed nMAX,INV is specified in the data sheets, where no Voltage Protection Module VPM is required. You can dimension the VPM using the following formula to calculate the motor short-circuit current IK: IK = kT / (3 * p * LSTR) The explanations of the codes used in the formula can be found in Chapter "Technical data and characteristics". 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 109 Configuration 5.3 Examples 5.3 Examples Note The data used here may deviate from the values specified in "Technical data and characteristics". This does not affect the configuration procedure, however. General conditions for positioning within a defined period Moment of inertia in kgm2: J = 5.1 kg m2; moved cylindrical mass m = 30 kg with equivalent radius r = 0.583 m; axis of rotation of the moved masses and the motor are identical; calculated from Figure 5-10 Moments of inertia of moving cylindrical mass and torque motor Rotation angle in degrees: = 120 is equivalent in rad: = 2/3 rad Traversing time in s: t1 = 0.4 s Constant friction torque in Nm: Mr = 100 Nm 1FW6 Built-in torque motors 110 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.3 Examples The following must be determined: Suitable torque motor Angular velocity in rad/s or speed n in rpm Angular acceleration in rad/s2 The shape of the traversing profile is not stipulated, but the angle to be traversed and the duration are specified for this. Provided that no restrictive requirements regarding angular acceleration and/or angular velocity have been specified, the most straightforward suitable traversing operation simply involves acceleration followed by deceleration. Figure 5-11 Idealized depiction of the traversing profile with angular acceleration (t), angular velocity (t) and angle (t) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 111 Configuration 5.3 Examples Table 5- 2 Functions of the individual sections in the traversing profile Section I Section II I (t) = II (t) = - I (t) = t II (t) = - t + t1 I (t) = 1/2 t2 II (t) = - 1/2 t2 + t1 t - MAX The angular acceleration (t) is constant section by section. In the first section, the angular velocity (t) increases linearly up to the maximum value, and then in the second section, linearly down to standstill. The angle of rotation (t) increases in section I and in section II according to parabolic functions. This type of traversing profile allows the shortest positioning times. The required constant angular acceleration or angular deceleration can be calculated from the defined final angle MAX and the associated instant in time t1. For the sake of simplicity, momentary transitional phases between acceleration/deceleration and the resulting angle changes are not taken into account. Since the areas below the curves for (t) are the same in both sections, the following applies: The angular velocity 1/2 t1 reached at instant MAX is determined from the calculated angular acceleration: The speed nMAX can be calculated from the nMAX = MAX * 60 / 2. Note 1 rad corresponds to 180/ = 57.296 1 revolution corresponds to 360 or 2 rad The following can be calculated with the values specified: Angular acceleration = 52.36 rad/s2 Angular velocity MAX = 10.47 rad/s Speed nMAX = 100 rpm 1FW6 Built-in torque motors 112 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.3 Examples The following applies for the required acceleration torque: Ma = (J + Jm) * Since the moment of inertia Jm for the 1FW6 motor is not known at the time of configuring, then initially Jm = 0 kgm2 must be assumed. Ma = 5.1 kgm2 * 52.36 rad/s2 = 267 Nm To accelerate the specified mass, a torque Ma of 267 Nm is required. Mm = Mr + Ma Mm = 100 Nm + 267 Nm = 367 Nm Together with the constant frictional torque Mr, a motor torque of Mm = 367 Nm. is obtained. A suitable motor can be selected from the "Built-in torque motors: overview" table in accordance with the following criteria: Maximum torque at least 367 Nm. Maximum speed (specifying the max. torque): at least 100 rpm. Suitable motors are: 1FW6090-0PB15-2JC2 (diameter 230 mm, length 190 mm) 1FW6130-0PB05-1JC2 (diameter 310 mm, length 90 mm) The moment of inertia of the motor 1FW6090-0PB15-2JC2 is J = 0.0465 kgm2. The accelerating torque Ma can now be corrected to: Ma = (5.1 kgm2 + 0.0465 kgm2) * 52.36 rad/s2 = 269 Nm This means that the total motor torque required increases Mm = Mr + Ma up to 369 Nm. The moment of inertia of the motor 1FW6130-0PB05-1JC2 is J = 0.0637 kgm2. The accelerating torque Ma can now be corrected to: Ma = (5.1 kgm2 + 0.0637 kgm2) * 52.36 rad/s2 = 270 Nm This means that the total motor torque required increases Mm = Mr + Ma up to 370 Nm. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 113 Configuration 5.4 Installation Evaluation Both motors are suitable for this positioning task. The installation requirements govern which motor is better suited. During positioning, the motor reaches a torque that far exceeds its rated torque MN, and the resulting power loss is much greater than the permissible continuous power loss. Provided that positioning only takes a short time and the winding temperature remains below the shutdown limit, this high load is permissible. Also see Section "Intermittent duty S3" in Chapter "Specification of the duty cycle". Periodic duty cycle (S3 mode) The motor can repeat a drive operation any number of times (e.g. the positioning operation described above), in which M > MN intermittently occurs, if there are sufficiently long intervals in which the windings are de-energized between the load phases. Also see Section "Intermittent duty S3" in Chapter "Specification of the duty cycle." The "duty cycle" comprises the load phase and the zero-current (cooling) phase. The cooling phases are crucial here: As a result of the no-load intervals, the effective torque of the duty cycle is reduced to the value of the rated torque MN of the motor. If the future duty cycle is either not known or cannot be estimated, the motor can only be selected on the basis of the required maximum speed and peak torque. This means that for the duty cycle, the maximum permissible rms torque Meff of the duty cycle is also defined. This results in a very short cooling phase, the length of which must not be undershot. A significantly simplified load cycle comprising three time segments with lengths t1, t2, t3 is assumed by way of example. In these time segments, torques M1, M2, M3 are produced. Each of these torques can have any value between + MMAX and - MMAX . The effective torque Meff of this load cycle in Nm can be calculated using the following formula: In this case, the cycle duration (t1 + t2 + t3) should not be longer than 10 % of the thermal time constant tTH. The load cycle is permissible, as long as Meff MN. 1FW6 Built-in torque motors 114 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation 5.4 Installation 5.4.1 Safety instructions for mounting WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". Installing torque motors involves carrying out work in the vicinity of unpacked rotors. The resulting danger from strong magnetic fields is, therefore, particularly high. Only remove the transport locks when installing the torque motor in the mechanical axis assembly, see Chapter "Procedure for installing the motor". 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 115 Configuration 5.4 Installation WARNING Risk of rotor permanent magnets causing crushing injuries The forces of attraction of magnetic rotors act on materials that can be magnetized. The forces of attraction increase significantly close to the rotor. The response threshold of 3 mT for risk of injury through attraction and causing a projectile effect is reached at a distance of 100 mm (Directive 2013/35/EU). Rotors and materials that can be magnetized can suddenly slam together unintentionally. Two rotors can also unintentionally slam together. There is a significant risk of crushing when you are close to a rotor. Close to the motor, the magnetic forces of attraction can be up to several kN. - Example: Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a body part. * Do not underestimate the strength of the attractive forces, and work very carefully. * Wear safety gloves. * The work should be done by at least two people. * Do not unpack the rotor until immediately before assembly. * Never unpack several rotors at once. * Never place the rotors directly next to one another without providing adequate protection. * Never carry any objects made of magnetizable materials (for example watches, steel or iron tools) and/or permanent magnets close to the rotor! If tools that can be magnetized are still required, then hold any tool firmly using both hands. Slowly bring the tool to the rotor. * Immediately install the rotor after it has been unpacked. * Use a special installation device when centering and assembling the stator and rotor as individual components. Maintain the special procedure. * Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.) trapped between two components: - A hammer (about 3 kg) made of solid, non-magnetizable material - Two pointed wedges (wedge angle approx. 10 - 15, minimum height 50 mm) made of solid, non-magnetizable material (e.g. hard wood) 1FW6 Built-in torque motors 116 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation NOTICE Destruction of the motor If you fix the rotor and/or stator at both ends, this can result in significant material deformation in the machine assembly due to thermal expansion, which could destroy the motor. * The machine must be designed in such a way that both the rotor and the stator are each secured on one side only. See Chapter "Installation examples". 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 117 Configuration 5.4 Installation WARNING Electric shock caused by defective cables Defective connecting cables can cause an electric shock and/or material damage, e.g. by fire. * When installing the motor, make sure that the connection cables - are not damaged - are not under tension - cannot come into contact with any rotating parts * Note the permissible bending radii according to Chapter "Data of the power cable at the stator". * Do not hold a motor by its cables. * Do not pull the motor cables. WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock. * Only mount and remove the electrical components if you are qualified to do so. * Any work carried out at the motor must always be done with the system in a no-voltage condition. * Do not touch the cable ports. Correctly connect the stator power connections, or insulate them properly. * Do not disconnect the power connections when the stator is under voltage (live). * Only use the specific power cables intended for the purpose. * First connect the protective conductor (PE). * Connect the cable shield through a wide area. * First connect the power cable to the stator before you connect the power cable to the inverter. * First disconnect the connection to the inverter before you disconnect the power connection to the stator. * Disconnect the protective conductor PE last. 1FW6 Built-in torque motors 118 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation CAUTION Risk of crushing when the rotor is installed There is a risk of crushing when the rotor of an installed torque motor rotates! * Wear safety gloves. * Take extreme care when performing any work. CAUTION Sharp edges and falling objects Sharp edges can cause cuts and falling objects can injure feet. * Always wear safety shoes and safety gloves! 5.4.2 Forces that occur between the stator and rotor Radial and axial forces Figure 5-12 Active forces when stators and rotors are installed 1 Rotor with permanent magnets 2 Stator Fa Axial attractive force Fr Radial attractive force 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 119 Configuration 5.4 Installation Radial forces between the stator and rotor The following table shows the active radial forces (in N per 0.1 mm centering error) between the stator and rotor. The longer the active component, the greater the radial force. Table 5- 3 Radial forces in N/0.1 mm with radial centering errors during installation Active length in mm 30 50 70 100 110 150 200 1FW605 80 140 190 270 - 400 - 1FW606 110 180 250 350 - 520 - 1FW609 - 240 330 470 - 710 - 1FW613 - 360 500 710 - 1070 - 1FW615 - 330 460 660 - 990 - 1FW616 - 290 410 590 - 880 1180 1FW619 - 350 490 710 - 1060 1410 1FW623 - 420 590 840 - 1260 1680 1FW629 - - 600 - 940 1280 1630 Note You must note the radial forces between the stator and rotor as well as the maximum permissible concentricity error specified in the dimension drawings. Example With torque motor 1FW6090-0Px010-xxxx (active component length: 100 mm), the eccentricity is 0.2 mm, for example. The active radial force as a result of this centering error is, therefore: 1FW6 Built-in torque motors 120 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Axial forces between the stator and rotor Table 5- 4 Axial forces (in N) between the stator and rotor during installation Axial forces in N 1FW605 1FW606 1FW609 1FW613 1FW615 1FW616 1FW619 1FW623 1FW629 40 60 80 120 150 210 250 300 450 Note At the beginning and at the end of the insertion process, the axial forces of attraction between the stator and rotor are 4x to 5x higher. 5.4.3 Installation device Requirements of the installation device The installation device ensures that the stator and rotor are aligned centrically during the entire installation procedure. When installing, observe the effective axial forces. The installation device must be adapted by the customer in line with the machine construction. It must be sufficiently rigid so that it is not warped by the strong attractive forces between the stator and rotor. Radial forces must be taken into account when the installation device is dimensioned. The installation device must not have any loose parts. NOTICE Destruction of the motor The stator and rotor must not come into contact with each other during centering and installation because damage can occur. * Use the installation device during installation. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 121 Configuration 5.4 Installation Example: Centering and installing motors with a cooling jacket 1. Place the stator so that it is centered in the holding fixture of the lower part of the installation device. 2. Place the rotor so that it is centered in the holding fixture of the upper part of the installation device. 3. Insert the spacer film in the stator in such a way that approx. 1/4 of the spacer film protrudes. 1FW6 Built-in torque motors 122 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation 4. Carefully lower the rotor using the upper part of the installation device and carefully fit it into the lower part of the installation device in such a way that the rotor can be aligned centrically over the sleeve bearing and shaft in the stator. WARNING Risk of crushing when the rotor is lowered. * Take extreme care when performing any work. 5. Using the top part of the installation device, lower the rotor as far as it will go into the lower part of the installation device. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 123 Configuration 5.4 Installation 6. Fix the stator and rotor using the transport locks. To do this, tighten the bolts with the specified tightening torques according to the table "Required property classes and tightening torques for stator and rotor." 7. Remove the spacer foil. When the stator and rotor are correctly centered, the spacer film can be easily removed by hand. 1FW6 Built-in torque motors 124 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation 5.4.4 Specifications relating to the mounting side Permissible mounting side Note As a result of the design, the following motors may only be mounted at the A flange. Table 5- 5 Mounting at the A flange 1FW616 1FW619 1FW623 1FW629 1FW6160-xxB10-2Pxx 1FW6190-xxB10-2Pxx 1FW6230-xxB15-0Wxx 1FW6290-xxB07-2Pxx 1FW6160-xxB15-2Pxx 1FW6190-xxB15-2Pxx 1FW6230-xxB20-0Wxx 1FW6290-xxB11-2Pxx 1FW6160-xxB15-0Wxx 1FW6190-xxB15-0Wxx 1FW6290-xxB15-2Pxx 1FW6160-xxB20-2Pxx 1FW6190-xxB20-2Pxx 1FW6290-xxB20-2Pxx 1FW6160-xxB20-0Wxx 1FW6190-xxB20-0Wxx Figure 5-13 A flange and B flange 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 125 Configuration 5.4 Installation 5.4.5 Specifications for mounting torque motors Mounting system The following must be taken into account when the torque motor is mounted: Only use new (unused) fixing screws. The mounting surfaces must be free of oil and grease. Note the maximum permissible insertion depth of the fixing screws in the stator and rotor (refer to the relevant installation drawing or the following table). The minimum insertion depth for the fixing screws in the stator: 1.0 x d + section without threads (valid for 1FW605 and 1FW606) 1.3 x d (valid for 1FW609 to 1FW613) 1.0 x d (valid for 1FW615 and higher) Minimum insertion depth of the fixing screws in the rotor flange (in steel): 1.1 x d (valid for 1FW605 and 1FW606) 1.0 x d (valid for 1FW609 to 1FW629) To secure the screws, choose long clamping lengths lk, lk / d > 5 if possible; alternatively (if lk / d > 5 is not possible), check pretensioning of the screws at regular intervals (tighten with calibrated torque wrench). Note the tightening torques specified in the table below. Tighten the screws in such a way that the angle of rotation is controlled. Using a calibrated torque wrench with the shortest possible bit insert, however, ensure that they are tightened in diagonally opposite (180) pairs. Tighten all the screws to minimize the risk of them penetrating other materials. Do not use any liquids for securing the screws. Explanations: Ik = Clamping length of the screw in mm d = Nominal diameter of the screw in mm (e.g. M8 screw: d = 8 mm) 1FW6 Built-in torque motors 126 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Screw material and tightening torques Screws of varying strength classes are required to secure the motor to the machine structure. The table below shows the required strength classes and tightening torques for the stator and rotor fixing screws. Table 5- 6 Required strength classes and tightening torques for the stator and rotor Motor Screw (strength class) Tightening torque MA in Nm M6 (8.8) 9 M6 (8.8) 9 M5 (8.8) 5.2 M5 (8.8) 5.2 M6 (8.8) 9 M8 (8.8) 21.6 1FW6160-xxB20-xxxx M8 (10.9) 31.8 1FW6190-xxB05-xxxx to M8 (8.8) 21.6 1FW6190-xxB20-xxxx M8 (10.9) 31.8 1FW6230-xxB05-xxxx to M8 (8.8) 21.6 1FW6230-xxB20-xxxx M8 (10.9) 31.8 1FW6290-xxB07-xxxx to M10 (8.8) 43 M10 (10.9) 61.8 1FW6050-xxB03-xxxx to 1FW6050-xxB15-xxxx 1FW6060-xxB03-xxxx to 1FW6060-xxB15-xxxx 1FW6090-xxB05-xxxx to 1FW6090-xxB15-xxxx 1FW6130-xxB05-xxxx to 1FW6130-xxB15-xxxx 1FW6150-xxB05-xxxx to 1FW6150-xxB15-xxxx 1FW6160-xxB05-xxxx to 1FW6160-xxB15-xxxx 1FW6190-xxB15-xxxx 1FW6230-xxB15-xxxx 1FW6290-xxB15-xxxx 1FW6290-xxB20-xxxx Note Underlying friction factor ges = 0.1 With lower friction values, the tightening torques may have to be reduced. Also note the maximum tightening torques of the screws used. These may be lower than the values specified in the table above. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 127 Configuration 5.4 Installation Table 5- 7 Maximum permissible screw insertion depths for the stator and rotor Component Max. permissible screw-in depth in mm Thread 1FW605, 1FW606 / stator 8.5 + section without thread *) M6 1FW605, 1FW606 / rotor 11 M6 1FW609, 1FW613 / stator and rotor 10 M5 1FW615 / stator and rotor 12 M6 1FW616, 1FW619, 1FW623 / stator 13 M8 1FW616, 1FW619, 1FW623 / rotor 12 M8 1FW629 / stator 15 M10 1FW629 / rotor 15 M10 *) See the installation drawing "detail Z" 5.4.6 Procedure when installing the motor Sequence for installing the motor WARNING Risk of injury and material damage Injury and/or destruction of motor components can occur if you do not observe the specified sequence when installing the motor. * Perform work steps in the specified sequence during installation. 1FW6 Built-in torque motors 128 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation 1. Preparing and cleaning the mounting surfaces for motor parts and the machine. - Deburr and round off the holes (e.g. cooling inlet/outlet holes) inside the machine housing. - Carefully remove any machining residue (e.g. chippings, dirt, foreign bodies, etc.). - For motors with cooling jacket: Slightly grease O-rings; for example, by drawing through a cloth dipped in grease. Take into account compatibility with the O-ring material (fluoric rubber, Viton). 2. This point only applies to motors with cooling jacket: Guide both O-rings over the cooling jacket surface of the motor into the grooves provided. - Do not overstretch the O-rings (O-rings maximum of up to 10% during installation, otherwise installation and leak tightness problems may occur). - Do not twist the O-rings. - Do not use any sharp objects! - Use special tools to help you position the components correctly. - Use installation devices whenever possible. 3. If necessary, insulate the power connections properly (otherwise there is a risk of electric shock when rotating as a result of the induced voltage and short-circuit braking torques for a phase short-circuit). 4. In the delivery condition, the transport locks on the stator and rotor are attached at both flange surfaces. Remove the transport looks at the mounting side. Loosen the transport locks on the opposite side. If transport locks are removed or loosened, the motor must always be carefully moved. Keep the transport locks as they may be required in the case of service and when removing the motor. Do not manually center and install the stator and rotor as individual components due to the risk of crushing! To do this, always use the special installation device. Please refer to the description of the installation device in this chapter. 5. This point only applies to motors with cooling jacket: Insert the motor with the free flange face forwards into the prepared locating hole of the machine housing. In this case, the O-rings must not be forced out of the slot and damaged. Ensure that the motor does not become canted in the installation space during the installation procedure. If the motor does however become slightly canted, this can be corrected by gently hitting the flange with a rubber mallet. 6. Screw the flange face of the stator to the machine housing and the flange face of the rotor to the adjustable axle. In this case, observe the specified torques and the mounting technology specifications listed in this chapter. If the stator and rotor on opposite flange faces are screwed to the machine construction, a special mounting device is required. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 129 Configuration 5.4 Installation 7. Completely remove any transport locks that are still in place. This point is not applicable for stator and rotor as individual components. 8. Remove the spacer film. When the stator and rotor are correctly centered, the spacer film can be easily removed by hand. Keep spacer film safe for subsequent transport, packaging and storage of the motor. 9. Make sure that the rotor can move without hindrance. Make sure that the spacer film and all other foreign bodies are removed from the air gap. 10.Connect the coolant ducts. 11.Connect the power and signal cables. 5.4.7 Cooler connection The connectors can generally be installed using standard tools. First determine the sum of the pressure losses of the individual cooling components and the associated piping. Compare the result with the cooling capacity of the cooling unit. 5.4.7.1 Cooler connection for motors with a cooling jacket The cooler for motors with a cooling jacket is connected via the built-in construction. The cooling water cable cross-sections depend on the cross-sections of the cooling slots in the jacket. These slots are sealed by means of the housing provided by the customer and the O-rings. In the case a built-in torque motor with a cooling jacket, the coolant must be supplied/ discharged via two holes (cut by the user) in the axes construction (see following diagrams). For information on the installation hole fit, refer to the section titled "Installation drawings/Dimension drawings". To ensure optimized, uniform cooling across all cooling slots, the coolant infeed for torque motors 1FW609 and 1FW613 must be offset by 90 vis-a-vis the cable outlet for the electrical supply. If a different location is selected for the coolant inlet/outlet, the coolant is not distributed evenly in the cooling slots. The least favorable position for the coolant inlet/outlet is at an angle of 90 counter-clockwise: because, in this case, the coolant can barely flow through the foremost or rearmost cooling slots. The coolant infeed must be positioned directly above the exit point of the electrical cable outlets on 1FW615 torque motors. 1FW6 Built-in torque motors 130 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-14 Figure 5-15 Cooler connection for 1FW609 and 1FW613 (example) Cooler connection for 1FW615 (example) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 131 Configuration 5.4 Installation 5.4.7.2 Cooler connection for motors with integrated cooling For built-in torque motors with integrated cooling, no alterations need to be made on the machine construction for connecting the cooler. You can directly connect the cooler via the fittings (1/8" pipe thread, DIN 2999). 1FW605 and 1FW606 motors are connected to the cooling system using plug connections that can be simply released. For motors that are equipped with a precision and main cooler, each cooling circuit can be separately fed and controlled. Suitable connectors are required for connecting the hoses. Note Keep the pressure loss for motors with precision and main cooler low Keep the pressure losses low by applying the following measures: * Using a cooling connection adapter, connect the precision and main coolers in parallel immediately before the cooler connections. * Do not use excessively thin hoses directly after the cooling connection adapter. The optional cooling connection adapter that can be ordered can be connected via a 1/4" pipe thread (DIN 2999) either axially or radially on the outside. Note Cooling principle In a series connection, the coolant must flow through the precision cooler first and then the main cooler. Otherwise, the coolant already warmed up in the main cooler would enter the precision cooler and have a negative impact on the cooling effect. Every cooler has an inlet and discharge. As far as cooling is concerned, it doesn't make any difference in which direction the coolant flows through the cooling circuit. Which connection is used as inlet and which as discharge can be freely selected. NOTICE Destruction of the motor Most of the motors have a permanently mounted cooling connection plate. If you remove the cooling connection plate, the motor could be destroyed. * Do not remove the cooling connection plate. Note It is only permissible to remove the locking plate for the cooling connection for 1FW605 and 1FW606 motors for service purposes, and this must be done by a Siemens service center employee. 