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SIMOTICS
Drive Technology
1FW6 Built-in torque motors
Configuration Manual
07/2017
6SN1197
-0AE00-0BP9
Introduction
Fundamental safety
instructions
1
Description of the motor
2
Mechanical properties
3
Motor components and
options
4
Configuration
5
Technical data and
characteristics
6
Preparation for use
7
Electrical connection
8
Installation
drawings/Dimension
drawings
9
Coupled motors
10
Appendix
A
Document order number: 6SN1197-0AE00-0BP9
Ⓟ
11/2017 Subject to change
Copyright © Siemens AG 2007 - 2017.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 3
Introduction
Standard version
This documentation only describes the functionality of the standard version. The machine
OEM documents any extensions or changes to the motor made by it.
For reasons of clarity, this documentation cannot contain all of the detailed information on all
of the product types. Moreover, this documentation cannot take into consideration every
possible type of installation, operation, and maintenance.
This documentation should be kept in a location where it can be easily accessed and made
available to the personnel responsible.
Target group
This manual is aimed at planning, project, and design engineers as well as electricians,
fitters, and service personnel.
Benefits
This configuration manual enables the target group to comply with the rules and guidelines
that apply when torque motors are configured. It helps you select products and functions.
Text features
In addition to the notes that you must observe for your own personal safety as well as to
avoid material damage, in this document you will find the following text features:
Operating instructions
Operating instructions with the specified sequence are designated using the following
symbols:
The arrow indicates the start of the operating instructions.
The individual handling steps are numbered.
1. Execute the operating instructions in the specified sequence.
The square indicates the end of the operating instruction.
Operating instructions without a specified sequence are identified using a bullet point:
● Execute the operating instructions.
Introduction
1FW6 Built-in torque motors
4 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Enumerations
● Enumerations are identified by a bullet point without any additional symbols.
– Enumerations at the second level are hyphenated.
Notes
Notes are shown as follows:
Note
A Note is an important item of information about the product, handling of the product
or the
relevant section of the document. Notes provide you with help or further suggestions/ideas.
More information
Information on the following topics is available at:
● Ordering documentation / overview of documentation
● Additional links to download documents
● Using documentation online (find and search in manuals / information)
More information (https://support.industry.siemens.com/cs/de/en/view/108998034)
If you have any questions regarding the technical documentation (e.g. suggestions,
corrections), please send an e-mail to the following address E-mail
(mailto:docu.motioncontrol@siemens.com).
Internet address for products
Products (http://www.siemens.com/motioncontrol)
My support
The following link provides information on how to create your own individual documentation
based on Siemens content, and adapt it for your own machine documentation:
My support (https://support.industry.siemens.com/My/de/en/documentation)
Note
If you want to use this function, you must first register.
Later, you can
log on with your login data.
Introduction
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 5
Training
The following link provides information on SITRAIN - training from Siemens for products,
systems and automation engineering solutions:
SITRAIN (http://siemens.com/sitrain)
Technical Support
Country-specific telephone numbers for technical support are provided on the Internet under
Contact:
Technical Support (https://support.industry.siemens.com)
Usage phases and their documents/tools
Table 1 Usage phases and the required documents/tools
Usage phase
Document / tool / measure
Orientation • SINAMICS S Sales Documentation
• Siemens Internet pages Motion Control
Planning / configuring • SIZER configuration tool
• CAD-Creator selection and engineering tool
for dimension drawings, 2D/3D CAD data, generating system docu-
mentation
• DT Configurator to select and configure drive products
• Configuration Manuals, Motors
• Configuring notes from Catalogs NC 61 and NC 62
• SINAMICS S120 Configuration Manuals
• SINAMICS S120 Safety Integrated Function Manual
• SINAMICS S120 List Manual
• Technical Support
– Mechatronic support
– Application support
– Technical Application Center
Deciding / ordering • Catalogs NC 61, NC 62, PM 21
• SIZER configuring tool (generating parts lists)
Transporting / storing • Operating instructions, motors
Introduction
1FW6 Built-in torque motors
6 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Usage phase
Document / tool / measure
Installation / mounting • Operating instructions, motors
• Installation instructions for the machine
• SINAMICS S120 Manuals
• Documentation for encoders
• Examples of additional, possibly necessary documentation for the
following system components:
– Cooling system
– Brake
– Line filter
– HFD reactor or Active Interface Module
Commissioning /
operating
• Siemens commissioning training courses (SITRAIN courses)
• Commissioning support provided by Siemens
• Operating instructions, motors
• Configuration Manual Motors
• STARTER commissioning tool
• SINAMICS S120 Getting Started
• SINAMICS S120 Manuals
• SINAMICS S120 Commissioning Manual
• SINAMICS S120 List Manual
• SINAMICS S120 Function Manuals
• Documentation for encoders
• Examples of additional, possibly necessary documentation for the
following system components:
– Cooling system
– Brake
– Line filter
– HFD reactor or Active Interface Module
Maintenance / decom-
missioning / disposal
• Operating instructions, motors
Websites of third parties
This publication contains hyperlinks to websites of third parties. Siemens does not take any
responsibility for the contents of these websites or adopt any of these websites or their
contents as their own, because Siemens does not control the information on these websites
and is also not responsible for the contents and information provided there. Use of these
websites is at the risk of the person doing so.