1FW6 Built-in torque motors 132 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Cooling connection adapter (option) Figure 5-16 Cooling connection adapter (option) for parallel connection of main cooler and precision cooler for 1FW616, 1FW619, 1FW623, 1FW629 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 133 Configuration 5.4 Installation Cooler connection for 1FW605 and 1FW606 Figure 5-17 Axial cooler connection 1FW605 and 1FW606 Note Manufacturer's recommendations for plug-in connections for the coolant connection are provided in the Appendix. 1FW6 Built-in torque motors 134 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Cooler connection for 1FW616, 1FW619 and 1FW623 Figure 5-18 Cooling connection plate for 1FW616, 1FW619, 1FW623 Figure 5-19 Axial cooler connection with cooling connection adapter (option) for 1FW616, 1FW619, 1FW623 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 135 Configuration 5.4 Installation Figure 5-20 Outer radial cooler connection with cooling connection adapter (option) for 1FW616, 1FW619, 1FW623 1FW6 Built-in torque motors 136 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-21 Cooling connection adapter (option) for 1FW616, 1FW619, 1FW623 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 137 Configuration 5.4 Installation Cooler connection for 1FW629 Figure 5-22 Cooling connection plate for 1FW629 1FW6 Built-in torque motors 138 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-23 Axial cooler connection with cooling connection adapter (option) for 1FW629 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 139 Configuration 5.4 Installation Figure 5-24 Outer radial cooler connection with cooling connection adapter (option) for 1FW629 1FW6 Built-in torque motors 140 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-25 Cooling connection adapter (option) for 1FW629 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 141 Configuration 5.4 Installation 5.4.7.3 Hoses for the cooling system The hoses for the cooling system must be highly resistant to the coolant, flexible, and abrasion proof. The hoses for the cooling system should not be chosen until all the materials used in the cooling system and the applicable boundary conditions are known. When using a cooling connection adapter with motors featuring integrated cooling, overly thin hoses should not be used directly following the cooling connection adapter in order to prevent pressure drops. For a list of companies from whom you can obtain connectors and accessories for cooling systems, see the appendix. Note We cannot guarantee the composition, nature, state, or quality of non-Siemens products. Read the detailed text in "Manufacturer recommendations" in the appendix. 5.4.7.4 Cooling connection adapter Mounting the cooler connection adapter for motors with integrated cooling The components required for connecting the cooler for motors with integrated cooling can usually be mounted with standard tools. The cooling connection adapter is not mounted for motors which are not equipped with a precision cooler. The cooling connection adapter is mounted using three cylinder-head screws. The cooling ducts are sealed by means of O-rings (see the following diagrams). The cylinderhead screws and O-rings are supplied with the cooling connection adapter. 1FW6 Built-in torque motors 142 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-26 Mounting the cooling connection adapter 1FW616, 1FW619, 1FW623 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 143 Configuration 5.4 Installation Figure 5-27 Mounting the cooling connection adapter 1FW629 1FW6 Built-in torque motors 144 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation 5.4.8 Checking the work performed Checking the mounting work After installation has been completed, check that the rotor can freely rotate. Before moving the rotor, remove all tools and objects from the area of the rotor and air gap. WARNING Risk of electric shock A voltage is induced in the stator when the rotor rotates. You can get an electric shock when touching the terminals, the open cable ends or the plug connector contacts. * Correctly connect the motor power cables. Alternatively: Insulate the plug connector contacts or terminals and conductors of open cable ends before you rotate the rotor. The mounted rotary axes must always be able to move without hindrance. Examples of axes that cannot necessarily be checked by hand: - Large axes with a high friction torque - Blocking in a current-free state - Uneven weight forces WARNING Danger if an axis moves in an uncontrolled manner. There is a risk that the axis moves in an uncontrolled fashion if you release the locking or brake when the axis is de-energized and not subject to closed-loop control. * Carefully ensure that nobody is in the hazard zone. All cables must be routed and secured in such a way that they cannot be bent, pressed against rotating parts or damaged in any other way. Coolant supply ducts must be easily accessible and the coolant must be allowed to flow freely. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 145 Configuration 5.4 Installation 5.4.9 Installation examples Note The examples provided below are not necessarily complete nor are they suitable for all applications. Note that the rotor and stator are secured on one side on the machine construction. Depending on the machine construction, the stator can be secured on the same side as the rotor or on the opposite side. Table 5- 8 Explanations of the following diagrams with examples showing the principle of installation Image title Description Rotary table with torque motor with integrated cooling The construction shown is ideal for precision applications and tilting tables with strong machining forces. The phase-angle encoder is integrated in the bearing. Rotary table with torque motor with cooling jacket The construction shown is ideal for precision applications, dividing units, applications with holding operation, and tilting tables with an integrated brake. It is compact and, therefore, easy to integrate. Part-turn actuator with torque motor with integrated cooling The construction shown is ideal for robots, robot systems, and tool changers. The phase-angle encoder is sufficiently decoupled from the heat source (motor winding). Installing a torque motor with integrated cooling on the shaft extension of a part-turn actuator 1.: In the delivery condition, the transport locks on the stator and rotor are attached at both flange surfaces. A spacer film is located between the stator and rotor. 2.: The transport locks are removed on the mounting side. Opposite transport locks are released. 3.: The rotor is bolted to the shaft extension with its mount. Here, the specified torques and specifications regarding the mounting system should be carefully observed. The stator is located and bolted in its mount. Carefully observe the specified torques and specifications regarding the mounting system. Only after this has been done, have the transport locks and distance film been removed. 1FW6 Built-in torque motors 146 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Image title Description Part-turn actuator with torque motor with cooling jacket The construction shown is ideal for moderate load forces and medium precision requirements (e.g. woodworking, packaging systems, tool changers). For roller drives, this construction is only suitable for short axes with low deflection. Roller drive with low shaft deflection with torque motor with integrated cooling The construction shown is ideal for roller drives with high concentricity requirements and low positioning accuracy. A rotary encoder with a moderate angular resolution is sufficient here. The encoder must be decoupled from the thermal expansion of the shaft by means of a suitable interface. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 147 Configuration 5.4 Installation Figure 5-28 Rotary table with torque motor with integrated cooling 1FW6 Built-in torque motors 148 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-29 Rotary table with torque motor with cooling jacket 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 149 Configuration 5.4 Installation Figure 5-30 Part-turn actuator with torque motor with integrated cooling 1FW6 Built-in torque motors 150 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-31 Installing a torque motor with integrated cooling on the shaft extension of a part-turn actuator 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 151 Configuration 5.4 Installation Figure 5-32 Part-turn actuator with torque motor with cooling jacket 1FW6 Built-in torque motors 152 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Configuration 5.4 Installation Figure 5-33 Roller drive with low shaft deflection with torque motor with integrated cooling 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 153 Configuration 5.4 Installation 1FW6 Built-in torque motors 154 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6 The technical data and characteristics for the 1FW6 Built-in torque motors are specified in this Chapter. This data collection provides the motor data required for configuration and contains a number of additional data for more detailed calculations for detailed analyses and problem analyses. Technical data subject to change. Note System-specific data refer to the combination of built-in torque motors 1FW6 with SINAMICS S120 drive systems. Unless otherwise specified, the following boundary conditions apply here: * The DC link voltage UDC is 600 V, the converter output voltage Ua max is 425 V * The motor is water-cooled with the recommended minimum flow rate according to the data sheet and a water intake temperature TVORL of 35 C * The rated temperature of the motor winding TN is 130 C * Voltages and currents are specified as rms values * Installation altitude of the motors up to 2000 m above sea level * For motors with integrated cooling that are equipped with main and precision coolers, the power/performance data has been determined with the use of a cooling connection adapter 6.1 Explanations of the formula abbreviations Content of the data sheet The data specified on the data sheets is explained in the following section. It is categorized as follows: Boundary conditions Data at the rated operating point Limit data Physical constants Data for the motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 155 Technical data and characteristics 6.1 Explanations of the formula abbreviations Boundary conditions UDC Converter DC link voltage (direct voltage value). Comment: For converter output voltages Ua max, see Chapter "System integration". TVORL Maximum intake temperature of the water cooler for the main cooler and precision cooler if the motor is to be utilized up to its rated torque MN. For details of the dependency of the continuous motor current on intake temperature of the water cooler, see the characteristic curve in "Cooling". TN Rated temperature of the motor winding. MN Rated torque of the motor. IN Rated motor current at the rated torque MN. nN Rated speed where the motor provides rated torque MN. PV,N Motor power loss at the rated operating point (MN,nN) at the rated temperature TN. MMAX Maximum motor torque. IMAX Maximum motor current at the maximum torque MMAX. Maximum possible load duration: see "Short-time duty S2". PEL,MAX Electric power drawn by the motor at the (MMAX,nMAX,MMAX) point at rated temperature TN. Rated data Limit data Note The sum of the mechanical power Pmech output and power loss PV yields the electric power drawn by the motor PEL. Also refer to "Calculating the required infeed power." The rated electric power drawn by the motor at the rated operating point with M = MN and n = nN can be calculated as follows: PEL,N = Pmech,N + PV,N = 2 MN nN + 3 R130 I02 + PLV,N The stator iron losses are taken into account because instead of IN, the higher current I0 is used for the calculation. You can read off the rotor power loss PLV,N from the "Rotor losses with respect to speed" characteristic. 1FW6 Built-in torque motors 156 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.1 Explanations of the formula abbreviations Insert the appropriate data from the Chapter "Data sheets and diagrams" into the following formula. Conversion of the speed n from rpm to s-1 and the power from W to kW has already been taken into account. nMAX Maximum permissible operating speed. nMAX,MMAX Maximum speed at which the motor can supply the maximum torque MMAX. nMAX,INV Maximum speed, where a Voltage Protection Module VPM is not required. nMAX,0 No-load speed; max. speed without load. M0 Torque for speed n = 1 rpm at which the load and power loss are still evenly distributed across all three motor phases. I0 Current (rms value) of the motor at torque M0 and speed n = 1 rpm. M0* Thermal static torque when the current is unevenly distributed across the three motor lines. An uneven current load occurs in the following operating modes: * Standstill * Operation with short cyclic rotations (< 1 pole pitch) * for n << 1 rpm Since the saturation effect can be disregarded for the rated current, the following applies (approximately): I0* Thermal stall current (rms value) of the motor at M0*. The following applies: Physical constants kT,20 Motor torque constants at a rotor temperature of 20 C (refers to the lower linear range of the torque-current characteristic). kE Voltage constants for calculating the mutually induced line-to-line voltage. kM,20 Motor constant for a winding temperature of T = 20 C. The motor constant kM(T) can be calculated for other temperatures: kM(T) = kM,20 [1 + (T - 20 C)] using the temperature coefficients = -0.001 1/K for magnets kM(T) = kM,20 [1 - 0.001 (T - 20 C)] tTH Thermal time constant of the motor winding. This is derived from the temperature characteristic in the winding with a sudden load and constant current. See diagram below. After time tTH has elapsed, the motor winding reaches approx. 63 % of its final temperature TGRENZ, if the thermal protection does not respond beforehand. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 157 Technical data and characteristics 6.1 Explanations of the formula abbreviations Figure 6-1 Thermal time constant p Number of pole pairs of the motor. MCOG Cogging torque. This is the torque generated by the interaction between the laminated core and permanent magnets at the air gap in stators that have been disconnected from the power supply. The cogging torque can be calculated as follows: Here, a1 to an are the amplitudes of the torque harmonics. ms Mass of the stator without fixing screws, connectors, connection cables, and coolant. mL Mass of the rotor without fixing screws. JL Rotor moment of inertia RSTR,20 Phase resistance of the winding at a winding temperature of 20 C. The value of the phase resistance is required for calculating the power loss, among other things. R20 can be converted for other phase resistances as follows: RSTR(T) = RSTR,20 [1 + (T - 20C)] with the temperature coefficients = 0.00393 1/K for copper. The following applies for RSTR,130: RSTR,130 = RSTR,20 1.4323. LSTR Phase inductance of the stator winding with integrated fan. 1FW6 Built-in torque motors 158 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.1 Explanations of the formula abbreviations Data for main motor cooler QH,MAX H,MIN TH Maximum thermal power that is dissipated by the main cooler when the motor is utilized up to the rated torque MN and at the rated temperature TN. Recommended minimum volume flow rate in the main cooler to achieve the rated torque MN. The temperature increase of the cooling medium between the inlet and return flow circuit of the main cooler at the operating point QH,MAX and H,MIN can be estimated with the following formula: average density of water: = 1000 kg/m3 average specific thermal capacity of water: cp = 4.18 * 103 J/(kg K) Temperature change with respect to the intake temperature: TH in K volume flow rate: in m3/s Figure 6-2 pH Sample characteristic "Temperature increase of the coolant between the inlet and return flow circuit of the main cooler" Coolant pressure drop between the inlet and return flow circuit of the main cooler with volume flow H,MIN. The main and precision coolers for motors with integrated cooling are connected in parallel. The volume flow rates of the main and precision cooler are added to create a total volume flow rate; the pressure drop in the main cooler pH corresponds to the pressure drop in the precision cooler pP. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 159 Technical data and characteristics 6.1 Explanations of the formula abbreviations Figure 6-3 Sample characteristic: "Pressure losses in the main cooler over volume flow rate" Data for precision motor cooler QP,MAX P,MIN Tp Maximum heat loss dissipated by the precision cooler when the motor is utilized up to its rated torque MN and at rated temperature TN. Recommended minimum volume flow rate in the precision cooler to achieve a minimum temperature increase on the mounting surface of the stator with respect to TVORL. The temperature increase of the cooling medium between the inlet and return flow circuit of the precision cooler at the operating point QP,MAX and P,MIN can be estimated with the following formula: average density of water: = 1000 kg/m3 average specific thermal capacity of water: cp = 4.18 * 103 J/(kg K) Temperature change with respect to the intake temperature: TP in K volume flow rate: in m3/s Figure 6-4 Sample characteristic "Temperature increase of the coolant between the inlet and return flow circuit of the precision cooler" 1FW6 Built-in torque motors 160 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.1 Explanations of the formula abbreviations Torque-speed diagram with field weakening 1 S1 duty 2 S1 duty with field weakening 3 S3 duty, cycle duration should not exceed 10 % of the thermal time constant tTH 4 S3 duty with field weakening, cycle duration should not exceed 10 % of the thermal time constant tTH 5 Voltage limit characteristic 6 Limit characteristic for S1 duty 7 Voltage limit characteristic with field weakening 8 Rated operating point at MN, nN, IN 9 Operating point at MMAX, IMAX, nMAX,MMAX 10 Torque M0 at speed n = 1 rpm Figure 6-5 Schematic description of the torque-speed diagram The voltage induced in the motor winding increases as the speed increases. The difference between the DC link voltage of the converter and the induced motor voltage can be used to impress the current. The torque must be reduced if the voltage limit of the infeed module is reached at speed n. All operating points that can be achieved with the motor lie below the "voltage limiting characteristic". 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 161 Technical data and characteristics 6.1 Explanations of the formula abbreviations For the SINAMICS S120 drive system, as a result of the field weakening function, when the "voltage limiting characteristic" is reached, then the voltage induced in the motor winding is automatically compensated. As a consequence, the speed range of a motor can be extended without requiring a larger power module. The operating points for field weakening that can be reached when motoring, are located to the left or below the "voltage limiting characteristic with field weakening" and to the right of the "voltage limiting characteristic". Note Above a certain speed, a Voltage Protection Module VPM is required; refer to the Chapter "Configuring" and "Data sheets and diagrams" regarding this topic. Please note that as the speed increases, the rotor power loss also increases. This means that additional measures must be taken to dissipate the rotor power loss. The circle shown in the "Schematic description of the torque-speed diagram" diagram on the torque axis designates the area/range around M0 and M0*. In the detail view it is shown zoomed in. The motors described are multi-pin and have a sufficiently large thermal time constant. As a consequence, torque M0 can be reached, even at very low speeds. The torque-speed diagrams for the motors can be found in Chapter "Data sheets and diagrams." Rotor power loss For every frame size and active part length, the rotor power loss PLV is specified as a set of characteristics "Rotor power loss with respect to speed" for the defined torque. Figure 6-6 Rotor power loss speed diagram (example) 1FW6 Built-in torque motors 162 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque For each frame size and active part length, the short-circuit braking torque MBR is specified as characteristic "short-circuit braking torque with respect to speed". Figure 6-7 6.2 Table 6- 1 Color Short-circuit braking torque speed diagram (example) Data sheets and diagrams Color coding of the M-n characteristics in the diagrams Resulting DC link voltage UDC Converter output voltage Permissible line supply voltage (rms value) Ua max (rms value) SINAMICS S120 Line Module 634 V 460 V Smart Line Module, uncontrolled with regenerative feedback 3 x AC 480 V or Basic Line Module, uncontrolled without regenerative feedback 600 V 425 V 3 x AC 400 V Active Line Module, controlled with regenerative feedback 528 V 380 V 3 x AC 400 V Smart Line Module, uncontrolled with regenerative feedback or Basic Line Module, uncontrolled without regenerative feedback 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 163 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.1 1FW6050-xxxxx-xxxx Data sheet 1FW6050-xxB03-xxxx Table 6- 2 1FW6050-xxB03-0Fxx Technical data Symbol Unit -xxB03-0Fxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 23.2 Rated current IN A 4.87 Rated speed nN rpm 940 Rated power loss PV,N kW 0.769 Maximum torque MMAX Nm 34.4 Maximum current IMAX A 7.61 Electric motor power at MMAX PEL,MAX kW 4.23 Maximum speed nMAX rpm 2820 Maximum speed at maximum torque nMAX,MMAX rpm 697 Max. speed without VPM nMAX,INV rpm 1970 No-load speed nMAX,0 rpm 1440 Torque at n = 1 rpm M0 Nm 24.2 Current at M0 and n = 1 rpm I0 A 5.09 Thermal static torque M0* Nm 17.4 Thermal stall current I0 * A 3.6 Torque constant at 20 C kT,20 Nm/A 4.87 Voltage constant kE V/(1000/min) 294 Motor constant at 20 C kM,20 Nm/(W)0,5 1.07 Thermal time constant tTH s 75 No. of pole pairs p - 11 Cogging torque MCOG Nm Stator mass mS kg 2.2 Rotor mass mL kg 0.881 Rotor moment of inertia JL 10-2 kgm2 0.139 Phase resistance of winding at 20 C RSTR, 20 6.91 Phase inductance of winding LSTR mH 24.5 1FW6050 Boundary conditions Data at the rated operating point Limit data Physical constants 0.357 1FW6 Built-in torque motors 164 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB03-0Fxx QH,MAX kW 0.698 1FW6050 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 2.6 Cooling medium temperature increase TH K 3.86 Pressure drop pH bar 0.133 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 165 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6050-xxB03-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 166 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 167 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 168 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6050-xxB05-xxxx Table 6- 3 1FW6050-xxB05-0Fxx Technical data Symbol Unit -xxB05-0Fxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 39.5 Rated current IN A 4.98 Rated speed nN rpm 525 Rated power loss PV,N kW 1.04 Maximum torque MMAX Nm 57.5 Maximum current IMAX A 7.64 Electric motor power at MMAX PEL,MAX kW 4.59 Maximum speed nMAX rpm 1730 Maximum speed at maximum torque nMAX,MMAX rpm 376 Max. speed without VPM nMAX,INV rpm 1180 No-load speed nMAX,0 rpm 865 Torque at n = 1 rpm M0 Nm 40.4 Current at M0 and n = 1 rpm I0 A 5.1 Thermal static torque M0* Nm 29 Thermal stall current I0 * A 3.6 Torque constant at 20 C kT,20 Nm/A 8.11 Voltage constant kE V/(1000/min) 491 Motor constant at 20 C kM,20 Nm/(W)0,5 1.54 Thermal time constant tTH s 75 No. of pole pairs p - 11 Cogging torque MCOG Nm 0.596 Stator mass mS kg 4.2 Rotor mass mL kg 1.69 Rotor moment of inertia JL 10-2 kgm2 0.267 Phase resistance of winding at 20 C RSTR, 20 9.29 Phase inductance of winding LSTR mH 39.1 1FW6050 Boundary conditions 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 169 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-0Fxx QH,MAX kW 0.941 1FW6050 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 3.22 Cooling medium temperature increase TH K 4.2 Pressure drop pH bar 0.2 H,MIN 1FW6 Built-in torque motors 170 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6050-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 171 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 172 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 173 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6050-xxB07-xxxx Table 6- 4 1FW6050-xxB07-0Fxx, 1FW6050-xxB07-0Kxx Technical data Symbol Unit -xxB07-0Fxx -xxB07-0Kxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 55.7 50.9 Rated current IN A 5.02 9 Rated speed nN rpm 349 895 Rated power loss PV,N kW 1.27 1.23 Maximum torque MMAX Nm 80.6 81.2 Maximum current IMAX A 7.65 14.6 Electric motor power at MMAX PEL,MAX kW 4.85 8.79 Maximum speed nMAX, rpm 1240 2480 Maximum speed at maximum torque nMAX,MMAX rpm 236 685 Max. speed without VPM nMAX,INV rpm 844 1700 No-load speed nMAX,0 rpm 618 1240 Torque at n = 1 rpm M0 Nm 56.6 53 Current at M0 and n = 1 rpm I0 A 5.1 9.38 Thermal static torque M0* Nm 40.7 37.5 Thermal stall current I0 * A 3.61 6.63 Torque constant at 20 C kT,20 Nm/A 11.4 5.66 Voltage constant kE V/(1000/min) 687 342 Motor constant at 20 C kM,20 Nm/(W)0,5 1.95 1.81 Thermal time constant tTH s 75 75 No. of pole pairs p - 11 11 Cogging torque MCOG Nm 0.835 0.835 Stator mass mS kg 5.5 5.5 Rotor mass mL kg 2.41 2.41 Rotor moment of inertia JL 10-2 kgm2 0.39 0.39 Phase resistance of winding at 20 C RSTR, 20 11.4 3.25 Phase inductance of winding LSTR mH 53.6 11.9 1FW6050 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 174 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-0Fxx -xxB07-0Kxx QH,MAX kW 1.15 1.12 1FW6050 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 3.83 3.83 Cooling medium temperature increase TH K 4.32 4.19 Pressure drop pH bar 0.276 0.276 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 175 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6050-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 176 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 177 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 178 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 179 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6050-xxB10-xxxx Table 6- 5 1FW6050-xxB10-0Kxx Technical data Symbol Unit -xxB10-0Kxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 73.7 Rated current IN A 9.13 Rated speed nN rpm 589 Rated power loss PV,N kW 1.6 Maximum torque MMAX Nm 116 Maximum current IMAX A 14.6 Electric motor power at MMAX PEL,MAX kW 9.16 Maximum speed nMAX rpm 1740 Maximum speed at maximum torque nMAX,MMAX rpm 437 Max. speed without VPM nMAX,INV rpm 1190 No-load speed nMAX,0 rpm 869 Torque at n = 1 rpm M0 Nm 75.8 Current at M0 and n = 1 rpm I0 A 9.38 Thermal static torque M0* Nm 53.6 Thermal stall current I0 * A 6.63 Torque constant at 20 C kT,20 Nm/A 8.08 Voltage constant kE V/(1000/min) 488 Motor constant at 20 C kM,20 Nm/(W)0,5 2.27 Thermal time constant tTH s 75 No. of pole pairs p - 11 Cogging torque MCOG Nm 1.19 Stator mass mS kg 8.3 Rotor mass mL kg 3.07 Rotor moment of inertia JL 10-2 kgm2 0.488 Phase resistance of winding at 20 C RSTR, 20 4.23 Phase inductance of winding LSTR mH 16.9 1FW6050 Boundary conditions 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 180 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-0Kxx QH,MAX kW 1.45 1FW6050 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 4.76 Cooling medium temperature increase TH K 4.38 Pressure drop pH bar 0.416 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 181 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6050-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 182 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 183 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 184 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6050-xxB15-xxxx Table 6- 6 1FW6050-xxB15-0Kxx, 1FW6050-xxB15-1Jxx Technical data Symbol Unit -xxB15-0Kxx -xxB15-1Jxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 112 109 Rated current IN A 9.23 18 Rated speed nN rpm 348 850 Rated power loss PV,N kW 2.27 2.27 Maximum torque MMAX Nm 174 174 Maximum current IMAX A 14.6 29.1 Electric motor power at MMAX PEL,MAX kW 9.74 17.5 Maximum speed nMAX rpm 1160 2320 Maximum speed at maximum torque nMAX,MMAX rpm 234 658 Max. speed without VPM nMAX,INV rpm 791 1580 No-load speed nMAX,0 rpm 579 1160 Torque at n = 1 rpm M0 Nm 114 114 Current at M0 and n = 1 rpm I0 A 9.38 18.8 Thermal static torque M0* Nm 80.4 80.4 Thermal stall current I0 * A 6.63 13.3 Torque constant at 20 C kT,20 Nm/A 12.1 6.06 Voltage constant kE V/(1000/min) 733 366 Motor constant at 20 C kM,20 Nm/(W)0,5 2.86 2.86 Thermal time constant tTH s 75 75 No. of pole pairs p - 11 11 Cogging torque MCOG Nm 1.79 1.79 Stator mass mS kg 14.8 14.8 Rotor mass mL kg 4.37 4.37 Rotor moment of inertia JL 10-2 kgm2 0.691 0.691 Phase resistance of winding at 20 C RSTR, 20 6 1.5 Phase inductance of winding LSTR mH 25.1 6.28 1FW6050 Boundary conditions 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 185 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-0Kxx -xxB15-1Jxx QH,MAX kW 2.06 2.06 1FW6050 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 6.3 6.3 Cooling medium temperature increase TH K 4.7 4.7 Pressure drop pH bar 0.705 0.705 H,MIN 1FW6 Built-in torque motors 186 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6050-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 187 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 188 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 189 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 190 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.2 1FW6060-xxxxx-xxxx Data sheet 1FW6060-xxB03-xxxx Table 6- 7 1FW6060-xxB03-0Fxx Technical data Symbol Unit -xxB03-0Fxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm Rated current IN A 4.33 Rated speed nN rpm 633 Rated power loss PV,N kW 0.778 Maximum torque MMAX Nm 64.5 Maximum current IMAX A 9.81 Electric motor power at MMAX PEL,MAX kW 5.91 Maximum speed nMAX rpm 1860 Maximum speed at maximum torque nMAX,MMAX rpm 330 Max. speed without VPM nMAX,INV rpm 1270 No-load speed nMAX,0 rpm 932 Torque at n = 1 rpm M0 Nm 33.3 Current at M0 and n = 1 rpm I0 A 4.51 Thermal static torque M0* Nm 23.8 Thermal stall current I0 * A 3.19 Torque constant at 20 C kT,20 Nm/A 7.53 Voltage constant kE V/(1000/min) 455 Motor constant at 20 C kM,20 Nm/(W)0,5 1.46 Thermal time constant tTH s 75 No. of pole pairs p - 15 Cogging torque MCOG Nm 0.466 Stator mass mS kg 5.87 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 8.9 Phase inductance of winding LSTR mH 24.2 1FW6060 Boundary conditions Data at the rated operating point 32 Limit data Physical constants 1.21 kgm2 0.347 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 191 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB03-0Fxx QH,MAX kW 0.647 1FW6060 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 3.46 Cooling medium temperature increase TH K 2.69 Pressure drop pH bar 0.496 H,MIN 1FW6 Built-in torque motors 192 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6060-xxB03-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 193 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 194 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 195 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6060-xxB05-xxxx Table 6- 8 1FW6060-xxB05-0Fxx, 1FW6060-xxB05-0Kxx Technical data Symbol Unit -xxB05-0Fxx -xxB05-0Kxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 62 60.6 Rated current IN A 4.42 7.79 Rated speed nN rpm 309 663 Rated power loss PV,N kW 1.06 1.07 Maximum torque MMAX Nm 123 123 Maximum current IMAX A 9.85 17.7 Electric motor power at MMAX PEL,MAX kW 6.65 10.2 Maximum speed nMAX rpm 984 1770 Maximum speed at maximum torque nMAX,MMAX rpm 126 399 Max. speed without VPM nMAX,INV rpm 672 1210 No-load speed nMAX,0 rpm 492 886 Torque at n = 1 rpm M0 Nm 63.1 63.1 Current at M0 and n = 1 rpm I0 A 4.51 8.13 Thermal static torque M0* Nm 45.2 45.2 Thermal stall current I0 * A 3.19 5.75 Torque constant at 20 C kT,20 Nm/A 14.3 7.92 Voltage constant kE V/(1000/min) 863 479 Motor constant at 20 C kM,20 Nm/(W)0,5 2.37 2.36 Thermal time constant tTH s 75 75 No. of pole pairs p - 15 15 Cogging torque MCOG Nm 0.884 0.884 Stator mass mS kg 7.62 7.62 Rotor mass mL kg 2.32 2.32 Rotor moment of inertia JL 10-2 kgm2 0.665 0.665 Phase resistance of winding at 20 C RSTR, 20 12.1 3.76 Phase inductance of winding LSTR mH 38.7 11.9 1FW6060 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 196 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-0Fxx -xxB05-0Kxx QH,MAX kW 0.88 0.889 1FW6060 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 4.28 4.28 Cooling medium temperature increase TH K 2.96 2.99 Pressure drop pH bar 0.74 0.74 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 197 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6060-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 198 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 199 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 200 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 201 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6060-xxB07-xxxx Table 6- 9 1FW6060-xxB07-0Fxx, 1FW6060-xxB07-0Kxx Technical data Symbol Unit -xxB07-0Fxx -xxB07-0Kxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 84.3 83 Rated current IN A 4.45 7.9 Rated speed nN rpm 203 464 Rated power loss PV,N kW 1.32 1.33 Maximum torque MMAX Nm 166 166 Maximum current IMAX A 9.86 17.8 Electric motor power at MMAX PEL,MAX kW 7.06 10.8 Maximum speed nMAX rpm 728 1310 Maximum speed at maximum torque nMAX,MMAX rpm 43.3 256 Max. speed without VPM nMAX,INV rpm 497 896 No-load speed nMAX,0 rpm 364 656 Torque at n = 1 rpm M0 Nm 85.4 85.4 Current at M0 and n = 1 rpm I0 A 4.51 8.13 Thermal static torque M0* Nm 61.1 61.1 Thermal stall current I0 * A 3.19 5.75 Torque constant at 20 C kT,20 Nm/A 19.3 10.7 Voltage constant kE V/(1000/min) 1170 647 Motor constant at 20 C kM,20 Nm/(W)0,5 2.87 2.85 Thermal time constant tTH s 75 75 No. of pole pairs p - 15 15 Cogging torque MCOG Nm 1.19 1.19 Stator mass mS kg 9.37 9.37 Rotor mass mL kg 3.13 3.13 Rotor moment of inertia JL 10-2 kgm2 0.904 0.904 Phase resistance of winding at 20 C RSTR, 20 15.1 4.69 Phase inductance of winding LSTR mH 53.2 16.4 1FW6060 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 202 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-0Fxx -xxB07-0Kxx QH,MAX kW 1.1 1.11 1FW6060 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 5.1 5.1 Cooling medium temperature increase TH K 3.1 3.12 Pressure drop pH bar 1.03 1.03 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 203 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6060-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 204 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 205 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 206 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 207 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6060-xxB10-xxxx Table 6- 10 1FW6060-xxB10-0Kxx, 1FW6060-xxB10-1Jxx Technical data Symbol Unit -xxB10-0Kxx -xxB10-1Jxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 117 111 Rated current IN A 7.98 14.6 Rated speed nN rpm 302 708 Rated power loss PV,N kW 1.79 1.86 Maximum torque MMAX Nm 231 226 Maximum current IMAX A 17.8 31.5 Electric motor power at MMAX PEL,MAX kW 11.8 19.1 Maximum speed nMAX rpm 943 1830 Maximum speed at maximum torque nMAX,MMAX rpm 133 471 Max. speed without VPM nMAX,INV rpm 645 1250 No-load speed nMAX,0 rpm 472 913 Torque at n = 1 rpm M0 Nm 119 116 Current at M0 and n = 1 rpm I0 A 8.13 15.3 Thermal static torque M0* Nm 85 82.8 Thermal stall current I0 * A 5.75 10.8 Torque constant at 20 C kT,20 Nm/A 14.9 7.69 Voltage constant kE V/(1000/min) 900 465 Motor constant at 20 C kM,20 Nm/(W)0,5 3.42 3.26 Thermal time constant tTH s 75 75 No. of pole pairs p - 15 15 Cogging torque MCOG Nm 1.66 1.66 Stator mass mS kg 12 12 Rotor mass mL kg 4.21 4.21 Rotor moment of inertia JL 10-2 kgm2 1.21 1.21 Phase resistance of winding at 20 C RSTR, 20 6.3 1.85 Phase inductance of winding LSTR mH 23.1 5.42 1FW6060 Boundary conditions 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 208 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-0Kxx -xxB10-1Jxx QH,MAX kW 1.49 1.54 1FW6060 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 6.33 6.33 Cooling medium temperature increase TH K 3.38 3.51 Pressure drop pH bar 1.54 1.54 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 209 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6060-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 210 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 211 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 212 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 213 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6060-xxB15-xxxx Table 6- 11 1FW6060-xxB15-0Kxx, 1FW6060-xxB15-1Jxx Technical data Symbol Unit -xxB15-0Kxx -xxB15-1Jxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 172 166 Rated current IN A 8.04 14.8 Rated speed nN rpm 174 442 Rated power loss PV,N kW 2.48 2.65 Maximum torque MMAX Nm 339 332 Maximum current IMAX A 17.8 31.5 Electric motor power at MMAX PEL,MAX kW 12.9 20.3 Maximum speed nMAX rpm 643 1240 Maximum speed at maximum torque nMAX,MMAX rpm 27.6 260 Max. speed without VPM nMAX,INV rpm 439 850 No-load speed nMAX,0 rpm 321 622 Torque at n = 1 rpm M0 Nm 174 171 Current at M0 and n = 1 rpm I0 A 8.13 15.3 Thermal static torque M0* Nm 125 122 Thermal stall current I0 * A 5.75 10.8 Torque constant at 20 C kT,20 Nm/A 21.8 11.3 Voltage constant kE V/(1000/min) 1320 682 Motor constant at 20 C kM,20 Nm/(W)0,5 4.27 4 Thermal time constant tTH s 75 75 No. of pole pairs p - 15 15 Cogging torque MCOG Nm 2.44 2.44 Stator mass mS kg 16.4 16.4 Rotor mass mL kg 5.97 5.97 Rotor moment of inertia JL 10-2 kgm2 1.72 1.72 Phase resistance of winding at 20 C RSTR, 20 8.73 2.65 Phase inductance of winding LSTR mH 34.2 8.09 1FW6060 Boundary conditions 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 214 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-0Kxx -xxB15-1Jxx QH,MAX kW 2.06 2.21 1FW6060 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 8.38 8.38 Cooling medium temperature increase TH K 3.54 3.79 Pressure drop pH bar 2.62 2.62 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 215 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6060-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 216 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 217 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 218 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 219 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.3 1FW6090-xxxxx-xxxx Data sheet 1FW6090-xxB05-xxxx Table 6- 12 1FW6090-xxB05-0Fxx, 1FW6090-xxB05-0Kxx Technical data Symbol Unit -xxB05-0Fxx -xxB05-0Kxx DC link voltage UDC Water cooling inlet temperature TVORL V 600 600 C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 113 109 Rated current IN A 5.62 7.47 Rated speed nN rpm 142 250 Rated power loss PV,N kW 2.2 2.14 Maximum torque MMAX Nm 179 179 Maximum current IMAX A 9.55 13.3 Electric motor power at MMAX PEL,MAX kW 6.66 8.23 Maximum speed nMAX rpm 620 861 Maximum speed at maximum torque nMAX,MMAX rpm 50.2 142 Max. speed without VPM nMAX,INV rpm 424 589 No-load speed nMAX,0 rpm 310 431 Torque at n = 1 rpm M0 Nm 119 119 Current at M0 and n = 1 rpm I0 A 5.92 8.22 Thermal static torque M0* Nm 85.7 85.7 Thermal stall current I0 * A 4.19 5.82 Torque constant at 20 C kT,20 Nm/A 20.8 15 Voltage constant kE V/(1000/min) 1260 906 Motor constant at 20 C kM,20 Nm/(W)0,5 3.14 3.19 Thermal time constant tTH s 60 60 No. of pole pairs p - 22 22 Cogging torque MCOG Nm 1.19 1.19 Stator mass mS kg 6.6 6.6 Rotor mass mL kg 2.6 2.6 Rotor moment of inertia JL 10-2 1.52 1.52 Phase resistance of winding at 20 C RSTR, 20 14.6 7.37 Phase inductance of winding LSTR mH 47.1 24.4 1FW6090 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors 220 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-0Fxx -xxB05-0Kxx QH,MAX kW 1.83 1.78 1FW6090 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 3.4 3.4 Cooling medium temperature increase TH K 7.74 7.54 Pressure drop pH bar 0.168 0.168 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 221 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6090-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 222 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 223 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 224 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 225 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6090-xxB07-xxxx Table 6- 13 1FW6090-xxB07-0Kxx, 1FW6090-xxB07-1Jxx Technical data Symbol Unit -xxB07-0Kxx -xxB07-1Jxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 154 142 Rated current IN A 9.52 13.9 Rated speed nN rpm 224 428 Rated power loss PV,N kW 2.72 2.69 Maximum torque MMAX Nm 251 251 Maximum current IMAX A 16.7 26.5 Electric motor power at MMAX PEL,MAX kW 10.4 14.3 Maximum speed nMAX rpm 776 1230 Maximum speed at maximum torque nMAX,MMAX rpm 128 278 Max. speed without VPM nMAX,INV rpm 530 841 No-load speed nMAX,0 rpm 388 615 Torque at n = 1 rpm M0 Nm 166 166 Current at M0 and n = 1 rpm I0 A 10.4 16.5 Thermal static torque M0* Nm 120 120 Thermal stall current I0 * A 7.33 11.6 Torque constant at 20 C kT,20 Nm/A 16.6 10.5 Voltage constant kE V/(1000/min) 1010 634 Motor constant at 20 C kM,20 Nm/(W)0,5 3.96 3.98 Thermal time constant tTH s 60 60 No. of pole pairs p - 22 22 Cogging torque MCOG Nm 1.66 1.66 Stator mass mS kg 8.6 8.6 Rotor mass mL kg 3.6 3.6 Rotor moment of inertia JL 10-2 kgm2 2.2 2.2 Phase resistance of winding at 20 C RSTR, 20 5.88 2.32 Phase inductance of winding LSTR mH 21.2 8.42 1FW6090 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 226 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-0Kxx -xxB07-1Jxx QH,MAX kW 2.26 2.24 1FW6090 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 4.1 4.1 Cooling medium temperature increase TH K 7.93 7.87 Pressure drop pH bar 0.229 0.229 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 227 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6090-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 228 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 229 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow rate 1FW6 Built-in torque motors 230 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 231 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6090-xxB10-xxxx Table 6- 14 1FW6090-xxB10-0Kxx, 1FW6090-xxB10-1Jxx Technical data Symbol Unit -xxB10-0Kxx -xxB10-1Jxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 231 216 Rated current IN A 7.97 14.8 Rated speed nN rpm 83.9 272 Rated power loss PV,N kW 3.52 3.52 Maximum torque MMAX Nm 358 358 Maximum current IMAX A 13.3 26.6 Electric motor power at MMAX PEL,MAX kW 9.64 15.5 Maximum speed nMAX rpm 431 861 Maximum speed at maximum torque nMAX,MMAX rpm 12.4 170 Max. speed without VPM nMAX,INV rpm 294 589 No-load speed nMAX,0 rpm 215 431 Torque at n = 1 rpm M0 Nm 238 238 Current at M0 and n = 1 rpm I0 A 8.23 16.5 Thermal static torque M0* Nm 172 172 Thermal stall current I0 * A 5.82 11.6 Torque constant at 20 C kT,20 Nm/A 30 15 Voltage constant kE V/(1000/min) 1810 906 Motor constant at 20 C kM,20 Nm/(W)0,5 4.97 4.97 Thermal time constant tTH s 60 60 No. of pole pairs p - 22 22 Cogging torque MCOG Nm 2.38 2.38 Stator mass mS kg 12.1 12.1 Rotor mass mL kg 5.1 5.1 Rotor moment of inertia JL 10-2 kgm2 3.09 3.09 Phase resistance of winding at 20 C RSTR, 20 12.1 3.03 Phase inductance of winding LSTR mH 47.5 11.9 1FW6090 Boundary conditions 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 232 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-0Kxx -xxB10-1Jxx QH,MAX kW 2.93 2.93 1FW6090 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 5.4 5.4 Cooling medium temperature increase TH K 7.8 7.8 Pressure drop pH bar 0.362 0.362 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 233 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6090-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 234 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 235 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 236 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 237 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6090-xxB15-xxxx Table 6- 15 1FW6090-xxB15-1Jxx, 1FW6090-xxB15-2Jxx Technical data Symbol Unit -xxB15-1Jxx -xxB15-2Jxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 338 319 Rated current IN A 15.5 23.8 Rated speed nN rpm 154 312 Rated power loss PV,N kW 4.9 4.99 Maximum torque MMAX Nm 537 537 Maximum current IMAX A 26.6 43.4 Electric motor power at MMAX PEL,MAX kW 17.3 24.4 Maximum speed nMAX rpm 574 939 Maximum speed at maximum torque nMAX,MMAX rpm 80.6 202 Max. speed without VPM nMAX,INV rpm 392 642 No-load speed nMAX,0 rpm 287 470 Torque at n = 1 rpm M0 Nm 357 357 Current at M0 and n = 1 rpm I0 A 16.5 26.9 Thermal static torque M0* Nm 257 257 Thermal stall current I0 * A 11.6 19 Torque constant at 20 C kT,20 Nm/A 22.5 13.7 Voltage constant kE V/(1000/min) 1360 831 Motor constant at 20 C kM,20 Nm/(W)0,5 6.33 6.27 Thermal time constant tTH s 60 60 No. of pole pairs p - 22 22 Cogging torque MCOG Nm 3.57 3.57 Stator mass mS kg 19.5 19.5 Rotor mass mL kg 7.7 7.7 Rotor moment of inertia JL 10-2 kgm2 4.65 4.65 Phase resistance of winding at 20 C RSTR, 20 4.21 1.6 Phase inductance of winding LSTR mH 17.7 6.6 1FW6090 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 238 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-1Jxx -xxB15-2Jxx QH,MAX kW 4.08 4.15 1FW6090 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 7.02 7.02 Cooling medium temperature increase TH K 8.35 8.5 Pressure drop pH bar 0.559 0.559 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 239 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6090-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 240 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 241 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 242 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 243 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.4 1FW6130-xxxxx-xxxx Data sheet 1FW6130-xxB05-xxxx Table 6- 16 1FW6130-xxB05-0Kxx, 1FW6130-xxB05-1Jxx Technical data Symbol Unit -xxB05-0Kxx -xxB05-1Jxx DC link voltage UDC Water cooling inlet temperature TVORL V 600 600 C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 241 217 Rated current IN A 9.06 14.5 Rated speed nN rpm 132 308 Rated power loss PV,N kW 3.01 3.03 Maximum torque MMAX Nm 439 439 Maximum current IMAX A 18.1 32.3 Electric motor power at MMAX PEL,MAX kW 12.5 18.7 Maximum speed nMAX rpm 473 844 Maximum speed at maximum torque nMAX,MMAX rpm 46.5 181 Max. speed without VPM nMAX,INV rpm 323 577 No-load speed nMAX,0 rpm 237 422 Torque at n = 1 rpm M0 Nm 258 258 Current at M0 and n = 1 rpm I0 A 9.76 17.4 Thermal static torque M0* Nm 186 186 Thermal stall current I0 * A 6.9 12.3 Torque constant at 20 C kT,20 Nm/A 27.3 15.3 Voltage constant kE V/(1000/min) 1650 925 Motor constant at 20 C kM,20 Nm/(W)0,5 5.81 5.79 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 1.29 1.29 Stator mass mS kg 8.7 8.7 Rotor mass mL kg 4.5 4.5 Rotor moment of inertia JL 10-2 6.37 6.37 Phase resistance of winding at 20 C RSTR, 20 7.35 2.32 Phase inductance of winding LSTR mH 19.2 6.03 1FW6130 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors 244 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-0Kxx -xxB05-1Jxx QH,MAX kW 2.5 2.52 1FW6130 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 4.1 4.1 Cooling medium temperature increase TH K 8.79 8.85 Pressure drop pH bar 0.146 0.146 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 245 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6130-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 246 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 247 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 248 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 249 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6130-xxB07-xxxx Table 6- 17 1FW6130-xxB07-0Kxx, 1FW6130-xxB07-1Jxx Technical data Symbol Unit -xxB07-0Kxx -xxB07-1Jxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 344 324 Rated current IN A 10.4 15.5 Rated speed nN rpm 96.1 201 Rated power loss PV,N kW 3.82 3.81 Maximum torque MMAX Nm 614 614 Maximum current IMAX A 20.3 32.3 Electric motor power at MMAX PEL,MAX kW 14.5 20.1 Maximum speed nMAX rpm 380 603 Maximum speed at maximum torque nMAX,MMAX rpm 21.5 109 Max. speed without VPM nMAX,INV rpm 259 412 No-load speed nMAX,0 rpm 190 301 Torque at n = 1 rpm M0 Nm 361 361 Current at M0 and n = 1 rpm I0 A 11 17.4 Thermal static torque M0* Nm 260 260 Thermal stall current I0 * A 7.76 12.3 Torque constant at 20 C kT,20 Nm/A 34 21.4 Voltage constant kE V/(1000/min) 2060 1290 Motor constant at 20 C kM,20 Nm/(W)0,5 7.22 7.23 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 1.81 1.81 Stator mass mS kg 11.9 11.9 Rotor mass mL kg 6.3 6.3 Rotor moment of inertia JL 10-2 kgm2 8.92 8.92 Phase resistance of winding at 20 C RSTR, 20 7.39 2.92 Phase inductance of winding LSTR mH 21 8.31 1FW6130 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 250 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-0Kxx -xxB07-1Jxx QH,MAX kW 3.18 3.17 1FW6130 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 5.2 5.2 Cooling medium temperature increase TH K 8.79 8.77 Pressure drop pH bar 0.216 0.216 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 251 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6130-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 252 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 253 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 254 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 255 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6130-xxB10-xxxx Table 6- 18 1FW6130-xxB10-1Jxx, 1FW6130-xxB10-2Jxx Technical data Symbol Unit -xxB10-1Jxx -xxB10-2Jxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 484 449 Rated current IN A 16.2 24.7 Rated speed nN rpm 123 249 Rated power loss PV,N kW 4.98 5.1 Maximum torque MMAX Nm 878 878 Maximum current IMAX A 32.3 53.1 Electric motor power at MMAX PEL,MAX kW 21.8 31.2 Maximum speed nMAX rpm 422 694 Maximum speed at maximum torque nMAX,MMAX rpm 50.9 148 Max. speed without VPM nMAX,INV rpm 288 474 No-load speed nMAX,0 rpm 211 347 Torque at n = 1 rpm M0 Nm 516 516 Current at M0 and n = 1 rpm I0 A 17.4 28.7 Thermal static torque M0* Nm 371 371 Thermal stall current I0 * A 12.3 20.3 Torque constant at 20 C kT,20 Nm/A 30.6 18.6 Voltage constant kE V/(1000/min) 1850 1120 Motor constant at 20 C kM,20 Nm/(W)0,5 9.04 8.94 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 2.58 2.58 Stator mass mS kg 16.2 16.2 Rotor mass mL kg 9 9 Rotor moment of inertia JL 10-2 kgm2 12.7 12.7 Phase resistance of winding at 20 C RSTR, 20 3.82 1.44 Phase inductance of winding LSTR mH 11.7 4.33 1FW6130 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 256 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-1Jxx -xxB10-2Jxx QH,MAX kW 4.15 4.24 1FW6130 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 7.02 7.02 Cooling medium temperature increase TH K 8.49 8.69 Pressure drop pH bar 0.356 0.356 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 257 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6130-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 258 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 259 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 260 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 261 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6130-xxB15-xxxx Table 6- 19 1FW6130-xxB15-1Jxx, 1FW6130-xxB15-2Jxx Technical data Symbol Unit -xxB15-1Jxx -xxB15-2Jxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 743 714 Rated current IN A 18.7 26.9 Rated speed nN rpm 78.4 152 Rated power loss PV,N kW 6.91 6.91 Maximum torque MMAX Nm 1320 1320 Maximum current IMAX A 36.2 54.3 Electric motor power at MMAX PEL,MAX kW 25.9 34.6 Maximum speed nMAX rpm 315 473 Maximum speed at maximum torque nMAX,MMAX rpm 16 78.8 Max. speed without VPM nMAX,INV rpm 215 323 No-load speed nMAX,0 rpm 158 237 Torque at n = 1 rpm M0 Nm 775 775 Current at M0 and n = 1 rpm I0 A 19.5 29.3 Thermal static torque M0* Nm 557 557 Thermal stall current I0 * A 13.8 20.7 Torque constant at 20 C kT,20 Nm/A 40.9 27.3 Voltage constant kE V/(1000/min) 2480 1650 Motor constant at 20 C kM,20 Nm/(W)0,5 11.5 11.5 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 3.87 3.87 Stator mass mS kg 24.7 24.7 Rotor mass mL kg 13.5 13.5 Rotor moment of inertia JL 10-2 kgm2 19.1 19.1 Phase resistance of winding at 20 C RSTR, 20 4.21 1.87 Phase inductance of winding LSTR mH 13.9 6.16 1FW6130 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 262 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-1Jxx -xxB15-2Jxx QH,MAX kW 5.75 5.75 1FW6130 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 9.78 9.78 Cooling medium temperature increase TH K 8.45 8.45 Pressure drop pH bar 0.617 0.617 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 263 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6130-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 264 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 265 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 266 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 267 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.5 1FW6150-xxxxx-xxxx Data sheet 1FW6150-xxB05-xxxx Table 6- 20 1FW6150-xxB05-1Jxx, 1FW6150-xxB05-4Fxx Technical data Symbol Unit -xxB05-1Jxx -xxB05-4Fxx DC link voltage UDC Water cooling inlet temperature TVORL V 600 600 C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 338 298 Rated current IN A 17.2 36.2 Rated speed nN rpm 234 654 Rated power loss PV,N kW 2.66 2.64 Maximum torque MMAX Nm 710 710 Maximum current IMAX A 44.1 106 Electric motor power at MMAX PEL,MAX kW 23.3 39.8 Maximum speed nMAX rpm 708 1560 Maximum speed at maximum torque nMAX,MMAX rpm 108 332 Max. speed