Introduction
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 7
Information regarding third-party products
Note
Recommendation relating to third-party products
This document contains recommendations relating to third
-party products. Siemens accepts
the fu
ndamental suitability of these third-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the properties of third
-party products.
Introduction
1FW6 Built-in torque motors
8 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 9
Table of contents
Introduction ............................................................................................................................................. 3
1 Fundamental safety instructions ............................................................................................................ 13
1.1 General safety instructions ..................................................................................................... 13
1.2 Equipment damage due to electric fields or electrostatic discharge ...................................... 19
1.3 Industrial security .................................................................................................................... 20
1.4 Residual risks of power drive systems .................................................................................... 21
2 Description of the motor ........................................................................................................................ 23
2.1 Highlights and benefits............................................................................................................ 24
2.1.1 Overview ................................................................................................................................. 24
2.1.2 Benefits ................................................................................................................................... 25
2.2 Use for the intended purpose ................................................................................................. 26
2.3 Technical features and ambient conditions ............................................................................ 28
2.3.1 Directives and standards ........................................................................................................ 28
2.3.2 Danger from strong magnetic fields ........................................................................................ 29
2.3.3 Technical features ................................................................................................................... 34
2.3.4 Defining the direction of rotation ............................................................................................. 36
2.3.5 Environmental conditions for stationary use ........................................................................... 36
2.3.6 Scope of delivery .................................................................................................................... 38
2.3.6.1 Built-in torque motor with a cooling jacket .............................................................................. 38
2.3.6.2 Built-in torque motor with integrated cooling .......................................................................... 38
2.3.6.3 Supplied pictograms ............................................................................................................... 38
2.4 Derating factors ....................................................................................................................... 39
2.5 Selection and ordering data .................................................................................................... 40
2.5.1 Order designation ................................................................................................................... 40
2.5.1.1 Standard 1FW6 built-in torque motor ...................................................................................... 41
2.5.1.2 Stator as individual component ............................................................................................... 42
2.5.1.3 Rotor as individual component ............................................................................................... 43
2.5.1.4 Ordering notes ........................................................................................................................ 43
2.5.1.5 Ordering examples .................................................................................................................. 44
2.5.2 Selection and ordering data 1FW6 ......................................................................................... 44
2.6 Rating plate data ..................................................................................................................... 52
3 Mechanical properties ........................................................................................................................... 53
3.1 Cooling .................................................................................................................................... 53
3.1.1 Cooling circuits ........................................................................................................................ 54
3.1.2 Coolant .................................................................................................................................... 58
3.2 Degree of protection ............................................................................................................... 60
3.3 Vibration response .................................................................................................................. 60
3.4 Noise emission ........................................................................................................................ 61
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10 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
3.5 Service and inspection intervals ............................................................................................ 61
3.5.1 Safety instructions for maintenance ....................................................................................... 61
3.5.2 Maintenance work .................................................................................................................. 67
3.5.3 Checking the insulation resistance ........................................................................................ 68
3.5.4 The inspection and change intervals for the coolant ............................................................. 69
4 Motor components and options ............................................................................................................. 71
4.1 Motor components ................................................................................................................. 71
4.1.1 Overview of the motor construction ....................................................................................... 71
4.1.1.1 Motors with a cooling jacket ................................................................................................... 71
4.1.1.2 Motors with integrated cooling ............................................................................................... 72
4.1.1.3 Cooling method ...................................................................................................................... 74
4.1.2 Temperature monitoring and thermal motor protection ......................................................... 74
4.1.2.1 Temperature monitoring circuits Temp-S and Temp-F .......................................................... 74