without VPM nMAX,INV rpm 484 1160 No-load speed nMAX,0 rpm 354 849 Torque at n = 1 rpm M0 Nm 360 360 Current at M0 and n = 1 rpm I0 A 18.4 44.1 Thermal static torque M0* Nm 257 257 Thermal stall current I0 * A 13 31.2 Torque constant at 20 C kT,20 Nm/A 19.8 8.26 Voltage constant kE V/(1000/min) 1200 500 Motor constant at 20 C kM,20 Nm/(W)0,5 8.46 8.5 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 1.8 1.8 Stator mass mS kg 17.9 17.9 Rotor mass mL kg 3.78 3.78 Rotor moment of inertia JL 10-2 10.1 10.1 Phase resistance of winding at 20 C RSTR, 20 1.83 0.315 Phase inductance of winding LSTR mH 9.43 1.64 1FW6150 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors 268 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-1Jxx -xxB05-4Fxx QH,MAX kW 2.21 2.19 1FW6150 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 4.5 4.5 Cooling medium temperature increase TH K 7.08 7.01 Pressure drop pH bar 0.185 0.185 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 269 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6150-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 270 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 271 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 272 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 273 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6150-xxB07-xxxx Table 6- 21 1FW6150-xxB07-2Jxx, 1FW6150-xxB07-4Fxx Technical data Symbol Unit -xxB07-2Jxx -xxB07-4Fxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 470 444 Rated current IN A 25.6 38.7 Rated speed nN rpm 259 449 Rated power loss PV,N kW 3.38 3.34 Maximum torque MMAX Nm 994 994 Maximum current IMAX A 66.1 106 Electric motor power at MMAX PEL,MAX kW 32.5 43.2 Maximum speed nMAX rpm 758 1210 Maximum speed at maximum torque nMAX,MMAX rpm 126 230 Max. speed without VPM nMAX,INV rpm 518 829 No-load speed nMAX,0 rpm 379 607 Torque at n = 1 rpm M0 Nm 504 504 Current at M0 and n = 1 rpm I0 A 27.6 44.1 Thermal static torque M0* Nm 360 360 Thermal stall current I0 * A 19.5 31.2 Torque constant at 20 C kT,20 Nm/A 18.5 11.6 Voltage constant kE V/(1000/min) 1120 699 Motor constant at 20 C kM,20 Nm/(W)0,5 10.5 10.6 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 2.52 2.52 Stator mass mS kg 24.7 24.7 Rotor mass mL kg 8.82 8.82 Rotor moment of inertia JL 10-2 kgm2 14.2 14.2 Phase resistance of winding at 20 C RSTR, 20 1.03 0.399 Phase inductance of winding LSTR mH 5.81 2.27 1FW6150 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 274 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-2Jxx -xxB07-4Fxx QH,MAX kW 2.81 2.78 1FW6150 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 6.5 6.5 Cooling medium temperature increase TH K 6.22 6.15 Pressure drop pH bar 0.378 0.378 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 275 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6150-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 276 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 277 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 278 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 279 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6150-xxB10-xxxx Table 6- 22 1FW6150-xxB10-2Jxx, 1FW6150-xxB10-4Fxx Technical data Symbol Unit -xxB10-2Jxx -xxB10-4Fxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 688 663 Rated current IN A 26.3 40.5 Rated speed nN rpm 171 301 Rated power loss PV,N kW 4.46 4.4 Maximum torque MMAX Nm 1420 1420 Maximum current IMAX A 66.1 106 Electric motor power at MMAX PEL,MAX kW 36.9 47.9 Maximum speed nMAX rpm 531 849 Maximum speed at maximum torque nMAX,MMAX rpm 75.9 152 Max. speed without VPM nMAX,INV rpm 363 580 No-load speed nMAX,0 rpm 265 425 Torque at n = 1 rpm M0 Nm 720 720 Current at M0 and n = 1 rpm I0 A 27.6 44.1 Thermal static torque M0* Nm 515 515 Thermal stall current I0 * A 19.5 31.2 Torque constant at 20 C kT,20 Nm/A 26.4 16.5 Voltage constant kE V/(1000/min) 1600 999 Motor constant at 20 C kM,20 Nm/(W)0,5 13.1 13.2 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 3.6 3.6 Stator mass mS kg 34.9 34.9 Rotor mass mL kg 12.6 12.6 Rotor moment of inertia JL 10-2 kgm2 20.9 20.9 Phase resistance of winding at 20 C RSTR, 20 1.36 0.526 Phase inductance of winding LSTR mH 8.24 3.22 1FW6150 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 280 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-2Jxx -xxB10-4Fxx QH,MAX kW 3.71 3.66 1FW6150 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 7.5 7.5 Cooling medium temperature increase TH K 7.11 7.02 Pressure drop pH bar 0.498 0.498 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 281 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6150-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 282 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 283 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 284 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 285 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6150-xxB15-xxxx Table 6- 23 1FW6150-xxB15-2Jxx, 1FW6150-xxB15-4Fxx Technical data Symbol Unit -xxB15-2Jxx -xxB15-4Fxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 1050 1030 Rated current IN A 26.8 41.9 Rated speed nN rpm 103 188 Rated power loss PV,N kW 6.25 6.17 Maximum torque MMAX Nm 2130 2130 Maximum current IMAX A 66.1 106 Electric motor power at MMAX PEL,MAX kW 43.2 55.3 Maximum speed nMAX rpm 354 566 Maximum speed at maximum torque nMAX,MMAX rpm 33.1 89.1 Max. speed without VPM nMAX,INV rpm 242 387 No-load speed nMAX,0 rpm 177 283 Torque at n = 1 rpm M0 Nm 1080 1080 Current at M0 and n = 1 rpm I0 A 27.6 44.1 Thermal static torque M0* Nm 772 772 Thermal stall current I0 * A 19.5 31.2 Torque constant at 20 C kT,20 Nm/A 39.7 24.8 Voltage constant kE V/(1000/min) 2400 1500 Motor constant at 20 C kM,20 Nm/(W)0,5 16.6 16.7 Thermal time constant tTH s 60 60 No. of pole pairs p - 33 33 Cogging torque MCOG Nm 5.4 5.4 Stator mass mS kg 51.9 51.9 Rotor mass mL kg 18.9 18.9 Rotor moment of inertia JL 10-2 kgm2 31.3 31.3 Phase resistance of winding at 20 C RSTR, 20 1.91 0.737 Phase inductance of winding LSTR mH 12.3 4.8 1FW6150 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 286 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-2Jxx -xxB15-4Fxx QH,MAX kW 5.2 5.13 1FW6150 Data for main motor cooler Maximum dissipated thermal power Recommended minimum volume flow l/min 9.5 9.5 Cooling medium temperature increase TH K 7.87 7.77 Pressure drop pH bar 0.788 0.788 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 287 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6150-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 288 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 289 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler - pressure losses p with respect to the volume flow 1FW6 Built-in torque motors 290 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 291 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.6 1FW6160-xxxxx-xxxx Data sheet 1FW6160-xxB05-xxxx Table 6- 24 1FW6160-xxB05-1Jxx, 1FW6160-xxB05-2Jxx, 1FW6160-xxB05-5Gxx Technical data Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx DC link voltage UDC Water cooling inlet temperature TVORL V 600 600 600 C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 432 405 317 Rated current IN A 16.5 24.1 37.4 Rated speed nN rpm 140 242 574 Rated power loss PV,N kW 2.94 2.95 2.99 Maximum torque MMAX Nm 716 716 716 Maximum current IMAX A 31.6 49.4 98.8 Electric motor power at MMAX PEL,MAX kW 15.2 19.8 32.4 Maximum speed nMAX rpm 485 759 1280 Maximum speed at maximum torque nMAX,MMAX rpm 80.6 142 308 Max. speed without VPM nMAX,INV rpm 332 518 1040 No-load speed nMAX,0 rpm 243 379 759 Torque at n = 1 rpm M0 Nm 467 467 467 Current at M0 and n = 1 rpm I0 A 18 28.1 56.1 Thermal static torque M0* Nm 337 337 337 Thermal stall current I0 * A 12.7 19.9 39.7 Torque constant at 20 C kT,20 Nm/A 26.6 17 8.51 Voltage constant kE V/(1000/min) 1610 1030 515 Motor constant at 20 C kM,20 Nm/(W)0,5 10.5 10.5 10.5 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 35 35 35 Cogging torque MCOG Nm 2.33 2.33 2.33 Stator mass mS kg 27.2 27.2 27.2 Rotor mass mL kg 9.1 9.1 9.1 Rotor moment of inertia JL 10-2 19 19 19 Phase resistance of winding at 20 C RSTR, 20 2.12 0.872 0.221 Phase inductance of winding LSTR mH 18.1 7.41 1.85 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors 292 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx QH,MAX kW 2.21 2.22 2.25 1FW6160 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 3.84 3.84 3.84 Cooling medium temperature increase TH K 8.28 8.32 8.42 Pressure drop pH bar 0.279 0.279 0.279 QP,MAX kW 0.238 0.239 0.242 l/min 1.46 1.46 1.46 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.35 2.36 2.38 Pressure drop pP bar 0.279 0.279 0.279 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 293 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6160-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 294 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 295 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 296 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 297 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 298 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6160-xxB07-xxxx Table 6- 25 1FW6160 xxB07-1Jxx, 1FW6160-xxB07-2Jxx, 1FW6160-xxB07-5Gxx Technical data Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 621 596 517 Rated current IN A 17 25.4 43.7 Rated speed nN rpm 93.5 164 379 Rated power loss PV,N kW 3.69 3.71 3.75 Maximum torque MMAX Nm 1000 1000 1000 Maximum current IMAX A 31.6 49.4 98.8 Electric motor power at MMAX PEL,MAX kW 16.9 21.7 34.5 Maximum speed nMAX rpm 347 542 1080 Maximum speed at maximum torque nMAX,MMAX rpm 51.7 97.2 218 Max. speed without VPM nMAX,INV rpm 237 370 741 No-load speed nMAX,0 rpm 173 271 542 Torque at n = 1 rpm M0 Nm 653 653 653 Current at M0 and n = 1 rpm I0 A 18 28.1 56.1 Thermal static torque M0* Nm 471 471 471 Thermal stall current I0 * A 12.7 19.9 39.7 Torque constant at 20 C kT,20 Nm/A 37.2 23.8 11.9 Voltage constant kE V/(1000/min) 2250 1440 720 Motor constant at 20 C kM,20 Nm/(W)0,5 13.2 13.1 13.1 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 35 35 35 Cogging torque MCOG Nm 3.27 3.27 3.27 Stator mass mS kg 36.2 36.2 36.2 Rotor mass mL kg 12.1 12.1 12.1 Rotor moment of inertia JL 10-2 kgm2 25.8 25.8 25.8 Phase resistance of winding at 20 C RSTR, 20 2.66 1.1 0.277 Phase inductance of winding LSTR mH 25.1 10.3 2.57 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 299 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx QH,MAX kW 2.77 2.79 2.82 1FW6160 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 4.76 4.76 4.76 Cooling medium temperature increase TH K 8.39 8.42 8.52 Pressure drop pH bar 0.425 0.425 0.425 QP,MAX kW 0.299 0.3 0.304 l/min 1.84 1.84 1.84 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.34 2.35 2.37 Pressure drop pP bar 0.425 0.425 0.425 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 300 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 26 1FW6160-xxB07-8Fxx Technical data Symbol Unit -xxB07-8Fxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 436 Rated current IN A 52.4 Rated speed nN rpm 594 Rated power loss PV,N kW 3.84 Maximum torque MMAX Nm 1000 Maximum current IMAX A 141 Electric motor power at MMAX PEL,MAX kW 45.5 Maximum speed nMAX rpm 1280 Maximum speed at maximum torque nMAX,MMAX rpm 320 Max. speed without VPM nMAX,INV rpm 1060 No-load speed nMAX,0 rpm 774 Torque at n = 1 rpm M0 Nm 653 Current at M0 and n = 1 rpm I0 A 80.2 Thermal static torque M0* Nm 471 Thermal stall current I0 * A 56.7 kT,20 Nm/A 8.34 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants Torque constant at 20 C Voltage constant kE V/(1000/min) 504 Motor constant at 20 C kM,20 Nm/(W)0,5 12.9 Thermal time constant tTH s 180 No. of pole pairs p - 35 Cogging torque MCOG Nm 3.27 Stator mass mS kg 36.2 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.139 Phase inductance of winding LSTR mH 1.26 12.1 kgm2 25.8 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 301 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-8Fxx QH,MAX kW 2.88 1FW6160 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 4.76 Cooling medium temperature increase TH K 8.71 Pressure drop pH bar 0.425 QP,MAX kW 0.311 l/min 1.84 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.43 Pressure drop pP bar 0.425 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 302 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6160-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 303 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 304 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 305 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 306 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 307 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 308 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6160-xxB10-xxxx Table 6- 27 1FW6160-xxB10-1Jxx, 1FW6160-xxB10-2Jxx, 1FW6160-xxB10-5Gxx Technical data Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 904 880 807 Rated current IN A 17.3 26.3 48 Rated speed nN rpm 59 108 250 Rated power loss PV,N kW 4.82 4.84 4.89 Maximum torque MMAX Nm 1430 1430 1430 Maximum current IMAX A 31.6 49.4 98.8 Electric motor power at MMAX PEL,MAX kW 19.2 24.4 37.5 Maximum speed nMAX rpm 243 379 759 Maximum speed at maximum torque nMAX,MMAX rpm 28.5 62.4 149 Max. speed without VPM nMAX,INV rpm 166 259 518 No-load speed nMAX,0 rpm 121 190 379 Torque at n = 1 rpm M0 Nm 933 933 933 Current at M0 and n = 1 rpm I0 A 18 28.1 56.1 Thermal static torque M0* Nm 673 673 673 Thermal stall current I0 * A 12.7 19.9 39.7 Torque constant at 20 C kT,20 Nm/A 53.2 34 17 Voltage constant kE V/(1000/min) 3220 2060 1030 Motor constant at 20 C kM,20 Nm/(W)0,5 16.5 16.4 16.4 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 35 35 35 Cogging torque MCOG Nm 4.67 4.67 4.67 Stator mass mS kg 49 49 49 Rotor mass mL kg 17.3 17.3 17.3 Rotor moment of inertia JL 10-2 kgm2 36 36 36 Phase resistance of winding at 20 C RSTR, 20 3.48 1.43 0.361 Phase inductance of winding LSTR mH 35.5 14.5 3.63 1FW6160 Boundary conditions 600 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 309 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx QH,MAX kW 3.62 3.64 3.67 1FW6160 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.37 6.37 6.37 Cooling medium temperature increase TH K 8.17 8.21 8.29 Pressure drop pH bar 0.755 0.755 0.755 QP,MAX kW 0.391 0.392 0.396 l/min 2.52 2.52 2.52 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.23 2.24 2.26 Pressure drop pP bar 0.755 0.755 0.755 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 310 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 28 1FW6160-xxB10-8Fxx, 1FW6160-xxB10-2Pxx Technical data Symbol Unit -xxB10-8Fxx -xxB10-2Pxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 737 629 Rated current IN A 62.3 74 Rated speed nN rpm 383 584 Rated power loss PV,N kW 5.01 4.89 Maximum torque MMAX Nm 1430 1430 Maximum current IMAX A 141 198 Electric motor power at MMAX PEL,MAX kW 48.6 62.8 Maximum speed nMAX rpm 1080 1280 Maximum speed at maximum torque nMAX,MMAX rpm 221 317 Max. speed without VPM nMAX,INV rpm 741 1040 No-load speed nMAX,0 rpm 542 759 Torque at n = 1 rpm M0 Nm 933 933 Current at M0 and n = 1 rpm I0 A 80.2 112 Thermal static torque M0* Nm 673 673 Thermal stall current I0 * A 56.7 79.4 kT,20 Nm/A 11.9 8.51 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants Torque constant at 20 C Voltage constant kE V/(1000/min) 720 515 Motor constant at 20 C kM,20 Nm/(W)0,5 16.2 16.4 Thermal time constant tTH s 180 180 No. of pole pairs p - 35 35 Cogging torque MCOG Nm 4.67 4.67 Stator mass mS kg 49 49 Rotor mass mL kg 17.3 17.3 Rotor moment of inertia JL 10-2 36 36 Phase resistance of winding at 20 C RSTR, 20 0.181 0.0903 Phase inductance of winding LSTR mH 1.78 0.909 QH,MAX kW 3.76 3.67 kgm2 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.37 6.37 Cooling medium temperature increase TH K 8.49 8.29 Pressure drop pH bar 0.755 0.755 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 311 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-8Fxx -xxB10-2Pxx QP,MAX kW 0.406 0.396 1FW6160 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 2.52 2.52 Cooling medium temperature increase TP K 2.31 2.26 Pressure drop pP bar 0.755 0.755 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 312 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6160-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 313 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 314 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 315 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 316 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 317 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 318 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 319 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6160-xxB15-xxxx Table 6- 29 1FW6160-xxB15-2Jxx, 1FW6160-xxB15-5Gxx, 1FW6160-xxB15-8Fxx Technical data Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 1350 1280 1220 Rated current IN A 27 51.1 69.1 Rated speed nN rpm 64.6 156 237 Rated power loss PV,N kW 6.73 6.8 6.96 Maximum torque MMAX Nm 2150 2150 2150 Maximum current IMAX A 49.4 98.8 141 Electric motor power at MMAX PEL,MAX kW 28.4 42.1 53.6 Maximum speed nMAX rpm 253 506 722 Maximum speed at maximum torque nMAX,MMAX rpm 33.8 93.8 142 Max. speed without VPM nMAX,INV rpm 173 346 494 No-load speed nMAX,0 rpm 126 253 361 Torque at n = 1 rpm M0 Nm 1400 1400 1400 Current at M0 and n = 1 rpm I0 A 28.1 56.1 80.2 Thermal static torque M0* Nm 1010 1010 1010 Thermal stall current I0 * A 19.9 39.7 56.7 Torque constant at 20 C kT,20 Nm/A 51.1 25.5 17.9 Voltage constant kE V/(1000/min) 3090 1540 1080 Motor constant at 20 C kM,20 Nm/(W)0,5 20.9 20.8 20.6 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 35 35 35 Cogging torque MCOG Nm 7 7 7 Stator mass mS kg 69.8 69.8 69.8 Rotor mass mL kg 25.5 25.5 25.5 Rotor moment of inertia JL 10-2 kgm2 53.1 53.1 53.1 Phase resistance of winding at 20 C RSTR, 20 1.99 0.502 0.252 Phase inductance of winding LSTR mH 21.7 5.41 2.65 1FW6160 Boundary conditions 600 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 320 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx QH,MAX kW 5.05 5.1 5.23 1FW6160 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.88 8.88 8.88 Cooling medium temperature increase TH K 8.19 8.27 8.47 Pressure drop pH bar 1.44 1.44 1.44 QP,MAX kW H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN 0.545 0.55 0.564 l/min 3.6 3.6 3.6 Cooling medium temperature increase TP K 2.18 2.2 2.25 Pressure drop pP bar 1.44 1.44 1.44 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 321 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 30 1FW6160-xxB15-2Pxx, 1FW6160-xxB15-0Wxx Technical data Symbol Unit -xxB15-2Pxx -xxB15-0Wxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 1130 970 Rated current IN A 89 109 Rated speed nN rpm 355 551 Rated power loss PV,N kW 6.8 6.96 Maximum torque MMAX Nm 2150 2150 Maximum current IMAX A 198 282 Electric motor power at MMAX PEL,MAX kW 67.8 89.9 Maximum speed nMAX rpm 1010 1280 Maximum speed at maximum torque nMAX,MMAX rpm 208 304 Max. speed without VPM nMAX,INV rpm 691 987 No-load speed nMAX,0 rpm 506 722 Torque at n = 1 rpm M0 Nm 1400 1400 Current at M0 and n = 1 rpm I0 A 112 160 Thermal static torque M0* Nm 1010 1010 Thermal stall current I0 * A 79.4 113 Torque constant at 20 C kT,20 Nm/A 12.8 8.94 Voltage constant kE V/(1000/min) 772 540 Motor constant at 20 C kM,20 Nm/(W)0,5 20.8 20.6 Thermal time constant tTH s 180 180 No. of pole pairs p - 35 35 Cogging torque MCOG Nm 7 7 Stator mass mS kg 69.8 69.8 Rotor mass mL kg 25.5 25.5 Rotor moment of inertia JL 10-2 53.1 53.1 Phase resistance of winding at 20 C RSTR, 20 0.125 0.0629 Phase inductance of winding LSTR mH 1.35 0.663 QH,MAX kW 5.1 5.23 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.88 8.88 Cooling medium temperature increase TH K 8.27 8.47 Pressure drop pH bar 1.44 1.44 H,MIN 1FW6 Built-in torque motors 322 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-2Pxx -xxB15-0Wxx QP,MAX kW 0.55 0.564 1FW6160 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 3.6 3.6 Cooling medium temperature increase TP K 2.2 2.25 Pressure drop pP bar 1.44 1.44 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 323 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6160-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 324 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 325 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 326 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 327 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 328 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 329 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 330 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6160-xxB20-xxxx Table 6- 31 1FW6160-xxB20-5Gxx, 1FW6160-xxB20-8Fxx, 1FW6160-xxB20-2Pxx Technical data Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 1760 1700 1610 Rated current IN A 52.5 72.3 95.7 Rated speed nN rpm 111 170 253 Rated power loss PV,N kW 8.7 8.91 8.7 Maximum torque MMAX Nm 2860 2860 2860 Maximum current IMAX A 98.8 141 198 Electric motor power at MMAX PEL,MAX kW 46.6 58.4 72.6 Maximum speed nMAX rpm 379 542 759 Maximum speed at maximum torque nMAX,MMAX rpm 65.5 103 152 Max. speed without VPM nMAX,INV rpm 259 370 518 No-load speed nMAX,0 rpm 190 271 379 Torque at n = 1 rpm M0 Nm 1870 1870 1870 Current at M0 and n = 1 rpm I0 A 56.1 80.2 112 Thermal static torque M0* Nm 1350 1350 1350 Thermal stall current I0 * A 39.7 56.7 79.4 Torque constant at 20 C kT,20 Nm/A 34 23.8 17 Voltage constant kE V/(1000/min) 2060 1440 1030 Motor constant at 20 C kM,20 Nm/(W)0,5 24.5 24.2 24.5 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 35 35 35 Cogging torque MCOG Nm 9.33 9.33 9.33 Stator mass mS kg 90.6 90.6 90.6 Rotor mass mL kg 33.7 33.7 33.7 Rotor moment of inertia JL 10-2 kgm2 70.1 70.1 70.1 Phase resistance of winding at 20 C RSTR, 20 0.642 0.322 0.161 Phase inductance of winding LSTR mH 7.2 3.53 1.8 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 331 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx QH,MAX kW 6.53 6.69 6.53 1FW6160 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 11.4 11.4 11.4 Cooling medium temperature increase TH K 8.27 8.47 8.27 Pressure drop pH bar 2.34 2.34 2.34 QP,MAX kW H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN 0.705 0.722 0.705 l/min 4.7 4.7 4.7 Cooling medium temperature increase TP K 2.16 2.21 2.16 Pressure drop pP bar 2.34 2.34 2.34 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 332 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 32 1FW6160-xxB20-0Wxx Technical data Symbol Unit -xxB20-0Wxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 1470 Rated current IN A 124 Rated speed nN rpm 387 Rated power loss PV,N kW 8.91 Maximum torque MMAX Nm 2860 Maximum current IMAX A 282 Electric motor power at MMAX PEL,MAX kW 95 Maximum speed nMAX rpm 1080 Maximum speed at maximum torque nMAX,MMAX rpm 225 Max. speed without VPM nMAX,INV rpm 741 No-load speed nMAX,0 rpm 542 Torque at n = 1 rpm M0 Nm 1870 Current at M0 and n = 1 rpm I0 A 160 Thermal static torque M0* Nm 1350 Thermal stall current I0 * A 113 Torque constant at 20 C kT,20 Nm/A 11.9 Voltage constant kE V/(1000/min) 720 Motor constant at 20 C kM,20 Nm/(W)0,5 24.2 Thermal time constant tTH s 180 No. of pole pairs p - 35 Cogging torque MCOG Nm 9.33 Stator mass mS kg 90.6 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.0806 Phase inductance of winding LSTR mH 0.881 QH,MAX kW 6.69 1FW6160 Boundary conditions Data at the rated operating point Limit data Physical constants 33.7 kgm2 70.1 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 11.4 Cooling medium temperature increase TH K 8.47 Pressure drop pH bar 2.34 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 333 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-0Wxx QP,MAX kW 0.722 1FW6160 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 4.7 Cooling medium temperature increase TP K 2.21 Pressure drop pP bar 2.34 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 334 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6160-xxB20-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 335 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 336 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 337 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 338 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 339 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 340 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.7 1FW6190-xxxxx-xxxx Data sheet 1FW6190-xxB05-xxxx Table 6- 33 1FW6190-xxB05-1Jxx, 1FW6190-xxB05-2Jxx, 1FW6190-xxB05-5Gxx Technical data Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx DC link voltage UDC Water cooling inlet temperature TVORL V 600 600 600 C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 634 608 516 Rated current IN A 17 24.4 40.8 Rated speed nN rpm 92.7 155 364 Rated power loss PV,N kW 3.63 3.63 3.63 Maximum torque MMAX Nm 990 990 990 Maximum current IMAX A 31.8 47.7 95.3 Electric motor power at MMAX PEL,MAX kW 16.4 20.5 32.2 Maximum speed nMAX rpm 345 517 1030 Maximum speed at maximum torque nMAX,MMAX rpm 51.7 91 204 Max. speed without VPM nMAX,INV rpm 236 353 707 No-load speed nMAX,0 rpm 172 259 517 Torque at n = 1 rpm M0 Nm 672 672 672 Current at M0 and n = 1 rpm I0 A 18.2 27.3 54.7 Thermal static torque M0* Nm 491 491 491 Thermal stall current I0 * A 12.9 19.3 38.7 Torque constant at 20 C kT,20 Nm/A 38.7 25.8 12.9 Voltage constant kE V/(1000/min) 2340 1560 779 Motor constant at 20 C kM,20 Nm/(W)0,5 14 14 14 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 3.36 3.36 3.36 Stator mass mS kg 32.1 32.1 32.1 Rotor mass mL kg 10.7 10.7 10.7 Rotor moment of inertia JL 10-2 35.8 35.8 35.8 Phase resistance of winding at 20 C RSTR, 20 2.54 1.13 0.283 Phase inductance of winding LSTR mH 21.5 9.56 2.39 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 341 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx QH,MAX kW 2.73 2.73 2.73 1FW6190 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 5.23 5.23 5.23 Cooling medium temperature increase TH K 7.51 7.51 7.51 Pressure drop pH bar 0.495 0.495 0.495 QP,MAX kW 0.294 0.294 0.294 l/min 1.78 1.78 1.78 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.38 2.38 2.38 Pressure drop pP bar 0.495 0.495 0.495 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 342 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6190-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 343 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 344 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 345 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 346 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 347 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6190-xxB07-xxxx Table 6- 34 1FW6190-xxB07-1Jxx, 1FW6190-xxB07-2Jxx, 1FW6190-xxB07-5Gxx Technical data Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 907 881 798 Rated current IN A 17.5 25.3 45.4 Rated speed nN rpm 61 105 244 Rated power loss PV,N kW 4.56 4.56 4.56 Maximum torque MMAX Nm 1390 1390 1390 Maximum current IMAX A 31.8 47.7 95.3 Electric motor power at MMAX PEL,MAX kW 18.4 22.7 34.6 Maximum speed nMAX rpm 246 369 739 Maximum speed at maximum torque nMAX,MMAX rpm 31.2 60.8 143 Max. speed without VPM nMAX,INV rpm 168 252 505 No-load speed nMAX,0 rpm 123 185 369 Torque at n = 1 rpm M0 Nm 941 941 941 Current at M0 and n = 1 rpm I0 A 18.2 27.3 54.7 Thermal static torque M0* Nm 688 688 688 Thermal stall current I0 * A 12.9 19.3 38.7 Torque constant at 20 C kT,20 Nm/A 54.1 36.1 18 Voltage constant kE V/(1000/min) 3270 2180 1090 Motor constant at 20 C kM,20 Nm/(W)0,5 17.5 17.5 17.5 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 4.71 4.71 4.71 Stator mass mS kg 41.2 41.2 41.2 Rotor mass mL kg 14.6 14.6 14.6 Rotor moment of inertia JL 10-2 kgm2 48.6 48.6 48.6 Phase resistance of winding at 20 C RSTR, 20 3.19 1.42 0.355 Phase inductance of winding LSTR mH 29.8 13.2 3.31 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 348 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx QH,MAX kW 3.43 3.43 3.43 1FW6190 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 5.95 5.95 5.95 Cooling medium temperature increase TH K 8.28 8.28 8.28 Pressure drop pH bar 0.636 0.636 0.636 QP,MAX kW 0.37 0.37 0.37 l/min 2.05 2.05 2.05 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.59 2.59 2.59 Pressure drop pP bar 0.636 0.636 0.636 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 349 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 35 1FW6190-xxB07-8Fxx Technical data Symbol Unit -xxB07-8Fxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 714 Rated current IN A 57.5 Rated speed nN rpm 377 Rated power loss PV,N kW 4.71 Maximum torque MMAX Nm 1390 Maximum current IMAX A 136 Electric motor power at MMAX PEL,MAX kW 45 Maximum speed nMAX rpm 1060 Maximum speed at maximum torque nMAX,MMAX rpm 212 Max. speed without VPM nMAX,INV rpm 721 No-load speed nMAX,0 rpm 528 Torque at n = 1 rpm M0 Nm 941 Current at M0 and n = 1 rpm I0 A 78.1 Thermal static torque M0* Nm 688 Thermal stall current I0 * A 55.3 Torque constant at 20 C kT,20 Nm/A 12.6 Voltage constant kE V/(1000/min) 764 Motor constant at 20 C kM,20 Nm/(W)0,5 17.2 Thermal time constant tTH s 180 No. of pole pairs p - 42 Cogging torque MCOG Nm 4.71 Stator mass mS kg 41.2 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.179 Phase inductance of winding LSTR mH 1.62 QH,MAX kW 3.53 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants 14.6 kgm2 48.6 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 5.95 Cooling medium temperature increase TH K 8.55 Pressure drop pH bar 0.636 H,MIN 1FW6 Built-in torque motors 350 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-8Fxx QP,MAX kW 0.381 1FW6190 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 2.05 Cooling medium temperature increase TP K 2.68 Pressure drop pP bar 0.636 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 351 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6190-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 352 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 353 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 354 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 355 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 356 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 357 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6190-xxB10-xxxx Table 6- 36 1FW6190-xxB10-1Jxx, 1FW6190-xxB10-2Jxx, 1FW6190-xxB10-5Gxx Technical data Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 1310 1290 1210 Rated current IN A 17.8 26.1 48.5 Rated speed nN rpm 37.2 67.6 161 Rated power loss PV,N kW 5.96 5.96 5.96 Maximum torque MMAX Nm 1980 1980 1980 Maximum current IMAX A 31.8 47.7 95.3 Electric motor power at MMAX PEL,MAX kW 21 25.8 38.1 Maximum speed nMAX rpm 172 259 517 Maximum speed at maximum torque nMAX,MMAX rpm 14.2 37.1 96.6 Max. speed without VPM nMAX,INV rpm 118 177 353 No-load speed nMAX,0 rpm 86.2 129 259 Torque at n = 1 rpm M0 Nm 1340 1340 1340 Current at M0 and n = 1 rpm I0 A 18.2 27.3 54.7 Thermal static torque M0* Nm 982 982 982 Thermal stall current I0 * A 12.9 19.3 38.7 Torque constant at 20 C kT,20 Nm/A 77.3 51.6 25.8 Voltage constant kE V/(1000/min) 4680 3120 1560 Motor constant at 20 C kM,20 Nm/(W)0,5 21.9 21.9 21.9 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 6.72 6.72 6.72 Stator mass mS kg 55.5 55.5 55.5 Rotor mass mL kg 20.3 20.3 20.3 Rotor moment of inertia JL 10-2 kgm2 67.8 67.8 67.8 Phase resistance of winding at 20 C RSTR, 20 4.17 1.85 0.463 Phase inductance of winding LSTR mH 42.2 18.8 4.69 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 358 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx QH,MAX kW 4.47 4.47 4.47 1FW6190 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.67 6.67 6.67 Cooling medium temperature increase TH K 9.64 9.64 9.64 Pressure drop pH bar 0.795 0.795 0.795 QP,MAX kW 0.482 0.482 0.482 l/min 2.33 2.33 2.33 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.98 2.98 2.98 Pressure drop pP bar 0.795 0.795 0.795 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 359 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 37 1FW6190-xxB10-8Fxx, 1FW6190-xxB10-2Pxx Technical data Symbol Unit -xxB10-8Fxx -xxB10-2Pxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 1140 971 Rated current IN A 64.7 85.9 Rated speed nN rpm 246 430 Rated power loss PV,N kW 6.14 6.02 Maximum torque MMAX Nm 1980 1980 Maximum current IMAX A 136 214 Electric motor power at MMAX PEL,MAX kW 48.7 67.7 Maximum speed nMAX rpm 739 1160 Maximum speed at maximum torque nMAX,MMAX rpm 145 238 Max. speed without VPM nMAX,INV rpm 505 794 No-load speed nMAX,0 rpm 369 581 Torque at n = 1 rpm M0 Nm 1340 1340 Current at M0 and n = 1 rpm I0 A 78.1 123 Thermal static torque M0* Nm 982 982 Thermal stall current I0 * A 55.3 86.9 Torque constant at 20 C kT,20 Nm/A 18 11.5 Voltage constant kE V/(1000/min) 1090 694 Motor constant at 20 C kM,20 Nm/(W)0,5 21.5 21.8 Thermal time constant tTH s 180 180 No. of pole pairs p - 42 42 Cogging torque MCOG Nm 6.72 6.72 Stator mass mS kg 55.5 55.5 Rotor mass mL kg 20.3 20.3 Rotor moment of inertia JL 10-2 67.8 67.8 Phase resistance of winding at 20 C RSTR, 20 0.234 0.0927 Phase inductance of winding LSTR mH 2.3 0.929 QH,MAX kW 4.61 4.52 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.67 6.67 Cooling medium temperature increase TH K 9.94 9.74 Pressure drop pH bar 0.795 0.795 H,MIN 1FW6 Built-in torque motors 360 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-8Fxx -xxB10-2Pxx QP,MAX kW 0.498 0.487 1FW6190 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 2.33 2.33 Cooling medium temperature increase TP K 3.08 3.01 Pressure drop pP bar 0.795 0.795 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 361 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6190-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 362 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 363 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 364 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 365 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 366 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 367 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 368 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6190-xxB15-xxxx Table 6- 38 1FW6190-xxB15-2Jxx, 1FW6190-xxB15-5Gxx, 1FW6190-xxB15-8Fxx Technical data Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 1970 1890 1830 Rated current IN A 26.6 50.9 69.8 Rated speed nN rpm 39 99.8 153 Rated power loss PV,N kW 8.28 8.28 8.53 Maximum torque MMAX Nm 2970 2970 2970 Maximum current IMAX A 47.7 95.3 136 Electric motor power at MMAX PEL,MAX kW 30.4 43.6 54.6 Maximum speed nMAX rpm 172 345 492 Maximum speed at maximum torque nMAX,MMAX rpm 16.9 59.4 92.3 Max. speed without VPM nMAX,INV rpm 118 236 337 No-load speed nMAX,0 rpm 86.2 172 246 Torque at n = 1 rpm M0 Nm 2020 2020 2020 Current at M0 and n = 1 rpm I0 A 27.3 54.7 78.1 Thermal static torque M0* Nm 1470 1470 1470 Thermal stall current I0 * A 19.3 38.7 55.3 Torque constant at 20 C kT,20 Nm/A 77.3 38.7 27.1 Voltage constant kE V/(1000/min) 4680 2340 1640 Motor constant at 20 C kM,20 Nm/(W)0,5 27.8 27.8 27.4 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 10.1 10.1 10.1 Stator mass mS kg 77.8 77.8 77.8 Rotor mass mL kg 30 30 30 Rotor moment of inertia JL 10-2 kgm2 99.8 99.8 99.8 Phase resistance of winding at 20 C RSTR, 20 2.58 0.644 0.325 Phase inductance of winding LSTR mH 28 6.99 3.43 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 369 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx QH,MAX kW 6.22 6.22 6.41 1FW6190 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.85 8.85 8.85 Cooling medium temperature increase TH K 10.1 10.1 10.4 Pressure drop pH bar 1.37 1.37 1.37 QP,MAX kW 0.671 0.671 0.691 l/min 3.17 3.17 3.17 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 3.04 3.04 3.13 Pressure drop pP bar 1.37 1.37 1.37 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 370 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 39 1FW6190-xxB15-2Pxx, 1FW6190-xxB15-0Wxx Technical data Symbol Unit -xxB15-2Pxx -xxB15-0Wxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 1680 1560 Rated current IN A 100 118 Rated speed nN rpm 263 352 Rated power loss PV,N kW 8.36 8.53 Maximum torque MMAX Nm 2970 2970 Maximum current IMAX A 214 272 Electric motor power at MMAX PEL,MAX kW 73.7 88.5 Maximum speed nMAX rpm 775 985 Maximum speed at maximum torque nMAX,MMAX rpm 155 201 Max. speed without VPM nMAX,INV rpm 529 673 No-load speed nMAX,0 rpm 387 492 Torque at n = 1 rpm M0 Nm 2020 2020 Current at M0 and n = 1 rpm I0 A 123 156 Thermal static torque M0* Nm 1470 1470 Thermal stall current I0 * A 86.9 111 kT,20 Nm/A 17.2 13.5 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants Torque constant at 20 C Voltage constant kE V/(1000/min) 1040 818 Motor constant at 20 C kM,20 Nm/(W)0,5 27.7 27.4 Thermal time constant tTH s 180 180 No. of pole pairs p - 42 42 Cogging torque MCOG Nm 10.1 10.1 Stator mass mS kg 77.8 77.8 Rotor mass mL kg 30 30 Rotor moment of inertia JL 10-2 99.8 99.8 Phase resistance of winding at 20 C RSTR, 20 0.129 0.0813 Phase inductance of winding LSTR mH 1.38 0.856 QH,MAX kW 6.28 6.41 kgm2 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.85 8.85 Cooling medium temperature increase TH K 10.2 10.4 Pressure drop pH bar 1.37 1.37 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 371 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-2Pxx -xxB15-0Wxx QP,MAX kW 0.677 0.691 1FW6190 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 3.17 3.17 Cooling medium temperature increase TP K 3.07 3.13 Pressure drop pP bar 1.37 1.37 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 372 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6190-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 373 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 374 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 375 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 376 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 377 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 378 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 379 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6190-xxB20-xxxx Table 6- 40 1FW6190-xxB20-5Gxx, 1FW6190-xxB20-8Fxx, 1FW6190-xxB20-2Pxx Technical data Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 2580 2510 2380 Rated current IN A 52 72.2 107 Rated speed nN rpm 70.1 109 188 Rated power loss PV,N kW 10.6 10.9 10.7 Maximum torque MMAX Nm 3960 3960 3960 Maximum current IMAX A 95.3 136 214 Electric motor power at MMAX PEL,MAX kW 48.8 60.3 79.5 Maximum speed nMAX rpm 259 369 581 Maximum speed at maximum torque nMAX,MMAX rpm 40.1 65.4 113 Max. speed without VPM nMAX,INV rpm 177 252 397 No-load speed nMAX,0 rpm 129 185 291 Torque at n = 1 rpm M0 Nm 2690 2690 2690 Current at M0 and n = 1 rpm I0 A 54.7 78.1 123 Thermal static torque M0* Nm 1960 1960 1960 Thermal stall current I0 * A 38.7 55.3 86.9 Torque constant at 20 C kT,20 Nm/A 51.6 36.1 22.9 Voltage constant kE V/(1000/min) 3120 2180 1390 Motor constant at 20 C kM,20 Nm/(W)0,5 32.8 32.3 32.6 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 13.4 13.4 13.4 Stator mass mS kg 96.6 96.6 96.6 Rotor mass mL kg 39.6 39.6 39.6 Rotor moment of inertia JL 10-2 kgm2 132 132 132 Phase resistance of winding at 20 C RSTR, 20 0.825 0.416 0.165 Phase inductance of winding LSTR mH 9.29 4.55 1.84 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 380 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx QH,MAX kW 7.96 8.21 8.04 1FW6190 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 12.8 12.8 12.8 Cooling medium temperature increase TH K 8.98 9.26 9.07 Pressure drop pH bar 2.79 2.79 2.79 QP,MAX kW 0.859 0.885 0.867 l/min 4.75 4.75 4.75 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.6 2.68 2.63 Pressure drop pP bar 2.79 2.79 2.79 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 381 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 41 1FW6190-xxB20-0Wxx Technical data Symbol Unit -xxB20-0Wxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 2270 Rated current IN A 129 Rated speed nN rpm 249 Rated power loss PV,N kW 10.9 Maximum torque MMAX Nm 3960 Maximum current IMAX A 272 Electric motor power at MMAX PEL,MAX kW 94.6 Maximum speed nMAX rpm 739 Maximum speed at maximum torque nMAX,MMAX rpm 148 Max. speed without VPM nMAX,INV rpm 505 No-load speed nMAX,0 rpm 369 Torque at n = 1 rpm M0 Nm 2690 Current at M0 and n = 1 rpm I0 A 156 Thermal static torque M0* Nm 1960 Thermal stall current I0 * A 111 Torque constant at 20 C kT,20 Nm/A 18 Voltage constant kE V/(1000/min) 1090 Motor constant at 20 C kM,20 Nm/(W)0,5 32.3 Thermal time constant tTH s 180 No. of pole pairs p - 42 Cogging torque MCOG Nm 13.4 Stator mass mS kg 96.6 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.104 Phase inductance of winding LSTR mH 1.14 QH,MAX kW 8.21 1FW6190 Boundary conditions Data at the rated operating point Limit data Physical constants 39.6 kgm2 132 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 12.8 Cooling medium temperature increase TH K 9.26 Pressure drop pH bar 2.79 H,MIN 1FW6 Built-in torque motors 382 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-0Wxx QP,MAX kW 0.885 1FW6190 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 4.75 Cooling medium temperature increase TP K 2.68 Pressure drop pP bar 2.79 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 383 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6190-xxB20-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 384 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 385 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 386 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 387 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 388 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 389 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.8 1FW6230-xxxxx-xxxx Data sheet 1FW6230-xxB05-xxxx Table 6- 42 1FW6230-xxB05-1Jxx, 1FW6230-xxB05-2Jxx, 1FW6230-xxB05-5Gxx Technical data Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx DC link voltage UDC Water cooling inlet temperature TVORL V 600 600 600 C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 801 778 669 Rated current IN A 16 22.2 41.4 Rated speed nN rpm 66.1 104 275 Rated power loss PV,N kW 3.66 3.78 3.7 Maximum torque MMAX Nm 1320 1320 1320 Maximum current IMAX A 31.9 45.5 101 Electric motor power at MMAX PEL,MAX kW 17.4 21.1 33.3 Maximum speed nMAX rpm 253 361 797 Maximum speed at maximum torque nMAX,MMAX rpm 32.6 56 147 Max. speed without VPM nMAX,INV rpm 173 247 545 No-load speed nMAX,0 rpm 126 181 399 Torque at n = 1 rpm M0 Nm 841 841 841 Current at M0 and n = 1 rpm I0 A 17 24.2 53.4 Thermal static torque M0* Nm 614 614 614 Thermal stall current I0 * A 12 17.1 37.8 Torque constant at 20 C kT,20 Nm/A 52.7 36.9 16.7 Voltage constant kE V/(1000/min) 3190 2230 1010 Motor constant at 20 C kM,20 Nm/(W)0,5 17.7 17.4 17.6 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 49 49 49 Cogging torque MCOG Nm 4.2 4.2 4.2 Stator mass mS kg 31.9 31.9 31.9 Rotor mass mL kg 12.9 12.9 12.9 Rotor moment of inertia JL 10-2 62.2 62.2 62.2 Phase resistance of winding at 20 C RSTR, 20 2.97 1.5 0.301 Phase inductance of winding LSTR mH 26.9 13.2 2.71 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors 390 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx QH,MAX kW 2.75 2.84 2.78 1FW6230 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 4.79 4.79 4.79 Cooling medium temperature increase TH K 8.26 8.52 8.34 Pressure drop pH bar 0.459 0.459 0.459 QP,MAX kW 0.297 0.306 0.299 l/min 1.61 1.61 1.61 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.65 2.73 2.67 Pressure drop pP bar 0.459 0.459 0.459 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 391 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6230-xxB05-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 392 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 393 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 394 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 395 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 396 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6230-xxB07-xxxx Table 6- 43 1FW6230-xxB07-1Jxx, 1FW6230-xxB07-2Jxx, 1FW6230-xxB07-5Gxx Technical data Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 1140 1120 1020 Rated current IN A 16.4 22.8 45.4 Rated speed nN rpm 43.2 69.8 185 Rated power loss PV,N kW 4.6 4.74 4.64 Maximum torque MMAX Nm 1840 1840 1840 Maximum current IMAX A 31.9 45.5 101 Electric motor power at MMAX PEL,MAX kW 19.7 23.7 36.3 Maximum speed nMAX rpm 181 258 570 Maximum speed at maximum torque nMAX,MMAX rpm 18 35.9 103 Max. speed without VPM nMAX,INV rpm 123 176 389 No-load speed nMAX,0 rpm 90.3 129 285 Torque at n = 1 rpm M0 Nm 1180 1180 1180 Current at M0 and n = 1 rpm I0 A 17 24.2 53.4 Thermal static torque M0* Nm 860 860 860 Thermal stall current I0 * A 12 17.1 37.8 Torque constant at 20 C kT,20 Nm/A 73.8 51.7 23.4 Voltage constant kE V/(1000/min) 4460 3120 1420 Motor constant at 20 C kM,20 Nm/(W)0,5 22.1 21.7 22 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 49 49 49 Cogging torque MCOG Nm 5.88 5.88 5.88 Stator mass mS kg 41.4 41.4 41.4 Rotor mass mL kg 17.4 17.4 17.4 Rotor moment of inertia JL 10-2 kgm2 84.3 84.3 84.3 Phase resistance of winding at 20 C RSTR, 20 3.73 1.88 0.378 Phase inductance of winding LSTR mH 37.3 18.3 3.75 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 397 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx QH,MAX kW 3.45 3.56 3.49 1FW6230 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.15 6.15 6.15 Cooling medium temperature increase TH K 8.08 8.33 8.15 Pressure drop pH bar 0.756 0.756 0.756 QP,MAX kW 0.373 0.384 0.376 l/min 2.15 2.15 2.15 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.49 2.57 2.52 Pressure drop pP bar 0.756 0.756 0.756 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 398 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 44 1FW6230-xxB07-8Fxx Technical data Symbol Unit -xxB07-8Fxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 936 Rated current IN A 57.5 Rated speed nN rpm 275 Rated power loss PV,N kW 4.67 Maximum torque MMAX Nm 1840 Maximum current IMAX A 139 Electric motor power at MMAX PEL,MAX kW 45.1 Maximum speed nMAX rpm 790 Maximum speed at maximum torque nMAX,MMAX rpm 148 Max. speed without VPM nMAX,INV rpm 540 No-load speed nMAX,0 rpm 395 Torque at n = 1 rpm M0 Nm 1180 Current at M0 and n = 1 rpm I0 A 74.2 Thermal static torque M0* Nm 860 Thermal stall current I0 * A 52.4 kT,20 Nm/A 16.9 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants Torque constant at 20 C Voltage constant kE V/(1000/min) 1020 Motor constant at 20 C kM,20 Nm/(W)0,5 21.9 Thermal time constant tTH s 180 No. of pole pairs p - 49 Cogging torque MCOG Nm 5.88 Stator mass mS kg 41.4 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.198 Phase inductance of winding LSTR mH 1.95 QH,MAX kW 3.51 17.4 kgm2 84.3 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.15 Cooling medium temperature increase TH K 8.2 Pressure drop pH bar H,MIN 0.756 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 399 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-8Fxx QP,MAX kW 0.378 1FW6230 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 2.15 Cooling medium temperature increase TP K 2.53 Pressure drop pP bar 0.756 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 400 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6230-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 401 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 402 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 403 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 404 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 405 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 406 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6230-xxB10-xxxx Table 6- 45 1FW6230-xxB10-2Jxx, 1FW6230-xxB10-5Gxx, 1FW6230-xxB10-8Fxx Technical data Symbol Unit -xxB10-2Jxx -xxB10-5Gxx -xxB10-8Fxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 1630 1530 1460 Rated current IN A 23.3 48.1 63.2 Rated speed nN rpm 44.4 123 181 Rated power loss PV,N kW 6.19 6.06 6.09 Maximum torque MMAX Nm 2630 2630 2630 Maximum current IMAX A 45.5 101 139 Electric motor power at MMAX PEL,MAX kW 27.3 40.5 49.5 Maximum speed nMAX rpm 181 399 553 Maximum speed at maximum torque nMAX,MMAX rpm 19.8 69 101 Max. speed without VPM nMAX,INV rpm 123 272 378 No-load speed nMAX,0 rpm 90.3 199 277 Torque at n = 1 rpm M0 Nm 1680 1680 1680 Current at M0 and n = 1 rpm I0 A 24.2 53.4 74.2 Thermal static torque M0* Nm 1230 1230 1230 Thermal stall current I0 * A 17.1 37.8 52.4 Torque constant at 20 C kT,20 Nm/A 73.8 33.4 24.1 Voltage constant kE V/(1000/min) 4460 2020 1460 Motor constant at 20 C kM,20 Nm/(W)0,5 27.2 27.5 27.4 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 49 49 49 Cogging torque MCOG Nm 8.41 8.41 8.41 Stator mass mS kg 57.5 57.5 57.5 Rotor mass mL kg 24.3 24.3 24.3 Rotor moment of inertia JL 10-2 kgm2 118 118 118 Phase resistance of winding at 20 C RSTR, 20 2.46 0.494 0.258 Phase inductance of winding LSTR mH 25.9 5.31 2.76 1FW6230 Boundary conditions 600 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 407 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-2Jxx -xxB10-5Gxx -xxB10-8Fxx QH,MAX kW 4.65 4.55 4.58 1FW6230 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 7.98 7.98 7.98 Cooling medium temperature increase TH K 8.38 8.21 8.25 Pressure drop pH bar 1.27 1.27 1.27 QP,MAX kW H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN 0.502 0.491 0.494 l/min 2.9 2.9 2.9 Cooling medium temperature increase TP K 2.49 2.44 2.45 Pressure drop pP bar 1.27 1.27 1.27 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 408 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 46 1FW6230-xxB10-2Pxx Technical data Symbol Unit -xxB10-2Pxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 1330 Rated current IN A 81.9 Rated speed nN rpm 278 Rated power loss PV,N kW 6.24 Maximum torque MMAX Nm 2630 Maximum current IMAX A 199 Electric motor power at MMAX PEL,MAX kW 63.5 Maximum speed nMAX rpm 790 Maximum speed at maximum torque nMAX,MMAX rpm 150 Max. speed without VPM nMAX,INV rpm 540 No-load speed nMAX,0 rpm 395 Torque at n = 1 rpm M0 Nm 1680 Current at M0 and n = 1 rpm I0 A 106 Thermal static torque M0* Nm 1230 Thermal stall current I0 * A 74.9 kT,20 Nm/A 16.9 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants Torque constant at 20 C Voltage constant kE V/(1000/min) 1020 Motor constant at 20 C kM,20 Nm/(W)0,5 27.1 Thermal time constant tTH s 180 No. of pole pairs p - 49 Cogging torque MCOG Nm 8.41 Stator mass mS kg 57.5 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.129 Phase inductance of winding LSTR mH 1.35 QH,MAX kW 4.68 24.3 kgm2 118 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 7.98 Cooling medium temperature increase TH K 8.44 Pressure drop pH bar 1.27 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 409 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB10-2Pxx QP,MAX kW 0.505 1FW6230 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 2.9 Cooling medium temperature increase TP K 2.51 Pressure drop pP bar 1.27 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 410 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6230-xxB10-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 411 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 412 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 413 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 414 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 415 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 416 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6230-xxB15-xxxx Table 6- 47 1FW6230-xxB15-4Cxx, 1FW6230-xxB15-5Gxx, 1FW6230-xxB15-8Fxx Technical data Symbol Unit -xxB15-4Cxx -xxB15-5Gxx -xxB15-8Fxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 2450 2380 2320 Rated current IN A 32.8 50.1 67.3 Rated speed nN rpm 41.5 76.2 113 Rated power loss PV,N kW 8.66 8.43 8.46 Maximum torque MMAX Nm 3950 3950 3950 Maximum current IMAX A 63.8 101 139 Electric motor power at MMAX PEL,MAX kW 38.3 47.1 56.4 Maximum speed nMAX rpm 169 266 369 Maximum speed at maximum torque nMAX,MMAX rpm 18.5 41.8 64 Max. speed without VPM nMAX,INV rpm 115 182 252 No-load speed nMAX,0 rpm 84.3 133 184 Torque at n = 1 rpm M0 Nm 2520 2520 2520 Current at M0 and n = 1 rpm I0 A 33.9 53.4 74.2 Thermal static torque M0* Nm 1840 1840 1840 Thermal stall current I0 * A 24 37.8 52.4 Torque constant at 20 C kT,20 Nm/A 79.1 50.2 36.2 Voltage constant kE V/(1000/min) 4780 3030 2190 Motor constant at 20 C kM,20 Nm/(W)0,5 34.5 35 34.9 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 49 49 49 Cogging torque MCOG Nm 12.6 12.6 12.6 Stator mass mS kg 82.1 82.1 82.1 Rotor mass mL kg 35.7 35.7 35.7 Rotor moment of inertia JL 10-2 kgm2 173 173 173 Phase resistance of winding at 20 C RSTR, 20 1.75 0.687 0.358 Phase inductance of winding LSTR mH 19.7 7.91 4.11 QH,MAX kW 6.5 6.33 6.36 l/min 10.5 10.5 10.5 1FW6230 Boundary conditions 600 600 600 Data at the rated operating point Limit data Physical constants Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 417 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-4Cxx -xxB15-5Gxx -xxB15-8Fxx Cooling medium temperature increase TH K 8.89 8.66 8.69 Pressure drop pH bar 2.21 2.21 2.21 QP,MAX kW 0.701 0.683 0.686 l/min 3.98 3.98 3.98 1FW6230 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.53 2.47 2.48 Pressure drop pP bar 2.21 2.21 2.21 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 418 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 48 1FW6230-xxB15-2Pxx, 1FW6230-xxB15-0Wxx Technical data Symbol Unit -xxB15-2Pxx -xxB15-0Wxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 2210 2040 Rated current IN A 91 117 Rated speed nN rpm 172 258 Rated power loss PV,N kW 8.67 8.46 Maximum torque MMAX Nm 3950 3950 Maximum current IMAX A 199 279 Electric motor power at MMAX PEL,MAX kW 70.8 88.3 Maximum speed nMAX rpm 527 738 Maximum speed at maximum torque nMAX,MMAX rpm 97.1 141 Max. speed without VPM nMAX,INV rpm 360 504 No-load