4.1.2.2 Technical features of temperature sensors ........................................................................... 78
4.1.3 Encoders ................................................................................................................................ 82
4.1.4 Bearings ................................................................................................................................. 87
4.1.5 Braking concepts.................................................................................................................... 88
4.2 Options ................................................................................................................................... 91
4.2.1 Round sealing ring (O ring) .................................................................................................... 91
4.2.2 Cooling connection adapter ................................................................................................... 91
4.2.3 Plug connector ....................................................................................................................... 92
5 Configuration ........................................................................................................................................ 93
5.1 Configuring software .............................................................................................................. 93
5.1.1 SIZER configuration tool ........................................................................................................ 93
5.1.2 STARTER drive/commissioning software .............................................................................. 94
5.2 Configuring workflow .............................................................................................................. 94
5.2.1 General mechanical conditions .............................................................................................. 96
5.2.2 Type of load cycle .................................................................................................................. 97
5.2.3 Torque-time diagram ............................................................................................................ 100
5.2.4 Selecting motors .................................................................................................................. 103
5.2.5 Uneven current load ............................................................................................................. 103
5.2.6 Motor torque-speed diagram ................................................................................................ 104
5.2.7 Torque-speed requirements ................................................................................................. 106
5.2.8 Checking the moments of inertia ......................................................................................... 107
5.2.9 Selecting the drive system components for the power connection ...................................... 108
5.2.10 Calculation of the required infeed ........................................................................................ 109
5.2.11 Voltage Protection Module ................................................................................................... 109
5.3 Examples ............................................................................................................................. 110
5.4 Installation ............................................................................................................................ 115
5.4.1 Safety instructions for mounting........................................................................................... 115
5.4.2 Forces that occur between the stator and rotor ................................................................... 119
5.4.3 Installation device................................................................................................................. 121
5.4.4 Specifications relating to the mounting side ........................................................................ 125
5.4.5 Specifications for mounting torque motors .......................................................................... 126
5.4.6 Procedure when installing the motor ................................................................................... 128
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1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 11
5.4.7 Cooler connection ................................................................................................................. 130
5.4.7.1 Cooler connection for motors with a cooling jacket .............................................................. 130
5.4.7.2 Cooler connection for motors with integrated cooling ........................................................... 132
5.4.7.3 Hoses for the cooling system ................................................................................................ 142
5.4.7.4 Cooling connection adapter .................................................................................................. 142
5.4.8 Checking the work performed ............................................................................................... 145
5.4.9 Installation examples ............................................................................................................ 146
6 Technical data and characteristics ...................................................................................................... 155
6.1 Explanations of the formula abbreviations ............................................................................ 155
6.2 Data sheets and diagrams .................................................................................................... 163
6.2.1 1FW6050-xxxxx-xxxx ............................................................................................................ 164
6.2.2 1FW6060-xxxxx-xxxx ............................................................................................................ 191
6.2.3 1FW6090-xxxxx-xxxx ............................................................................................................ 220
6.2.4 1FW6130-xxxxx-xxxx ............................................................................................................ 244
6.2.5 1FW6150-xxxxx-xxxx ............................................................................................................ 268
6.2.6 1FW6160-xxxxx-xxxx ............................................................................................................ 292
6.2.7 1FW6190-xxxxx-xxxx ............................................................................................................ 341
6.2.8 1FW6230-xxxxx-xxxx ............................................................................................................ 390
6.2.9 1FW6290-xxxxx-xxxx ............................................................................................................ 438
7 Preparation for use ............................................................................................................................. 465
7.1 Transporting .......................................................................................................................... 467
7.1.1 Ambient conditions for transportation ................................................................................... 467
7.1.2 Packaging specifications for transport by air ........................................................................ 468
7.1.3 Lifting rotors .......................................................................................................................... 468