speed nMAX,0 rpm 263 369 Torque at n = 1 rpm M0 Nm 2520 2520 Current at M0 and n = 1 rpm I0 A 106 148 Thermal static torque M0* Nm 1840 1840 Thermal stall current I0 * A 74.9 105 kT,20 Nm/A 25.3 18.1 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants Torque constant at 20 C Voltage constant kE V/(1000/min) 1530 1090 Motor constant at 20 C kM,20 Nm/(W)0,5 34.5 34.9 Thermal time constant tTH s 180 180 No. of pole pairs p - 49 49 Cogging torque MCOG Nm 12.6 12.6 Stator mass mS kg 82.1 82.1 Rotor mass mL kg 35.7 35.7 Rotor moment of inertia JL 10-2 173 173 Phase resistance of winding at 20 C RSTR, 20 0.18 0.0895 Phase inductance of winding LSTR mH 2.01 1.03 QH,MAX kW 6.51 6.36 kgm2 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 10.5 10.5 Cooling medium temperature increase TH K 8.9 8.69 Pressure drop pH bar 2.21 2.21 H,MIN 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 419 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-2Pxx -xxB15-0Wxx QP,MAX kW 0.702 0.686 1FW6230 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 3.98 3.98 Cooling medium temperature increase TP K 2.54 2.48 Pressure drop pP bar 2.21 2.21 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 420 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6230-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 421 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 422 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 423 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 424 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 425 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 426 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 427 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6230-xxB20-xxxx Table 6- 49 1FW6230-xxB20-5Gxx, 1FW6230-xxB20-8Fxx, 1FW6230-xxB20-2Pxx Technical data Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 3230 3170 3060 Rated current IN A 51.1 69.3 95.3 Rated speed nN rpm 53.4 80.7 123 Rated power loss PV,N kW 10.8 10.8 11.1 Maximum torque MMAX Nm 5260 5260 5260 Maximum current IMAX A 101 139 199 Electric motor power at MMAX PEL,MAX kW 53.3 63 77.9 Maximum speed nMAX rpm 199 277 395 Maximum speed at maximum torque nMAX,MMAX rpm 27.5 44.8 70 Max. speed without VPM nMAX,INV rpm 136 189 270 No-load speed nMAX,0 rpm 99.7 138 198 Torque at n = 1 rpm M0 Nm 3360 3360 3360 Current at M0 and n = 1 rpm I0 A 53.4 74.2 106 Thermal static torque M0* Nm 2460 2460 2460 Thermal stall current I0 * A 37.8 52.4 74.9 Torque constant at 20 C kT,20 Nm/A 66.9 48.2 33.7 Voltage constant kE V/(1000/min) 4040 2910 2040 Motor constant at 20 C kM,20 Nm/(W)0,5 41.2 41.1 40.6 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 49 49 49 Cogging torque MCOG Nm 16.8 16.8 16.8 Stator mass mS kg 107 107 107 Rotor mass mL kg 47.1 47.1 47.1 Rotor moment of inertia JL 10-2 kgm2 228 228 228 Phase resistance of winding at 20 C RSTR, 20 0.879 0.459 0.23 Phase inductance of winding LSTR mH 10.5 5.46 2.68 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 428 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx QH,MAX kW 8.11 8.14 8.34 1FW6230 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow 13 13 13 Cooling medium temperature increase TH K 8.95 8.98 9.2 Pressure drop pH bar 3.39 3.39 3.39 QP,MAX kW 0.874 0.878 0.899 l/min 5.09 5.09 5.09 H,MIN l/min Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.47 2.48 2.54 Pressure drop pP bar 3.39 3.39 3.39 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 429 Technical data and characteristics 6.2 Data sheets and diagrams Table 6- 50 1FW6230-xxB20-0Wxx Technical data Symbol Unit -xxB20-0Wxx DC link voltage UDC V 600 Water cooling inlet temperature TVORL C 35 Rated temperature of winding TN C 130 Rated torque MN Nm 2910 Rated current IN A 126 Rated speed nN rpm 184 Rated power loss PV,N kW 10.8 Maximum torque MMAX Nm 5260 Maximum current IMAX A 279 Electric motor power at MMAX PEL,MAX kW 95.5 Maximum speed nMAX rpm 553 Maximum speed at maximum torque nMAX,MMAX rpm 104 Max. speed without VPM nMAX,INV rpm 378 No-load speed nMAX,0 rpm 277 Torque at n = 1 rpm M0 Nm 3360 Current at M0 and n = 1 rpm I0 A 148 Thermal static torque M0* Nm 2460 Thermal stall current I0 * A 105 Torque constant at 20 C kT,20 Nm/A 24.1 Voltage constant kE V/(1000/min) 1460 Motor constant at 20 C kM,20 Nm/(W)0,5 41.1 Thermal time constant tTH s 180 No. of pole pairs p - 49 Cogging torque MCOG Nm 16.8 Stator mass mS kg 107 Rotor mass mL kg Rotor moment of inertia JL 10-2 Phase resistance of winding at 20 C RSTR, 20 0.115 Phase inductance of winding LSTR mH 1.37 QH,MAX kW 8.14 1FW6230 Boundary conditions Data at the rated operating point Limit data Physical constants 47.1 kgm2 228 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow H,MIN l/min 13 Cooling medium temperature increase TH K 8.98 Pressure drop pH bar 3.39 1FW6 Built-in torque motors 430 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-0Wxx QP,MAX kW 0.878 1FW6230 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 5.09 Cooling medium temperature increase TP K 2.48 Pressure drop pP bar 3.39 P,MIN *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 431 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6230-xxB20-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 432 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 433 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 434 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 435 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 436 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 437 Technical data and characteristics 6.2 Data sheets and diagrams 6.2.9 1FW6290-xxxxx-xxxx Data sheet 1FW6290-xxB07-xxxx Table 6- 51 1FW6290-xxB07-5Gxx, 1FW6290-xxB07-0Lxx, 1FW6290-xxB07-2Pxx Technical data Symbol Unit -xxB07-5Gxx -xxB07-0Lxx -xxB07-2Pxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 2060 1920 1810 Rated current IN A 52.3 86.2 105 Rated speed nN rpm 106 204 272 Rated power loss PV,N kW 5.15 5.14 5.18 Maximum torque MMAX Nm 4000 4000 4000 Maximum current IMAX A 119 212 272 Electric motor power at MMAX PEL,MAX kW 46.9 68.9 83.2 Maximum speed nMAX rpm 325 578 741 Maximum speed at maximum torque nMAX,MMAX rpm 57.5 110 144 Max. speed without VPM nMAX,INV rpm 222 395 506 No-load speed nMAX,0 rpm 162 289 371 Torque at n = 1 rpm M0 Nm 2220 2220 2220 Current at M0 and n = 1 rpm I0 A 56.5 101 129 Thermal static torque M0* Nm 1590 1590 1590 Thermal stall current I0 * A 40 71.1 91.3 Torque constant at 20 C kT,20 Nm/A 39.8 22.4 17.4 Voltage constant kE V/(1000/min) 2400 1350 1050 Motor constant at 20 C kM,20 Nm/(W)0,5 37.5 37.6 37.4 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 11.1 11.1 11.1 Stator mass mS kg 72.6 72.6 72.6 Rotor mass mL kg 31 31 31 Rotor moment of inertia JL 10-2 228 228 228 Phase resistance of winding at 20 C RSTR, 20 0.375 0.118 0.0724 Phase inductance of winding LSTR mH 6.42 2.03 1.23 1FW6290 Boundary conditions Data at the rated operating point Limit data Physical constants kgm2 1FW6 Built-in torque motors 438 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB07-5Gxx -xxB07-0Lxx -xxB07-2Pxx QH,MAX kW 3.87 3.86 3.89 1FW6290 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 5.78 5.78 5.78 Cooling medium temperature increase TH K 9.63 9.6 9.68 Pressure drop pH bar 0.358 0.358 0.358 QP,MAX kW 0.417 0.416 0.42 l/min 2.22 2.22 2.22 2.7 2.69 2.72 0.358 0.358 0.358 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K Pressure drop pP bar *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 439 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6290-xxB07-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 440 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 441 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 442 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 443 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 444 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6290-xxB11-xxxx Table 6- 52 1FW6290-xxB11-7Axx, 1FW6290-xxB11-0Lxx, 1FW6290-xxB11-2Pxx Technical data Symbol Unit -xxB11-7Axx -xxB11-0Lxx -xxB11-2Pxx DC link voltage UDC V 600 600 600 Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 3320 3200 3110 Rated current IN A 59.8 91.8 114 Rated speed nN rpm 72.9 125 165 Rated power loss PV,N kW 7.09 7.1 7.15 Maximum torque MMAX Nm 6280 6280 6280 Maximum current IMAX A 133 212 272 Electric motor power at MMAX PEL,MAX kW 57.3 76.6 91.2 Maximum speed nMAX rpm 230 368 472 Maximum speed at maximum torque nMAX,MMAX rpm 39.3 68.6 90.4 Max. speed without VPM nMAX,INV rpm 157 251 322 No-load speed nMAX,0 rpm 115 184 236 Torque at n = 1 rpm M0 Nm 3490 3490 3490 Current at M0 and n = 1 rpm I0 A 63 101 129 Thermal static torque M0* Nm 2500 2500 2500 Thermal stall current I0 * A 44.5 71.1 91.3 Torque constant at 20 C kT,20 Nm/A 56.1 35.1 27.4 Voltage constant kE V/(1000/min) 3390 2120 1660 Motor constant at 20 C kM,20 Nm/(W)0,5 50.2 50.2 50 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 17.5 17.5 17.5 Stator mass mS kg 114 114 114 Rotor mass mL kg 45 45 45 Rotor moment of inertia JL 10-2 kgm2 334 334 334 Phase resistance of winding at 20 C RSTR, 20 0.416 0.163 0.0998 Phase inductance of winding LSTR mH 8 3.14 1.9 1FW6290 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 445 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB11-7Axx -xxB11-0Lxx -xxB11-2Pxx QH,MAX kW 5.33 5.33 5.37 1FW6290 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 12.8 12.8 12.8 Cooling medium temperature increase TH K 6.01 6.01 6.05 Pressure drop pH bar 1.8 1.8 1.8 QP,MAX kW 0.575 0.575 0.579 l/min 5.24 5.24 5.24 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 1.58 1.58 1.59 Pressure drop pP bar 1.8 1.8 1.8 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 446 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6290-xxB11-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 447 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 448 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 449 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors 450 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 451 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6290-xxB15-xxxx Table 6- 53 1FW6290-xxB15-7Axx, 1FW6290-xxB15-0Lxx, 1FW6290-xxB15-2Pxx Technical data Symbol Unit -xxB15-7Axx -xxB15-0Lxx -xxB15-2Pxx DC link voltage UDC V Water cooling inlet temperature TVORL C 35 35 35 Rated temperature of winding TN C 130 130 130 Rated torque MN Nm 4600 4480 4390 Rated current IN A 60.7 94.4 118 Rated speed nN rpm 51.3 88.5 117 Rated power loss PV,N kW 9.05 9.06 9.11 Maximum torque MMAX Nm 8570 8570 8570 Maximum current IMAX A 133 212 272 Electric motor power at MMAX PEL,MAX kW 64 83.8 98.6 Maximum speed nMAX rpm 169 270 346 Maximum speed at maximum torque nMAX,MMAX rpm 26.6 48.7 64.9 Max. speed without VPM nMAX,INV rpm 115 184 236 No-load speed nMAX,0 rpm 84.4 135 173 Torque at n = 1 rpm M0 Nm 4760 4760 4760 Current at M0 and n = 1 rpm I0 A 63 101 129 Thermal static torque M0* Nm 3400 3400 3400 Thermal stall current I0 * A 44.5 71.1 91.3 Torque constant at 20 C kT,20 Nm/A 76.5 47.9 37.3 Voltage constant kE V/(1000/min) 4630 2900 2260 Motor constant at 20 C kM,20 Nm/(W)0,5 60.6 60.6 60.4 Thermal time constant tTH s 180 180 180 No. of pole pairs p - 42 42 42 Cogging torque MCOG Nm 23.8 23.8 23.8 Stator mass mS kg 156 156 156 Rotor mass mL kg 59 59 59 Rotor moment of inertia JL 10-2 kgm2 440 440 440 Phase resistance of winding at 20 C RSTR, 20 0.531 0.208 0.127 Phase inductance of winding LSTR mH 10.8 4.24 2.58 1FW6290 Boundary conditions 600 600 600 Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors 452 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB15-7Axx -xxB15-0Lxx -xxB15-2Pxx QH,MAX kW 6.8 6.8 6.84 1FW6290 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.59 8.59 8.59 Cooling medium temperature increase TH K 11.4 11.4 11.5 Pressure drop pH bar 0.804 0.804 0.804 QP,MAX kW 0.733 0.733 0.738 l/min 3.41 3.41 3.41 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 3.09 3.09 3.11 Pressure drop pP bar 0.804 0.804 0.804 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 453 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6290-xxB15-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 454 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 455 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 456 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 457 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 458 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Data sheet 1FW6290-xxB20-xxxx Table 6- 54 1FW6290-xxB20-0Lxx, 1FW6290-xxB20-2Pxx Technical data Symbol Unit -xxB20-0Lxx -xxB20-2Pxx DC link voltage UDC V 600 600 Water cooling inlet temperature TVORL C 35 35 Rated temperature of winding TN C 130 130 Rated torque MN Nm 5760 5670 Rated current IN A 95.8 121 Rated speed nN rpm 67.9 90.3 Rated power loss PV,N kW 11 11.1 Maximum torque MMAX Nm 10900 10900 Maximum current IMAX A 212 272 Electric motor power at MMAX PEL,MAX kW 90.8 106 Maximum speed nMAX rpm 213 273 Maximum speed at maximum torque nMAX,MMAX rpm 36.9 49.9 Max. speed without VPM nMAX,INV rpm 145 187 No-load speed nMAX,0 rpm 106 137 Torque at n = 1 rpm M0 Nm 6030 6030 Current at M0 and n = 1 rpm I0 A 101 129 Thermal static torque M0* Nm 4310 4310 Thermal stall current I0 * A 71.1 91.3 Torque constant at 20 C kT,20 Nm/A 60.7 47.3 Voltage constant kE V/(1000/min) 3670 2860 Motor constant at 20 C kM,20 Nm/(W)0,5 69.6 69.4 Thermal time constant tTH s 180 180 No. of pole pairs p - 42 42 Cogging torque MCOG Nm 30.2 30.2 Stator mass mS kg 188 188 Rotor mass mL kg 73 73 Rotor moment of inertia JL 10-2 kgm2 546 546 Phase resistance of winding at 20 C RSTR, 20 0.253 0.155 Phase inductance of winding LSTR mH 5.35 3.25 1FW6290 Boundary conditions Data at the rated operating point Limit data Physical constants 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 459 Technical data and characteristics 6.2 Data sheets and diagrams Technical data Symbol Unit -xxB20-0Lxx -xxB20-2Pxx QH,MAX kW 8.27 8.32 1FW6290 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 14.1 14.1 Cooling medium temperature increase TH K 8.41 8.46 Pressure drop pH bar 2.22 2.22 QP,MAX kW 0.892 0.897 l/min 5.86 5.86 H,MIN Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Cooling medium temperature increase TP K 2.19 2.2 Pressure drop pP bar 2.22 2.22 *) Parallel connection of main and precision motor cooler 1FW6 Built-in torque motors 460 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Characteristics for 1FW6290-xxB20-xxxx Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 461 Technical data and characteristics 6.2 Data sheets and diagrams Torque M with respect to speed n Torque M with respect to speed n 1FW6 Built-in torque motors 462 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Technical data and characteristics 6.2 Data sheets and diagrams Short-circuit braking torque MBr with respect to speed n Main cooler and precision cooler - pressure losses p with respect to the flow rate : main cooler HK and precision cooler PK connected in parallel) ( 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 463 Technical data and characteristics 6.2 Data sheets and diagrams Rotor power loss PLV with respect to speed n 1FW6 Built-in torque motors 464 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Preparation for use 7 WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". The rotor is secured in the stator by means of transport locks, and is protected by spacer film. The original packaging for the built-in torque motor and the transport locks (incl. the screws) are required for storage/transport purposes and should, therefore, be kept in a safe place. WARNING Risk of toppling over Motors, stators, and rotors must not be stacked too high - risk of death, personal injury and/or material damage. * Never stack packed or unpacked motors, stators or rotors on top of one another. * Only transport and store motors, stators and rotors in the horizontal position. * Observe the safety instructions and handling on the packaging. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 465 Preparation for use 7.1 Transporting WARNING Incorrect packaging, storage and/or incorrect transport Risk of death, injury and/or material damage can occur if the devices are packed, stored, or transported incorrectly. * Always follow the safety instructions for storage and transport. * Before transporting or lifting machines or parts machines, lock the rotary axes so the they cannot accidentally rotate. This is necessary, as the axes are not self locking. * Always correctly and carefully carry out storage, transport and lifting operations. * Only use suitable devices and equipment that are in perfect condition. * Only use lifting devices, transport equipment and suspension equipment that comply with the appropriate regulations. * IATA regulations must be observed when components are transported by air. * Mark locations where rotors are stored with warning and prohibit signs according to the tables in Chapter "Supplied pictograms" * Observe the warning instructions on the packaging. * Always wear safety shoes and safety gloves. * Take into account the maximum loads that personnel can lift and carry. The motors and their components can weigh more than 13 kg. * Torque motors and rotors must always be transported and stored in the packaged condition. - Replace any defective packaging. Correct packaging offers protection against sudden forces of attraction that can occur in their immediate vicinity. Further, when correctly packaged you are protected against hazardous motion when storing and moving rotors. - Only use undamaged original packaging. Note Original packaging Keep the packaging of components with permanent magnets where possible! When reusing the original packaging do not cover safety instructions that are possibly attached. When required, use transparent adhesive tape for the packaging. 1FW6 Built-in torque motors 466 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Preparation for use 7.1 Transporting 7.1 Transporting Note UN number for permanent magnets UN number 2807 is allocated to permit magnets as hazardous item. When shipping products that contain permanent magnets by sea or road, no additional packaging measures are required for protection against magnetic fields. 7.1.1 Ambient conditions for transportation Based on EN 60721-3-2 (for transportation) Table 7- 1 Climatic ambient conditions Lower air temperature limit: - 5 C (deviates from 3K3) Upper air temperature limit: + 40 C Lower relative humidity limit: 5% Upper relative humidity limit: 85 % Rate of temperature fluctuations: Max. 0.5 K/min Condensation: Not permissible Formation of ice: Not permissible Transportation: Class 2K2 Transport is only permissible in locations that are fully protected against the weather (in halls or rooms). Table 7- 2 Biological ambient conditions Transportation: Table 7- 3 Chemical ambient conditions Transportation: Table 7- 4 Class 2C1 Mechanically active ambient conditions Transportation: Table 7- 5 Class 2B1 Class 2S2 Mechanical ambient conditions Transportation: Class 2M2 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 467 Preparation for use 7.1 Transporting 7.1.2 Packaging specifications for transport by air When transporting products containing permanent magnets by air, the maximum permissible magnetic field strengths specified by the appropriate IATA Packing Instruction must not be exceeded. Special measures may be required so that these products can be shipped. Above a certain magnetic field strength, shipping requires that you notify the relevant authorities and appropriately label the products. Note The magnetic field strengths listed in the following always refer to values for the DC magnetic field specified in the IATA packaging instruction 953. If the values change, then we will take this into account in the next edition. Products whose highest field strength exceeds 0.418 A/m, as determined at a distance of 4.6 m from the product, require shipping authorization. This product will only be shipped with previous authorization from the responsible national body of the country from where the product is being shipped (country of origin) and the country where the airfreight company is based. Special measures need to be taken to enable the product to be shipped. When shipping products whose highest field strength is equal to or greater than 0.418 A/m, as determined at a distance of 2.1 m from the product, you have a duty to notify the relevant authorities and appropriately label the product. When shipping products whose highest field strength is less than 0.418 A/m, as determined at a distance of 2.1 m from the product, you do not have to notify the relevant authorities and you do not have to label the product. Shipping originally packed motor components neither has to be disclosed nor marked. 7.1.3 Lifting rotors NOTICE Damage to the motor when incorrectly lifted Improper use of lifting devices can cause plastic deformation of the motor. * To lift the motor (or stator/rotor), at least three lifting eyebolts are required. * Screw the lifting eyebolts symmetrically into the tapped holes on the flat motor (or stator/rotor). * Only lift motors (or stators/rotors) when they are in a horizontal position. * The lifting ropes must be the same length. The tightened lifting ropes must form an angle of at least 50 between the lifting rope and motor (or stator/rotor). 1FW6 Built-in torque motors 468 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Preparation for use 7.2 Storage 7.2 Storage 7.2.1 Ambient conditions for long-term storage Based on EN 60721-3-1 (for long-term storage) Table 7- 6 Climatic ambient conditions Lower air temperature limit: - 5 C (deviates from 3K3) Upper air temperature limit: + 40 C Lower relative humidity limit: 5% Upper relative humidity limit: 85 % Rate of temperature fluctuations: Max. 0.5 K/min Condensation: Not permissible Formation of ice: Not permissible Long-term storage: Class 1K3 and class 1Z1 have a different upper relative humidity Storage is only permissible in locations that are fully protected against the weather (in halls or rooms). Table 7- 7 Biological ambient conditions Long-term storage: Table 7- 8 Chemical ambient conditions Long-term storage: Table 7- 9 Class 1C1 Mechanically active ambient conditions Long-term storage: Table 7- 10 Class 1B1 Class 1S2 Mechanical ambient conditions Long-term storage: Class 1M2 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 469 Preparation for use 7.2 Storage 7.2.2 Storage in rooms and protection against humidity The motors can be stored for up to two years under the following conditions: Storing indoors Apply a preservation agent (e.g. Tectyl) to bare external components if this has not already been carried out in the factory. Store the motors as described in Section "Ambient conditions for long-term storage". The storage room/area must satisfy the following conditions: - Dry - Dust-free - Free of any vibration - Well ventilated - Protected against extreme weather conditions - The air inside the room or space must be free of any aggressive gases Protect the motor against shocks and humidity. Make sure that the motor is covered properly. Protection against humidity If a dry storage area is not available, then take the following precautions: Wrap the motor in humidity-absorbent material. Then wrap it in foil so that it is air tight. Include several bags of desiccant in the sealed packaging. Check the desiccant and replace it as required. Place a humidity meter in the sealed packaging to indicate the level of air humidity inside it. Inspect the motor on a regular basis. Protecting the cooling system for motors with integrated cooling Before you store the motor after use, perform the following actions: Empty the cooling channels. Blow out the cooling ducts with dry, compressed air so that the cooling ducts are completely empty. Seal the connections of the cooling system. 1FW6 Built-in torque motors 470 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8 NOTICE Destruction of the motor if it is directly connected to the three-phase line supply The motor will be destroyed if it is directly connected to the three-phase line supply. * Only operate the motors with the appropriately configured converters. WARNING Risk of electric shock If you connect the voltage to the stator as individual component, then there is a risk of electric shock as there is no touch protection. * Only connect a voltage if the motor component is installed in the assembled state in the machine. WARNING Risk of electric shock due to incorrect connection If you incorrectly connect the motor this can result in death, serious injury, or extensive material damage. The motors require an impressed sinusoidal current. * Connect the motor in accordance with the circuit diagram provided in this documentation. * Refer also to the documentation for the drive system used. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 471 Electrical connection WARNING Electrical shock hazard Every movement of the rotor compared with the stator and vice versa induces a voltage at the stator power connections. When the motor is switched on, the stator power connections are also at a specific voltage. If you use defective cable ports, you could suffer an electric shock. * Only mount and remove the electrical components if you are qualified to do so. * Any work carried out at the motor must always be done with the system in a no-voltage condition. * Do not touch the cable ports. Correctly connect the stator power connections, or insulate them properly. * Do not disconnect the power connections when the stator is under voltage (live). * Only use the specific power cables intended for the purpose. * First connect the protective conductor (PE). * Connect the cable shield through a wide area. * First connect the power cable to the stator before you connect the power cable to the inverter. * First disconnect the connection to the inverter before you disconnect the power connection to the stator. * Disconnect the protective conductor PE last. NOTICE Destruction of the motor Removing the connection block for the motor feeder cables at the motor can destroy the motor. * Never remove the connection block on the motor for the motor feeder cables (power and signal cables). The cables for the power connection are brought out at the front of the stator (B flange). The open cable ends must be connected in a terminal box, which must be provided by the machine manufacturer. Sufficient installation space must be provided in the axes construction. Refer to the Chapter "Shielding, grounding and equipotential bonding". Standard MOTION-CONNECT cables, which are available with the standard range of accessories for the drive system, can be used from this EMC-compliant terminal box (minimum degree of protection: IP54). 