7.2 Storage ................................................................................................................................. 469
7.2.1 Ambient conditions for long-term storage ............................................................................. 469
7.2.2 Storage in rooms and protection against humidity ............................................................... 470
8 Electrical connection ........................................................................................................................... 471
8.1 Permissible line system types ............................................................................................... 473
8.2 Motor circuit diagram ............................................................................................................ 474
8.3 System integration ................................................................................................................ 475
8.3.1 Drive system ......................................................................................................................... 475
8.3.2 Sensor Module SME12x ....................................................................................................... 478
8.3.3 TM120 Terminal Module ....................................................................................................... 479
8.3.4 SMC20 Sensor Module ......................................................................................................... 479
8.3.5 Electrical connection components ........................................................................................ 480
8.3.6 Data for the power cable at the stator................................................................................... 506
8.3.7 PIN assignments for plug connectors ................................................................................... 510
8.3.8 Power connection ................................................................................................................. 512
8.3.9 Signal connection .................................................................................................................. 512
8.3.10 Shielding, grounding, and equipotential bonding .................................................................. 515
8.3.11 Requirements for the motor supply cables ........................................................................... 516
Table of contents
1FW6 Built-in torque motors
12 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9 Installation drawings/Dimension drawings ............................................................................................ 519
9.1 Installation situation for motors with a cooling jacket ........................................................... 519
9.2 Information on the installation drawings .............................................................................. 519
9.3 Installation drawing/dimension drawing 1FW6050-xxB ....................................................... 522
9.4 Installation drawing/dimension drawing 1FW6060-xxB ....................................................... 526
9.5 Installation drawing/dimension drawing 1FW6090-xxB ....................................................... 530
9.6 Installation drawing/dimension drawing 1FW6130-xxB ....................................................... 531
9.7 Installation drawing/dimension drawing 1FW6150-xxB ....................................................... 532
9.8 Installation drawing/dimension drawing 1FW6160-xxB ....................................................... 534
9.9 Installation drawing/dimension drawing 1FW6190-xxB ....................................................... 535
9.10 Installation drawing/dimension drawing 1FW6230-xxB ....................................................... 536
9.11 Installation drawing/dimension drawing 1FW6290-xxB ....................................................... 537
10 Coupled motors ................................................................................................................................... 539
10.1 Operating motors connected to an axis in parallel ............................................................... 539
10.2 Master and stoker ................................................................................................................ 540
10.3 Machine design and adjustment of the phase angle ........................................................... 541
10.4 Connection examples for parallel operation ........................................................................ 543
10.5 Janus arrangement for 1FW505 and 1FW606 .................................................................... 547
A Appendix ............................................................................................................................................. 549
A.1 Recommended manufacturers ............................................................................................. 549
A.1.1 Supply sources for connection components and accessories for heat-exchanger units ..... 549
A.1.2 Supply sources for cooling systems .................................................................................... 550
A.1.3 Supply sources for anti-corrosion agents ............................................................................ 550
A.1.4 Supply sources for braking elements ................................................................................... 550
A.2 List of abbreviations ............................................................................................................. 551
A.3 Environmental compatibility ................................................................................................. 552
A.3.1 Environmental compatibility during production .................................................................... 552
A.3.2 Disposal ............................................................................................................................... 552
A.3.2.1 Guidelines for disposal ......................................................................................................... 552
A.3.2.2 Disposing of 1FW6 rotors .................................................................................................... 553
A.3.2.3 Disposal of packaging .......................................................................................................... 553
Index ................................................................................................................................................... 555
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 13
Fundamental safety instructions
1
1.1
General safety instructions
WARNING
Electric shock and danger to life due to other energy sources
Touching live components can result in death or severe injury.
• Only work on electrical devices when you are qualified for this job.
• Always observe the country-specific safety rules.
Generally, the following six steps apply when establishing safety:
1. Prepare for disconnection. Notify all those who will be affected by the procedure.
2. Isolate the drive system from the power supply and take measures to prevent it being
switched back on again.
3. Wait until the discharge time specified on the warning labels has elapsed.
4. Check that there is no voltage between any of the power connections, and between any
of the power connections and the protective conductor connection.
5. Check whether the existing auxiliary supply circuits are de-energized.
6. Ensure that the motors cannot move.
7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or
water. Switch the energy sources to a safe state.
8. Check that the correct drive system is completely locked.
After you have completed the work, restore the operational readiness in the inverse
sequence.
WARNING
Electric shock due to connection to an unsuitable power supply
When equipment is connected to an unsuitable power supply, exposed components may
carry a hazardous voltage that might result in serious injury or death.
• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV
(Protective Extra Low Voltage) output voltages for all connections and terminals of the
electronics modules.
Fundamental safety instructions
1.1 General safety instructions
1FW6 Built-in torque motors
14 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Electric shock due to damaged motors or devices
Improper handling of motors or devices can damage them.
Hazardous voltages can be present at the enclosure or at exposed components on
damaged motors or devices.
• Ensure compliance with the limit values specified in the technical data during transport,
storage and operation.
• Do not use any damaged motors or devices.
WARNING
Electric shock due to unconnected cable shield
Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected
cable shields.
• As a minimum, connect cable shields and the conductors of power cables that are not
used (e.g. brake cores) at one end at the grounded housing potential.
WARNING
Electric shock if there is no ground connection
For missing or incorrectly implemented protective conductor connection for devices with
protection class I, high voltages can be present at open, exposed parts, which when
touched, can result in death or severe injury.
• Ground the device in compliance with the applicable regulations.
WARNING
Arcing when a plug connection is opened during operation
Opening a plug connection when a system is operation can result in arcing that may cause
serious injury or death.
• Only open plug connections when the equipment is in a voltage-free state, unless it has
been explicitly stated that they can be opened in operation.
Fundamental safety instructions
1.1 General safety instructions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 15
NOTICE
Property damage due to loose power connections
Insufficient tightening torques or vibration can result in loose power connections. This can
result in damage due to fire, device defects or malfunctions.
• Tighten all power connections to the prescribed torque.
• Check all power connections at regular intervals, particularly after equipment has been
transported.
WARNING
Unexpected movement of machines caused by radio devices or mobile phones
When radio devices or mobile phones with a transmission power > 1 W are used in the
immediate vicinity of components, they may cause the equipment to malfunction.
Malfunctions may impair the functional safety of machines and can therefore put people in
danger or lead to property damage.
• If you come closer than around 2 m to such components, switch off any radios or mobile
phones.
• Use the "SIEMENS Industry Online Support App" only on equipment that has already
been switched off.
WARNING
Unrecognized dangers due to missing or illegible warning labels
Dangers might not be recognized if warning labels are missing or illegible. Unrecognized
dangers may cause accidents resulting in serious injury or death.
• Check that the warning labels are complete based on the documentation.
• Attach any missing warning labels to the components, where necessary in the national
language.
• Replace illegible warning labels.
Fundamental safety instructions
1.1 General safety instructions
1FW6 Built-in torque motors
16 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Unexpected movement of machines caused by inactive safety functions
Inactive or non-adapted safety functions can trigger unexpected machine movements that
may result in serious injury or death.
• Observe the information in the appropriate product documentation before
commissioning.
• Carry out a safety inspection for functions relevant to safety on the entire system,
including all safety-related components.
• Ensure that the safety functions used in your drives and automation tasks are adjusted
and activated through appropriate parameterizing.
• Perform a function test.
• Only put your plant into live operation once you have guaranteed that the functions
relevant to safety are running correctly.
Note
Important safety notices for Safety Integrated functions
If you want to use Safety Integrated functions, you must observe the safety notices in the
Safety Integrated manuals.
WARNING
Failure of pacemakers or implant malfunctions due to electromagnetic fields
Electromagnetic fields (EMF) are generated by the operation of electrical power equipment,
such as transformers, converters, or motors. People with pacemakers or implants are at
particular risk in the immediate vicinity of this equipment.
• If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage" from such motors.
Fundamental safety instructions
1.1 General safety instructions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 17
WARNING
Failure of pacemakers or implant malfunctions due to permanent magnetic fields
Even when switched off, electric motors with permanent magnets represent a potential risk
for persons with heart pacemakers or implants if they are close to converters/motors.
• If you have a heart pacemaker or implant, maintain the minimum distance specified in
chapter "Correct usage".
• When transporting or storing permanent-magnet motors always use the original packing
materials with the warning labels attached.