1FW6 Built-in torque motors 472 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.1 Permissible line system types WARNING Electric shock caused by high leakage currents When touching conductive parts of the machine, high leakage currents can result in an electric shock. * For high leakage currents, observe the increased requirements placed on the protective conductor. The requirements are laid down in standards EN 61800-5-1 and EN 60204-1. * For high leakage currents, attach warning symbols to Power Drive System . WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections. Even after switching off the power supply, active motor parts can have a charge exceeding 60 C. In addition, even after withdrawing the connector 1 s after switching off the voltage, more than 60 V can be present at the free cable ends. * Wait for the discharge time to elapse. 8.1 Permissible line system types Permissible line system types and voltages The following table shows the permissible line voltages of TN line supply systems for the motors. Table 8- 1 Permissible line voltages of TN line supply systems, resulting DC link voltages and converter output voltages Permissible line supply voltage Resulting DC link voltage UDC Converter output voltage (rms value) Ua max 400 V 600 V (controlled) 425 V (controlled) 528 V (uncontrolled) 380 V (uncontrolled) 634 V (uncontrolled) 460 V (uncontrolled) 480 V When using the SINAMICS S120 drive system, the motors are always approved for operation on the following line supplies: TN line systems with grounded neutral point TT line systems with grounded neutral point IT line systems 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 473 Electrical connection 8.2 Motor circuit diagram When operated on IT line systems, a protective device should be provided that switches off the drive system in the case of a ground fault. In operation with a grounded external conductor, an isolating transformer with grounded neutral (secondary side) must be connected between the line supply and the drive system. This protects the winding insulation from excessive stress. 8.2 Motor circuit diagram The circuit diagram of a stator looks like this: Figure 8-1 Circuit diagram of a stator Note Additional temperature monitoring circuit Temp-S 1FW6090-xxxxx-xxx2 to 1FW6290-xxxxx-xxx2 motors are equipped with an additional temperature monitoring circuit Temp-S. The associated interface designations are 2TP1 and 2TP2. 1FW6 Built-in torque motors 474 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration 8.3 System integration 8.3.1 Drive system Components The drive system that feeds a motor comprises an infeed module, a power module and a control module. For the SINAMICS S120 drive system, these modules are called "Line Modules", "Motor Modules" and "Control Units". Line Modules can be regulated with feedback (ALM, Active Line Module), unregulated with feedback (SLM, Smart Line Module), or unregulated without feedback (BLM, Basic Line Module). To operate several motors simultaneously on a single drive system, either one Motor Module per motor or one Motor Module for several motors can be provided, depending on the application. The appropriate choice of Line Module is primarily determined by the power consumption of the motors used. Other important related factors are the line voltage, regenerative feedback, and the DC-link voltage. Note The order designations for the power cables in the figures below do not apply to motors with single cores. The following diagram shows an example of a motor integrated into a system with the connection of Temp-S, Temp-F and an absolute encoder (EnDat with 1 VPP, order designation EnDat01 or EnDat02, or SSI with 1 VPP) via SME125. Figure 8-2 System integration with SME125 (example) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 475 Electrical connection 8.3 System integration The following diagram shows an example of a motor integrated into a system with the connection of Temp-S, Temp-F and an incremental encoder (sin/cos 1 VPP) via SME120. Figure 8-3 System integration with SME120 (example) Note Connector sizes, see Chapter "Data for the power cable at the stator (Page 506)". The following diagram shows an example of a motor integrated into a system with the connection of Temp-S and Temp-F via TM120. An incremental encoder (sin/cos 1 VPP) or absolute encoder (EnDat with 1 VPP, order designation EnDat01 or EnDat02, or SSI with 1 VPP) is connected via SMC20. Figure 8-4 System integration with TM120 (example) 1FW6 Built-in torque motors 476 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Signal connection Only fully-threaded plug connectors can be used to connect signals. SPEED CONNECT connections are not compatible. Power connection Prefabricated cables with full thread plug connectors or SPEED-CONNECT plug connectors can be used as follows to connect the power: Table 8- 2 Compatibility Cable at the motor with Connecting cable with Compatible SPEED-CONNECT plug connectors SPEED-CONNECT plug connectors Yes SPEED-CONNECT plug connectors Fully-threaded plug connectors Yes For suitable cables, see Catalog. Note Remove the O-ring from the SPEED CONNECT plug connector before connecting it to a SPEED CONNECT mating plug connector. For plug connections comprising SPEED CONNECT and full thread plug connectors, the Oring is required to ensure that the connection is tight and resistant to vibration. Do not remove the O-ring if this combination is used. Even if a SPEED CONNECT plug connector has been correctly connected to a full thread plug connector, a gap will remain between the connector and mating connector. Do not try to eliminate this gap by tightening the connectors further. This could damage the plug connector. Requirements The power unit is selected depending on the motor current at torque M0 or according to the maximum motor current. The encoder system used must be harmonized with the particular application. Note Read the corresponding documentation about open-loop and closed-loop control systems. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 477 Electrical connection 8.3 System integration NOTICE Damaged main insulation In systems where direct drives are used on controlled infeeds, electrical oscillations can occur with respect to ground potential. These oscillations are, among other things, influenced by: * The lengths of the cables * The rating of the infeed/regenerative feedback module * The type of infeed/regenerative feedback module (particularly when an HFD commutating reactor is already present) * The number of axes * The size of the motor * The winding design of the motor * The type of line supply * The place of installation The oscillations lead to increased voltage loads and may damage the main insulation! * To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor. For specific details, refer to the documentation of the drive system being used or contact your local Siemens office. Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed unit. 8.3.2 Sensor Module SME12x Sensor Module External SME12x is a module to evaluate: Incremental encoders with sin/cos 1 VPP interface (SME120) Absolute encoders with EnDat interface (SME125) Temperature sensors The temperature sensors in the motor do not have safe electrical separation in order to achieve better thermal contact to the motor winding. The SME12x evaluates the temperature sensors with safe electrical separation. Information about the SME12x is provided in the "SINAMICS S120 Control Units and Additional System Components" Equipment Manual. 1FW6 Built-in torque motors 478 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration 8.3.3 TM120 Terminal Module The TM120 Terminal Module is a module for evaluating temperature signals. The temperature sensors in the motor do not have safe electrical separation in order to achieve better thermal contact to the motor winding. Terminal Module TM120 evaluates the temperature sensors with safe electrical separation. Information about the TM120 is provided in the Equipment Manual "SINAMICS S120 Control Units and Additional System Components". 8.3.4 SMC20 Sensor Module The Sensor Module Cabinet-Mounted SMC20 is a module to evaluate: Incremental encoders with sin/cos 1 VPP interface Absolute encoders with EnDat interface Information about the SMC20 is provided in the "SINAMICS S120 Control Units and Additional System Components" Equipment Manual. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 479 Electrical connection 8.3 System integration 8.3.5 Electrical connection components Table 8- 3 Overview of available motor types with respect to the position of the electrical connection Order designation Outgoing feeder Strain relief 1FW6050-0WBxx-xxxx Axial Sleeve 1FW6050-0TBxx-xxxx Tangential Sleeve 1FW6060-0WBxx-xxxx Axial Sleeve 1FW6060-0TBxx-xxxx Tangential Sleeve 1FW6090-0PBxx-xxxx Axial Sleeve 1FW6090-0QBxx-xxxx Radial (outward) Sleeve 1FW6090-0NBxx-xxxx Tangential Sleeve 1FW6130-0PBxx-xxxx Axial Sleeve 1FW6130-0QBxx-xxxx Radial (outward) Sleeve 1FW6130-0NBxx-xxxx Tangential Sleeve 1FW6150-0PBxx-xxxx Axial Sleeve 1FW6150-0QBxx-xxxx Radial (outward) Sleeve 1FW6150-0NBxx-xxxx Tangential Sleeve 1FW6160-0WBxx-xxxx Axial Sleeve 1FW6160-0VBxx-xxxx Radial (outward) Sleeve 1FW6160-0TBxx-xxxx Tangential Sleeve 1FW6190-0WBxx-xxxx Axial Sleeve 1FW6190-0VBxx-xxxx Radial (outward) Sleeve 1FW6190-0TBxx-xxxx Tangential Sleeve 1FW6230-0WBxx-xxxx Axial Sleeve 1FW6230-0VBxx-xxxx Radial (outward) Sleeve 1FW6230-0TBxx-xxxx Tangential Sleeve 1FW6290-0WBxx-xxxx Axial Sleeve 1FW6290-0VBxx-xxxx Radial (outward) Sleeve 1FW6290-0TBxx-xxxx Tangential Sleeve 1FW6 Built-in torque motors 480 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Dimensions of the electrical connections Figure 8-5 Electrical connection axial with sleeve for 1FW605 and 1FW606 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 481 Electrical connection 8.3 System integration Figure 8-6 Electrical connection tangential with sleeve for 1FW605 and 1FW606 1FW6 Built-in torque motors 482 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-7 Electrical connection (axial) with sleeve for 1FW609 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 483 Electrical connection 8.3 System integration Figure 8-8 Electrical connection (radial, outward) with sleeve for 1FW609 1FW6 Built-in torque motors 484 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-9 Electrical connection (tangential) with sleeve for 1FW609 Figure 8-10 Electrical connection (axial) with sleeve for 1FW613 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 485 Electrical connection 8.3 System integration Figure 8-11 Electrical connection (radial, outward) with sleeve for 1FW613 1FW6 Built-in torque motors 486 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-12 Electrical connection (tangential) with sleeve for 1FW613 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 487 Electrical connection 8.3 System integration Figure 8-13 Electrical connection (axial) with sleeve for 1FW615 Figure 8-14 Electrical connection (radial, outward) with sleeve for 1FW615 1FW6 Built-in torque motors 488 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-15 Electrical connection (tangential) with sleeve for 1FW615 Figure 8-16 Electrical connection (axial) with sleeve for 1FW616, 1FW619, and 1FW623 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 489 Electrical connection 8.3 System integration Figure 8-17 Electrical connection (axial) with sleeve and single core for 1FW616, 1FW619, and 1FW623, 25 mm2 core cross-section 1FW6 Built-in torque motors 490 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-18 Electrical connection (axial) with sleeve and single core for 1FW623, 35 mm2 core crosssection 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 491 Electrical connection 8.3 System integration Figure 8-19 Electrical connection (axial) with sleeve and single core for 1FW616 and 1FW619, 50 mm2 core cross-section 1FW6 Built-in torque motors 492 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-20 Electrical connection (axial) with sleeve and single core for 1FW616, 1FW619, and 1FW623, 70 mm2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 493 Electrical connection 8.3 System integration Figure 8-21 Electrical connection (radial, outward) with sleeve for 1FW616, 1FW619, and 1FW623 up to 6 mm2 core cross-section Figure 8-22 Electrical connection (radial, outward) with sleeve for 1FW616, 1FW619, and 1FW623 as of 10 mm2 core cross-section 1FW6 Built-in torque motors 494 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-23 Electrical connection (radial, outward) with sleeve and single core for 1FW616, 1FW619, and 1FW623, 25 mm2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 495 Electrical connection 8.3 System integration Figure 8-24 Electrical connection (radial, outward) with sleeve and single core for 1FW623, 35 mm2 core cross-section 1FW6 Built-in torque motors 496 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-25 Electrical connection (radial, outward) with sleeve and single core for 1FW616 and 1FW619, 50 mm2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 497 Electrical connection 8.3 System integration Figure 8-26 Electrical connection (radial, outward) with sleeve and single core for 1FW616, 1FW619, and 1FW623, 70 mm2 core cross-section 1FW6 Built-in torque motors 498 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-27 Electrical connection (tangential) with sleeve for 1FW616, 1FW619, and 1FW623 Figure 8-28 Electrical connection (axial) with sleeve for 1FW629 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 499 Electrical connection 8.3 System integration Figure 8-29 Electrical connection (axial) with sleeve and single core for 1FW629, 35 mm2 core cross-section 1FW6 Built-in torque motors 500 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-30 Electrical connection (axial) with sleeve and single core for 1FW629, 70 mm2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 501 Electrical connection 8.3 System integration Figure 8-31 Electrical connection (radial, outward) with sleeve for 1FW629 1FW6 Built-in torque motors 502 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-32 Electrical connection (radial, outward) with sleeve and single core for 1FW629, 35 mm2 core cross-section 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 503 Electrical connection 8.3 System integration Figure 8-33 Electrical connection (radial, outward) with sleeve and single core for 1FW629, 70 mm2 core cross-section 1FW6 Built-in torque motors 504 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Figure 8-34 Electrical connection (tangential) with sleeve for 1FW629 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 505 Electrical connection 8.3 System integration 8.3.6 Data for the power cable at the stator Table 8- 4 Data for the power cable at the stator Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Max. height of sleeve "C1" in mm Connector size 2) 1FW6050-xxB03-0Fxx 11 4x2.5 44 18 1 1FW6050-xxB05-0Fxx 11 4x2.5 44 18 1 1FW6050-xxB07-0Fxx 11 4x2.5 44 18 1 1FW6050-xxB07-0Kxx 11 4x2.5 44 18 1 1FW6050-xxB10-0Kxx 11 4x2.5 44 18 1 1FW6050-xxB15-0Kxx 11 4x2.5 44 18 1 1FW6050-xxB15-1Jxx 11 4x2.5 44 18 1 1FW6060-xxB03-0Fxx 11 4x2.5 44 18 1 1FW6060-xxB05-0Fxx 11 4x2.5 44 18 1 1FW6060-xxB05-0Kxx 11 4x2.5 44 18 1 1FW6060-xxB07-0Fxx 11 4x2.5 44 18 1 1FW6060-xxB07-0Kxx 11 4x2.5 44 18 1 1FW6060-xxB10-0Kxx 11 4x2.5 44 18 1 1FW6060-xxB10-1Jxx 11 4x2.5 44 18 1 1FW6060-xxB15-0Kxx 11 4x2.5 44 18 1 1FW6060-xxB15-1Jxx 11 4x2.5 44 18 1 1FW6090-xxB05-0Fxx 11 4x2.5 44 18 1 1FW6090-xxB05-0Kxx 11 4x2.5 44 18 1 1FW6090-xxB07-0Kxx 11 4x2.5 44 18 1 1FW6090-xxB07-1Jxx 11 4x2.5 44 18 1 1FW6090-xxB10-0Kxx 11 4x2.5 44 18 1 1FW6090-xxB10-1Jxx 11 4x2.5 44 18 1 1FW6090-xxB15-1Jxx 11 4x2.5 44 18 1 1FW6090-xxB15-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6130-xxB05-0Kxx 11 4x2.5 44 18 1 1FW6130-xxB05-1Jxx 11 4x2.5 44 18 1 1FW6130-xxB07-0Kxx 11 4x2.5 44 18 1 1FW6130-xxB07-1Jxx 11 4x2.5 44 18 1 1FW6130-xxB10-1Jxx 11 4x2.5 44 18 1 1FW6130-xxB10-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6130-xxB15-1Jxx 11 4x2.5 44 18 1 1FW6130-xxB15-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6150-xxB05-1Jxx 11 4x2.5 44 18 1 1FW6150-xxB05-4Fxx 18.2 4x10.0 72.8 29 1.5 1FW6150-xxB07-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6150-xxB07-4Fxx 18.2 4x10.0 72.8 29 1.5 1FW6 Built-in torque motors 506 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Max. height of sleeve "C1" in mm Connector size 2) 1FW6150-xxB10-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6150-xxB10-4Fxx 18.2 4x10.0 72.8 29 1.5 1FW6150-xxB15-2Jxx 18.2 4x10.0 72.8 29 1.5 1FW6150-xxB15-4Fxx 18.2 4x10.0 72.8 29 1.5 1FW6160-xxB05-1Jxx 11 4x2.5 44 18 1 1FW6160-xxB05-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6160-xxB05-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6160-xxB07-1Jxx 11 4x2.5 44 18 1 1FW6160-xxB07-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6160-xxB07-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6160-xxB07-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6160-xxB10-1Jxx 11 4x2.5 44 18 1 1FW6160-xxB10-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6160-xxB10-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6160-xxB10-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6160-xxB10-2Pxx 18.2 3x(1x50) + M10 f. PE (1x25)*) 54.6 29 - 1FW6160-xxB15-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6160-xxB15-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6160-xxB15-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6160-xxB15-2Pxx 18.2 3x(1x50) + M10 f. PE (1x25)*) 54.6 29 - 1FW6160-xxB15-0Wxx 20.5 3x(1x70) + M10 f. PE (1x35)*) 61.5 29 - 1FW6160-xxB20-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6160-xxB20-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6160-xxB20-2Pxx 18.2 3x(1x50) + M10 f. PE (1x25)*) 54.6 29 - 1FW6160-xxB20-0Wxx 20.5 3x(1x70) + M10 f. PE (1x35)*) 61.5 29 - 1FW6190-xxB05-1Jxx 11 4x2.5 44 18 1 1FW6190-xxB05-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6190-xxB05-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6190-xxB07-1Jxx 11 4x2.5 44 18 1 1FW6190-xxB07-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6190-xxB07-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6190-xxB07-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 507 Electrical connection 8.3 System integration Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Max. height of sleeve "C1" in mm Connector size 2) 1FW6190-xxB10-1Jxx 11 4x2.5 44 18 1 1FW6190-xxB10-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6190-xxB10-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6190-xxB10-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6190-xxB10-2Pxx 18.2 3x(1x50) + M10 f. PE (1x25)*) 54.6 29 - 1FW6190-xxB15-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6190-xxB15-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6190-xxB15-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6190-xxB15-2Pxx 18.2 3x(1x50) + M10 f. PE (1x25)*) 54.6 29 - 1FW6190-xxB15-0Wxx 20.5 3x(1x70) + M10 f. PE (1x35)*) 61.5 29 - 1FW6190-xxB20-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6190-xxB20-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6190-xxB20-2Pxx 18.2 3x(1x50) + M10 f. PE (1x25)*) 54.6 29 - 1FW6190-xxB20-0Wxx 20.5 3x(1x70) + M10 f. PE (1x35)*) 61.5 29 - 1FW6230-xxB05-1Jxx 11 4x2.5 44 18 1 1FW6230-xxB05-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6230-xxB05-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6230-xxB07-1Jxx 11 4x2.5 44 18 1 1FW6230-xxB07-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6230-xxB07-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6230-xxB07-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6230-xxB10-2Jxx 12.3 4x4.0 49.2 23 1.5 1FW6230-xxB10-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6230-xxB10-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6230-xxB10-2Pxx 16.1 3x(1x35) + M10 f. PE (1x25)*) 48.3 26 - 1FW6230-xxB15-4Cxx 14.9 4x6.0 59.6 31.5 1.5 1FW6230-xxB15-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6230-xxB15-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6230-xxB15-2Pxx 16.1 3x(1x35) + M10 f. PE (1x25)*) 48.3 26 - 1FW6 Built-in torque motors 508 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Max. height of sleeve "C1" in mm Connector size 2) 1FW6230-xxB15-0Wxx 20.5 3x(1x70) + M10 f. PE (1x35)*) 61.5 29 - 1FW6230-xxB20-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6230-xxB20-8Fxx 13.5 3x(1x25) + M10 f. PE (1x25)*) 40.5 23 - 1FW6230-xxB20-2Pxx 16.1 3x(1x35) + M10 f. PE (1x25)*) 48.3 26 - 1FW6230-xxB20-0Wxx 20.5 3x(1x70) + M10 f. PE (1x35)*) 61.5 29 - 1FW6290-xxB07-5Gxx 22.3 4x16.0 89.2 35.5 1.5 1FW6290-xxB07-0Lxx d(35) = 16.1 d(25) = 13.5 3x(1x35)+1x25 R(35) = 48.3 R(25) = 40.5 26 - 1FW6290-xxB07-2Pxx d(70) = 20.5 d(35) = 16.1 3x(1x70)+1x35 R(70) = 61.5 R(35) = 48.3 29 - 1FW6290-xxB11-7Axx 22.3 4x16.0 89.2 35.5 1.5 1FW6290-xxB11-0Lxx d(35) = 16.1 d(25) = 13.5 3x(1x35)+1x25 R(35) = 48.3 R(25) = 40.5 26 - 1FW6290-xxB11-2Pxx d(70) = 20.5 d(35) = 16.1 3x(1x70)+1x35 R(70) = 61.5 R(35) = 48.3 29 - 1FW6290-xxB15-7Axx 22.3 4x16.0 89.2 35.5 1.5 1FW6290-xxB15-0Lxx d(35) = 16.1 d(25) = 13.5 3x(1x35)+1x25 R(35) = 48.3 R(25) = 40.5 26 - 1FW6290-xxB15-2Pxx d(70) = 20.5 d(35) = 16.1 3x(1x70)+1x35 R(70) = 61.5 R(35) = 48.3 29 - 1FW6290-xxB20-0Lxx d(35) = 16.1 d(25) = 13.5 3x(1x35)+1x25 R(35) = 48.3 R(25) = 40.5 26 - 1FW6290-xxB20-2Pxx d(70) = 20.5 d(35) = 16.1 3x(1x70)+1x35 R(70) = 61.5 R(35) = 48.3 29 - 1) Power cable fixed; 2) Applies to motors with connector *) PE cable to be connected separately; not included in scope of delivery 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 509 Electrical connection 8.3 System integration Table 8- 5 1) Specifications for the signal cable on the stator Motor type Max. diameter "d2" in mm 1) 1FW6xxx-xxxxx-xxxx 11 No. of cores (signal cores) x crosssection + no. of cores (PE) x cross-section in mm2 6 x 0.5 + 1 x 1.0 Min. bending radius "R2" in mm 1) 50 Height of sleeve "C2" in mm 18 Connector size 2) M17 Signal cable fixed; 2) Applies to motors with connector 8.3.7 PIN assignments for plug connectors The pin configurations of the plug connectors are subsequently shown. The view is from the plug-in side. Figure 8-35 Pin configuration, Size 1.5 power connector Figure 8-36 Pin configuration, Size 1.0 power connector 1FW6 Built-in torque motors 510 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Table 8- 6 Pin assignment, Size 1.0 power connector PIN Interface 1 U 2 V PE PE 4 - 5 - 6 W Figure 8-37 Pin configuration, M17 signal connector Table 8- 7 PIN assignment, M17 signal connector PIN Interface 1 -1R2: -KTY or Pt1000 2 +1R1: +KTY or Pt1000 3 1TP1: PTC 130 C 4 1TP2: PTC 130 C 5 2TP1: PTC 150 C *) 6 2TP2: PTC 150 C *) PE *) PTC 150 C, optional in conjunction with KTY 84 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 511 Electrical connection 8.3 System integration 8.3.8 Power connection Connection assignment Table 8- 8 Power connection for torque motor Converter Torque motor/stator U2 U V2 V W2 W For information on connecting the power, also refer to the diagrams relating to "System integration". The rotor rotates clockwise if the torque motor is connected to phase sequence U, V, W. See "Defining the direction of rotation (Page 36)". 8.3.9 Signal connection No direct connection of the temperature monitoring circuits WARNING Risk of electric shock when incorrectly connecting the temperature monitoring circuit In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation with respect to the power components. * Use, for example, the TM120 or the SME12x to connect the Temp-S and Temp-F temperature monitoring circuits. You therefore comply with the directives for safe electrical separation according to EN 61800-5-1 (previously safe electrical separation according to EN 50178). 1FW6 Built-in torque motors 512 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Correctly connecting temperature sensors NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed as a result of overtemperature if you do not correctly connect the temperature sensors. * When connecting temperature sensor cables with open conductor ends, pay attention to the correct assignment of conductor colors. Note Observe the polarity Carefully note the polarity when connecting the KTY. Temperature sensor connection - standard Connect the signal cable as follows: Using a plug connector at the SME12x (Sensor Module External) With open cable ends at the TM120 The SME12x or the TM120 is connected to the converter via DRIVE-CLiQ. Refer to the diagrams for "System integration (Page 475)" and the following connection overviews. Note Checking the shutdown circuit Before commissioning and switching on for the first time, carefully check that the Temp-S temperature monitoring circuit correctly shuts down the system when it responds via the SME12x or the TM120. Typical characteristic R() of a PTC temperature sensor according to DIN 44081 is provided in Chapter "Technical features of temperature sensors (Page 78)". The following diagram shows a connection overview for frame sizes 1FW605 and 1FW606 with a PTC 130 C connected via SME12x or TM120. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 513 Electrical connection 8.3 System integration Figure 8-38 Connection overview for 1FW6050xxxxx-xxx1, 1FW6050xxxxx-xxx3,1FW6060xxxxx-xxx1, 1FW6060xxxxx-xxx3 The following diagram shows a connection overview for frame sizes 1FW609 to 1FW629 with connection of the PTC 130 C and PTC 150 C via SME12x or TM120. Figure 8-39 Connection overview for 1FW6090-xxxxx-xxx2 to 1FW6290-xxxxx-xxx2 1FW6 Built-in torque motors 514 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration 8.3.10 Shielding, grounding, and equipotential bonding Important notes regarding shielding, grounding and equipotential bonding The correct installation and connection of the cable shields and protective conductors is of crucial importance, not only for personal safety but also for noise emission and noise immunity. WARNING Risk of electric shock! Hazardous touch voltages can be present at unused cores and shields if they have not been grounded or insulated. * Connect the cable shields to the respective housings through the largest possible surface area. Use suitable clips, clamps or screw couplings to do this. * Connect unused conductors of shielded or unshielded cables and their associated shields to the grounded enclosure potential at one end as minimum. Alternatively: Insulate conductors and their associated shields that are not used. The insulation must be able to withstand the rated voltage. Further, unshielded or incorrectly shielded cables can lead to faults in the drive - particularly the encoder - or in external devices, for example. Electrical charges that are the result of capacitive cross coupling are discharged by connecting the cores and shields. NOTICE Device damage as a result of leakage currents for incorrectly connected protective conductor High leakage currents may damage other devices if the motor protective conductor is not directly connected to the power module. * Connect the motor protective conductor (PE) directly at the power unit. NOTICE Device damage as a result of leakage currents for incorrect shielding High leakage currents may damage other devices if the motor power cable shield is not directly connected to the power module. * Connect the power cable shield at the shield connection of the power module. Note Apply the EMC installation guideline of the converter manufacturer. For Siemens converters, this is available under document order No. 6FC5297-AD30-0P. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 515 Electrical connection 8.3 System integration Note Single-core power cables without protective earth With 1FW6 built-in torque motors featuring single-core power cables without a PE cable, a connection point is provided for the PE. Connect a separate protective conductor cable to this connection point. Pay attention to the specified cross section for direct connection to the power unit. For data on cross-sections, refer to the Chapter "Data of the power cable at the stator". 8.3.11 Requirements for the motor supply cables The cables must be appropriately selected corresponding to the mechanical forces caused by high rates of acceleration and speeds. Further, they must be suitable for the bending stresses that occur. Permissible motor feeder cable lengths The permissible length of the power cable between the motor and the infeed unit depends on the rated power or the rated output current of the infeed unit. Example, Motor Module, shielded cable: up to 50 m power cable length at the rated output current In 9 A, up to 70 m power cable length at the rated output current 9 A < In 18 A, up to 100 m power cable length from a rated output current In 30 A The permissible signal cable length from the motor to the Control Unit depends on the type of signal cable being used. As a result of EMC effects for drive systems, we always recommend that shielded cables are used. NOTICE Damage to cables Cables subject to high acceleration rates can wear more quickly. The cables permanently connected to the motor cannot be replaced if they are damaged. * Observe the permissible acceleration rates for the cables. * Do not use a drag chain for the cables permanently attached to the motor. Also refer to the Chapter "System integration". Data on the motor feeder cables, see Chapter "Data of the power cable at the stator" and catalog. MOTION-CONNECT cables from the terminal box provided by the customer or extensions for the power and signal connection, see catalog. 1FW6 Built-in torque motors 516 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Electrical connection 8.3 System integration Specification of the motor feeder cables The built-in torque motors are supplied with MOTION-CONNECT cables according to the catalog from which you can take the technical data: Power cable: MOTION-CONNECT 800PLUS, type 6FX8 Signal cable: MOTION-CONNECT 800PLUS, type 6FX8 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 517 Electrical connection 8.3 System integration 1FW6 Built-in torque motors 518 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.1 9 Installation situation for motors with a cooling jacket Design information for installation hole and O ring Provide insertion inclines: Minimum length Z at 15: 3 mm, at 20: 2 mm, edges rounded and polished Debur and round inside holes (cooling water connections) Surface quality of the opposite sealing surfaces: Rmax 16 m, Rz 10 m, Ra 1.6 m Note the installation hole fit (H8). If the play is too great, the O-ring does not provide sufficient sealing or the permissible gap is too large. Figure 9-1 9.2 Design information for installation hole and O ring Information on the installation drawings Note Please note that certain motors can only be mounted at the A flange as a result of their design, refer to the Table "Mounting at the A flange" in Chapter "Specifications relating to the mounting side (Page 125)". 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 519 Installation drawings/Dimension drawings 9.2 Information on the installation drawings Installation dimensions For the design, pay special attention to the following dimensions. L_St Stator length L_Ro Rotor length Figure 9-2 Stator length and rotor length of 1FW6 built-in torque motors Note Motor dimensions Siemens reserves the right to change the motor dimensions as part of design improvements without prior notification. The dimension drawings provided in this documentation, therefore, may not necessarily be up to date. You can request up-to-date dimension drawings at no charge. 1FW6 Built-in torque motors 520 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.2 Information on the installation drawings Fastening holes The schematic representation below shows the position tolerance for fastening holes according to DIN EN ISO 1101:2008-08. The diameter "d" of the circular tolerance zone indicates the tolerance. Figure 9-3 Position tolerance for fastening holes The actual position of the hole's mid-point (actual dimension) must lie within the circular tolerance zone to enable the motor components to be attached without any problems. If no specific value has been stated, the standard tolerance of d = 0.2 mm (as used by the machine tool industry) applies. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 521 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6050-xxB 9.3 Installation drawing/dimension drawing 1FW6050-xxB Figure 9-4 1FW6050-xxB (active part length 03, 05 and 07, axial electrical connection with sleeve) 1FW6 Built-in torque motors 522 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6050-xxB Figure 9-5 1FW6050-xxB (active part length 10 and 15, axial electrical connection with sleeve) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 523 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6050-xxB Figure 9-6 1FW6050-xxB (active part length 03, 05 and 07, tangential electrical connection with sleeve) 1FW6 Built-in torque motors 524 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.3 Installation drawing/dimension drawing 1FW6050-xxB Figure 9-7 1FW6050-xxB (active part length 10 and 15, tangential electrical connection with sleeve) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 525 Installation drawings/Dimension drawings 9.4 Installation drawing/dimension drawing 1FW6060-xxB 9.4 Installation drawing/dimension drawing 1FW6060-xxB Figure 9-8 1FW6060-xxB (active part length 03, 05 and 07, axial electrical connection with sleeve) 1FW6 Built-in torque motors 526 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.4 Installation drawing/dimension drawing 1FW6060-xxB Figure 9-9 1FW6060-xxB (active part length 10 and 15, axial electrical connection with sleeve) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 527 Installation drawings/Dimension drawings 9.4 Installation drawing/dimension drawing 1FW6060-xxB Figure 9-10 1FW6060-xxB (active part length 03, 05 and 07, tangential electrical connection with sleeve) 1FW6 Built-in torque motors 528 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.4 Installation drawing/dimension drawing 1FW6060-xxB Figure 9-11 1FW6060-xxB (active part length 10 and 15, tangential electrical connection with sleeve) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 529 Installation drawings/Dimension drawings 9.5 Installation drawing/dimension drawing 1FW6090-xxB 9.5 Installation drawing/dimension drawing 1FW6090-xxB Figure 9-12 1FW6090-xxB 1FW6 Built-in torque motors 530 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.6 Installation drawing/dimension drawing 1FW6130-xxB 9.6 Installation drawing/dimension drawing 1FW6130-xxB Figure 9-13 1FW6130-xxB 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 531 Installation drawings/Dimension drawings 9.7 Installation drawing/dimension drawing 1FW6150-xxB 9.7 Installation drawing/dimension drawing 1FW6150-xxB Figure 9-14 1FW6150-xxB (active component lengths 05 and 07) 1FW6 Built-in torque motors 532 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.7 Installation drawing/dimension drawing 1FW6150-xxB Figure 9-15 1FW6150-xxB (active component lengths 10 and 15) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 533 Installation drawings/Dimension drawings 9.8 Installation drawing/dimension drawing 1FW6160-xxB 9.8 Installation drawing/dimension drawing 1FW6160-xxB Figure 9-16 1FW6160-xxB 1FW6 Built-in torque motors 534 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.9 Installation drawing/dimension drawing 1FW6190-xxB 9.9 Installation drawing/dimension drawing 1FW6190-xxB Figure 9-17 1FW6190-xxB 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 535 Installation drawings/Dimension drawings 9.10 Installation drawing/dimension drawing 1FW6230-xxB 9.10 Installation drawing/dimension drawing 1FW6230-xxB Figure 9-18 1FW6230-xxB 1FW6 Built-in torque motors 536 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Installation drawings/Dimension drawings 9.11 Installation drawing/dimension drawing 1FW6290-xxB 9.11 Installation drawing/dimension drawing 1FW6290-xxB Figure 9-19 1FW6290-xxB 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 537 Installation drawings/Dimension drawings 9.11 Installation drawing/dimension drawing 1FW6290-xxB 1FW6 Built-in torque motors 538 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Coupled motors 10.1 10 Operating motors connected to an axis in parallel When the torque of an individual motor is not sufficient for the drive application, then it is possible to distribute the required torque over two or more motors. Mount the motors on the same axis. The motors are then mechanically coupled. You have two options for supplying the individual motors: Each motor is operated on its own Motor Module with its own encoder. This operation does not represent an electrical parallel connection. The motors only operate together mechanically. This version is not discussed in this manual. All of the motors are connected to the same Motor Modules. In this case, the article numbers of all of the motors involved must be the same. The motors are then electrically connected in parallel, and operate in the parallel mode. Note Country-specific safety requirements for parallel operation Country-specific safety requirements and regulations apply when connecting motors in parallel at a Motor Module. For example, in the US, for special motor protection, carefully comply with the requirements laid down in standards NFPA 70 and NFPA 79. Notes for parallel operation The motor power cables must be the same length in order to ensure uniform current distribution. When operating several motors in parallel, you must accommodate additional motors and cables. Plan the additional installation space required. Add the rotor moment of inertia of each motor involved to the overall moment of inertia of the axis. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 539 Coupled motors 10.2 Master and stoker 10.2 Master and stoker The first motor in an axis is called the "master". The master defines the positive direction of rotation of the axis. The second and each additional motor are called "stokers". The following definitions also apply to each additional stoker. Whether tandem or Janus arrangement is the better solution, depends on the space requirement and the cable routing. A stoker can be arranged on the axis with respect to the master in two ways: Tandem arrangement The stoker has the same cable outlet direction as the master. All power connection phases must be connected to the Motor Module phases with the same names. The stoker has the same direction of rotation as the master. 1 Master 2 Stoker Janus arrangement The stoker has the opposite cable outlet direction as the master. For the stoker power connections, interchange phases V and W so that the stoker has the same direction of rotation as the master. 1 Master 2 Stoker 1FW6 Built-in torque motors 540 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Coupled motors 10.3 Machine design and adjustment of the phase angle Power connection Table 10- 1 Power connection when two torque motors are operated in parallel Motor Module 10.3 Master Stoker Stoker Tandem arrangement Janus arrangement U2 U U U V2 V V W W2 W W V Machine design and adjustment of the phase angle Each rotation of the mounted rotor induces the 3-phase EMF of the motor in the stator phase windings. When the master and stoker operate in parallel, the phase angle of each stoker EMF must match the phase angle of the master EMF. To adjust the phase angle, the stator and rotor each have a reference mark on their face sides. The reference marks of the motors are shown in Chapter "Installation drawings/Dimension drawings (Page 519)". The reference mark in the stator depends on the motor article number. - 1FW6050-xxBxx-0Fxx, 1FW6060-xxBxx-0Kxx: engraved with the letter V - 1FW6050-xxBxx-0Kxx, 1FW6050-xxBxx-1Jxx, 1FW6060-xxBxx-1Jxx: Engraved with the letter Y - 1FW6090-xxBxx-xxxx to 1FW6150-xxBxx-xxxx: centering bore - 1FW6160-xxBxx-xxxx to 1FW6290-xxBxx-xxxx: Notch The reference mark in the rotor is a centering bore without thread. 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 541 Coupled motors 10.3 Machine design and adjustment of the phase angle 1 Master 2 Stoker 3 Stator 4 Reference mark at the stator (various forms depending on the motor) 5 Rotor 6 Reference mark at the rotor Figure 10-1 Reference marks for 1FW6 built-in torque motors (schematic) The phase angles have been correctly adjusted if the following state is reached while the axis is rotating in operation: The reference marks of all rotors are always aligned at the same point in time with the reference mark of the associated stator. The machine design must ensure that this applies. You can achieve the required mechanical adjustability of the mounting position, e.g. using an intermediate flange with elongated holes. The angular tolerance is +/-1 mechanical. The stator reference marks do not have to align with one another. The rotor reference marks do not have to align with one another. 1FW6 Built-in torque motors 542 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Coupled motors 10.4 Connection examples for parallel operation CAUTION Thermal overload as a result of poor phase angle adjustment In parallel operation at rated load, a poorly adjusted phase angle results in a thermal overload of the motors involved. In this case, the motor does not achieve its rated torque MN in continuous operation. * Adjust the phase angle as specified. If you have any questions in this regard, then contact your local Siemens office. For example, you can obtain information about optimally engineering or dimensioning drive systems with torque motors operating in parallel. 10.4 Connection examples for parallel operation WARNING Risk of electric shock! Hazardous touch voltages can be present at unused cores and shields if they have not been grounded or insulated. * Refer to the Chapter "Shielding, grounding and equipotential bonding". The following connection diagrams show, as example, the power and signal connection of two torque motors electrically connected in parallel in a tandem arrangement. If a PTC 150 C does not exist, then diagrams "Connecting the PTC 130 C via SME12x" and "Connecting the PTC 130 C via TM120" apply. Table 10- 2 Power connection when operating two torque motors in a tandem arrangement in parallel Motor Module Master Stoker U2 U U V2 V V W2 W W Tandem arrangement 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 543 Coupled motors 10.4 Connection examples for parallel operation Figure 10-2 Connecting the PTC 130 C via SME12x 1FW6 Built-in torque motors 544 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Coupled motors 10.4 Connection examples for parallel operation Figure 10-3 Connecting the PTC 130 C via TM120 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 545 Coupled motors 10.4 Connection examples for parallel operation Figure 10-4 Connecting the PTC 130 C and PTC 150 C via SME12x or TM120 1FW6 Built-in torque motors 546 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Coupled motors 10.5 Janus arrangement for 1FW505 and 1FW606 10.5 Janus arrangement for 1FW505 and 1FW606 Figure 10-5 Janus arrangement 1FW6050-xxBxx-0Fxx, 1FW6060-xxBxx-0Kxx 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 547 Coupled motors 10.5 Janus arrangement for 1FW505 and 1FW606 Figure 10-6 Janus arrangement 1FW6050-xxBxx-0Kxx, 1FW6050-xxBxx-1Jxx, 1FW6060-xxBxx-1Jxx 1FW6 Built-in torque motors 548 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 A Appendix A.1 Recommended manufacturers Information regarding third-party products Note Recommendation relating to third-party products This document contains recommendations relating to third-party products. Siemens accepts the fundamental suitability of these third-party products. You can use equivalent products from other manufacturers. Siemens does not accept any warranty for the properties of third-party products. A.1.1 Supply sources for connection components and accessories for heat-exchanger units Rectus GmbH www.rectus.de Festo AG & Co. KG www.festo.com Serto GmbH www.serto.de AVS Ing. J. C. Romer GmbH www. avs-roemer.de 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 549 Appendix A.2 List of abbreviations A.1.2 Supply sources for cooling systems Pfannenberg GmbH www.pfannenberg.com BKW Kalte-Warme-Versorgungstechnik GmbH www.bkw-kuema.de Helmut Schimpke Industriekuhlanlagen GmbH + Co. KG www.schimpke.de Hydac International GmbH www.hydac.com Rittal GmbH & Co. KG www.rittal.de A.1.3 Supply sources for anti-corrosion agents TYFOROP CHEMIE GmbH Anti-corrosion protection: www.tyfo.de Tyfocor Clariant Produkte (Deutschland) GmbH Anti-corrosion protection: www.clariant.de Antifrogen N A.1.4 Supply sources for braking elements HEMA Maschinen und Apparateschutz GmbH www.hema-schutz.de Chr. Mayr GmbH + Co. KG www.mayr.de 1FW6 Built-in torque motors 550 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Appendix A.2 List of abbreviations A.2 List of abbreviations BGV Binding national health and safety at work regulations (in Germany) CE Communaute Europeenne DIN Deutsches Institut fur Normung (German standards organization) DQ DRIVE-CLiQ EMC Electromagnetic compatibility EMF Electromotive force EN Europaische Norm (European standard) EU European Union HFD High-frequency damping HW Hardware IATA International Air Transport Association IEC International Electrotechnical Commission IP International Protection KTY Temperature sensor with progressive, almost linear characteristic LI Line infeed NC Numerical control NCK Numerical control kernel: NC kernel with block preparation, travel range, etc. PDS Power drive system PE Protective earth PELV Protective extra low voltage ph value Concentration of hydrogen ions in a liquid Pt Platinum PTC Temperature sensor with positive temperature coefficients and "quasi-switching" characteristic RoHS Restriction of (the use of certain) Hazardous Substances S1 "Continuous operation" mode S2 "Short-time operation" mode S3 "Intermittent operation" mode SMC Sensor Module Cabinet SME Sensor Module External SW Software Temp-F Circuit for monitoring the temperature the motor winding Temp-S Temperature monitoring circuit for shutting down the drive in the event of overtemperature TM Terminal Module TN Terre Neutral VDE Association of Electrical Engineering, Electronics and Information Technology (in Germany) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 551 Appendix A.3 Environmental compatibility A.3 Environmental compatibility A.3.1 Environmental compatibility during production The packaging material is made primarily from cardboard. Energy consumption during production was optimized. Production has low emission levels. A.3.2 Disposal The product must be disposed of in the normal recycling process in compliance with national and local regulations. A.3.2.1 Guidelines for disposal WARNING Injury or material damage if not correctly disposed of If you do not correctly dispose of direct drives or their components (especially components with permanent magnets), then this can result in death, severe injury and/or material damage. * Ensure that direct drives and their associated components are correctly disposed of. Main constituents of a proper disposal procedure Complete demagnetization of the components that contain permanent magnets Components that are to be recycled should be separated into: - Electronics scrap (e.g. encoder electronics, Sensor Modules) - Electrical scrap (e.g. motor windings, cables) - Scrap iron (e.g. laminated cores) - Aluminum - Insulating materials No mixing with solvents, cold cleaning agents, or residue of paint, for example 1FW6 Built-in torque motors 552 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Appendix A.3 Environmental compatibility A.3.2.2 Disposing of 1FW6 rotors WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into consideration the safety instructions relating to permanent magnet fields. * Observe the information in Chapter "Danger from strong magnetic fields (Page 29)". Disposing of and demagnetizing 1FW6 rotors The magnetized rotors must be subject to a special thermal disposal procedure so that they do not pose any risk during or after disposal. For this reason, they must be disposed of by a specialist disposal company. Once the motor has been dismantled, the rotors must be packaged individually in the undamaged original packaging in accordance with the relevant guidelines. Demagnetizing the rotors Disposal companies who specialize in demagnetization use special disposal furnaces. The interior of the disposal furnace is made of non-magnetic material. The secondary sections are placed inside a solid, heat-resistant container (such as a skeleton container), which is made of non-magnetic material and left in the furnace during the entire demagnetization procedure. The temperature in the furnace must be at least 300C over a holding time of at least 30 minutes. Escaping gases must be collected and decontaminated without damaging the environment. A.3.2.3 Disposal of packaging Packaging materials and disposal The packaging and packing aids we use contain no problematic materials. With the exception of wooden materials, they can all be recycled and should always be disposed of for reuse. Wooden materials should be burned. Only recyclable plastics are used as packing aids: Code 02 PE-HD (polyethylene) Code 04 PE-LD (polyethylene) Code 05 PP (polypropylene) Code 04 PS (polystyrene) 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 553 Appendix A.3 Environmental compatibility 1FW6 Built-in torque motors 554 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Index A Accidents First aid, 33 Accuracy, 24 Ambient conditions, 36 Anti-corrosion protection, 59 Area of application, 27 Axial forces, 121 B Bearings, 87 Braking, 88, 88 Braking and emergency stop concepts, 89 C Certificates EAC, 29 EC Declaration of Conformity, 29 UL and cUL, 29 Characteristics for 1FW6050-xxB03-xxxx, 166 Characteristics for 1FW6050-xxB05-xxxx, 171 Characteristics for 1FW6050-xxB07-xxxx, 176 Characteristics for 1FW6050-xxB10-xxxx, 182 Characteristics for 1FW6050-xxB15-xxxx, 187 Characteristics for 1FW6060-xxB03-xxxx, 193 Characteristics for 1FW6060-xxB05-xxxx, 198 Characteristics for 1FW6060-xxB07-xxxx, 204 Characteristics for 1FW6060-xxB10-xxxx, 210 Characteristics for 1FW6060-xxB15-xxxx, 216 Characteristics for 1FW6090-xxB05-xxxx, 222 Characteristics for 1FW6090-xxB07-xxxx, 228 Characteristics for 1FW6090-xxB10-xxxx, 234 Characteristics for 1FW6090-xxB15-xxxx, 240 Characteristics for 1FW6130-xxB05-xxxx, 246 Characteristics for 1FW6130-xxB07-xxxx, 252 Characteristics for 1FW6130-xxB10-xxxx, 258 Characteristics for 1FW6130-xxB15-xxxx, 264 Characteristics for 1FW6150-xxB05-xxxx, 270 Characteristics for 1FW6150-xxB07-xxxx, 276 Characteristics for 1FW6150-xxB10-xxxx, 282 Characteristics for 1FW6150-xxB15-xxxx, 288 Characteristics for 1FW6160-xxB05-xxxx, 294 Characteristics for 1FW6160-xxB07-xxxx, 303 Characteristics for 1FW6160-xxB10-xxxx, 313 Characteristics for 1FW6160-xxB15-xxxx, 324 Characteristics for 1FW6160-xxB20-xxxx, 335 Characteristics for 1FW6190-xxB05-xxxx, 343 Characteristics for 1FW6190-xxB07-xxxx, 352 Characteristics for 1FW6190-xxB10-xxxx, 362 Characteristics for 1FW6190-xxB15-xxxx, 373 Characteristics for 1FW6190-xxB20-xxxx, 384 Characteristics for 1FW6230-xxB05-xxxx, 392 Characteristics for 1FW6230-xxB07-xxxx, 401 Characteristics for 1FW6230-xxB10-xxxx, 411 Characteristics for 1FW6230-xxB15-xxxx, 421 Characteristics for 1FW6230-xxB20-xxxx, 432 Characteristics for 1FW6290-xxB07-xxxx, 440 Characteristics for 1FW6290-xxB11-xxxx, 447 Characteristics for 1FW6290-xxB15-xxxx, 454 Characteristics for 1FW6290-xxB20-xxxx, 461 Circuit diagram of a stator, 474 Control quality, 25 Coolant Provision, 58 Water properties, 59 Cooler connection method, 130 Cooling, 34, 53 Cooling circuits, 54 Maintenance, 69 Cooling medium Anti-corrosion agent properties, 59 General properties, 59 Cooling method, 34 D Degree of protection, 34, 60 Design, 34 Dimension drawing 1FW6050-xxB, 522 Dimension drawing 1FW6060-xxB, 526 Dimension drawing 1FW6090-xxB (general), 530 Dimension drawing 1FW6130-xxB (general), 531 Dimension drawing 1FW6150-xxB (general), 532 Dimension drawing 1FW6160-xxB (general), 534 Dimension drawing 1FW6190-xxB (general), 535 Dimension drawing 1FW6230-xxB (general), 536 Dimension drawing 1FW6290-xxB (general), 537 Direction of rotation, 36, 36 Disposal, 552 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 555 Index E Encoder system, 82 Environmental compatibility, 552 Evaluation Temp-F, Temp-S, 74 F Fastening hole, 521 Field weakening, 161 Formula abbreviations, 155 Motor mounting Mounting system, 126 Screw material, 127 Tightening torques, 127 Motor type, 34 Mounting system, 126 N Noise emission, 61 O G Grounding, 515 H Heat-exchanger unit, 57 Hoses for the cooling system, 142 Hotline, 5 I IATA, 468 Inlet temperature, 56 Insulation resistance, 68 Intermittent duty, 98 J Janus arrangement, 540, 547 M Magnetic fields First aid in the case of accidents, 33 Occurrence, 29 Strength, 32, 62, 116 Malfunctions Braking, 88 Master, 540 Motor Disposal, 552 Motor installation, 115 Precautions, 115 Operating mode Intermittent duty, 98 Short-time duty, 97 Uninterrupted duty, 97 Order numbers, 40 P Packaging, 466, 467, 553 Parallel operation, 539 Permissible mounting side, 125 Power connection, 512 PTC temperature sensor, 75 R Radial forces, 120 Rating plate, 52 RoHS, 29 S Safety instructions Disassembly, 65 Disposal, 552 Electrical connection, 471, 471 Maintenance, 61 Motor installation, 115 Packaging, 466 Storage, 466 Transport, 466 Sensor Module External SME12x, 478 Shielding, 515 Short-time duty, 97 1FW6 Built-in torque motors 556 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 Index Siemens Service Center, 5 SMC20 Sensor Module Cabinet-Mounted, 479 STARTER, 94 Stoker, 540 Storage, 466 System integration, 475 T Tandem arrangement, 540 Technical data 1FW605, 164 1FW606, 191 1FW609, 220 1FW613, 244 1FW615, 268 1FW616, 292 1FW619, 341 1FW623, 390 1FW629, 438 Technical Support, 5 Temperature monitoring, 34 Temperature sensors, 74 Thermal class, 35 Thermal motor protection, 34 Third-party products, 7, 549 Tightening torques, 127 TM120 Terminal Module, 479 Torque ripple, 35 Training, 5 Transport, 466 U Uninterrupted duty, 97 Use for the intended purpose, 26 V Vibration response, 60 Voltage Protection Module VPM, 109 W Winding insulation, 35 1FW6 Built-in torque motors Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 557