• Clearly mark the storage locations with the appropriate warning labels.
• IATA regulations must be observed when transported by air.
WARNING
Injury caused by moving or ejected parts
Contact with moving motor parts or drive output elements and the ejection of loose motor
parts (e.g. feather keys) out of the motor enclosure can result in severe injury or death.
• Remove any loose parts or secure them so that they cannot be flung out.
• Do not touch any moving parts.
• Safeguard all moving parts using the appropriate safety guards.
WARNING
Fire due to inadequate cooling
Inadequate cooling can cause the motor to overheat, resulting in death or severe injury as a
result of smoke and fire. This can also result in increased failures and reduced service lives
of motors.
• Comply with the specified cooling requirements for the motor.
Fundamental safety instructions
1.1 General safety instructions
1FW6 Built-in torque motors
18 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Fire due to incorrect operation of the motor
When incorrectly operated and in the case of a fault, the motor can overheat resulting in fire
and smoke. This can result in severe injury or death. Further, excessively high
temperatures destroy motor components and result in increased failures as well as shorter
service lives of motors.
• Operate the motor according to the relevant specifications.
• Only operate the motors in conjunction with effective temperature monitoring.
• Immediately switch off the motor if excessively high temperatures occur.
CAUTION
Burn injuries caused by hot surfaces
In operation, the motor can reach high temperatures, which can cause burns if touched.
• Mount the motor so that it is not accessible in operation.
Measures when maintenance is required:
• Allow the motor to cool down before starting any work.
• Use the appropriate personnel protection equipment, e.g. gloves.
Fundamental safety instructions
1.2 Equipment damage due to electric fields or electrostatic discharge
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 19
1.2
Equipment damage due to electric fields or electrostatic discharge
Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules
or devices that may be damaged by either electric fields or electrostatic discharge.
NOTICE
Equipment damage due to electric fields or electrostatic discharge
Electric fields or electrostatic discharge can cause malfunctions through damaged
individual components, integrated circuits, modules or devices.
• Only pack, store, transport and send electronic components, modules or devices in their
original packaging or in other suitable materials, e.g conductive foam rubber of
aluminum foil.
• Only touch components, modules and devices when you are grounded by one of the
following methods:
– Wearing an ESD wrist strap
– Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring
• Only place electronic components, modules or devices on conductive surfaces (table
with ESD surface, conductive ESD foam, ESD packaging, ESD transport container).
Fundamental safety instructions
1.3 Industrial security
1FW6 Built-in torque motors
20 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
1.3
Industrial security
Note
Industrial security
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to
protect plants, systems, machines and networks against cyber threats, it is
necessary to implement
– and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only represent one component of such a
concept.
The customer is responsible for preventing unauthorized access to its plants, systems,
machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and w
ith appropriate
security measures (e.g. use of firewalls and network segmentation) in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For more information about industrial security, please visit:
Indus
trial security (http://www.siemens.com/industrialsecurity).
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends to apply product updates as soon as available and to
always use the latest product versions. Use of product versions that are no longer supported,
and failure to apply latest updates may increase customer’s exposure to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed at:
Industrial security (
http://www.siemens.com/industrialsecurity).
WARNING
Unsafe operating states resulting from software manipulation
Software manipulations (e.g. viruses, trojans, malware or worms) can cause unsafe
operating states in your system that may lead to death, serious injury, and property
damage.
• Keep the software up to date.
• Incorporate the automation and drive components into a holistic, state-of-the-art
industrial security concept for the installation or machine.
• Make sure that you include all installed products into the holistic industrial security
concept.
• Protect files stored on exchangeable storage media from malicious software by with
suitable protection measures, e.g. virus scanners.
Fundamental safety instructions
1.4 Residual risks of power drive systems
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 21
1.4
Residual risks of power drive systems
When assessing the machine- or system-related risk in accordance with the respective local
regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer
must take into account the following residual risks emanating from the control and drive
components of a drive system:
1. Unintentional movements of driven machine or system components during
commissioning, operation, maintenance, and repairs caused by, for example,
– Hardware and/or software errors in the sensors, control system, actuators, and cables
and connections
– Response times of the control system and of the drive
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– Parameterization, programming, cabling, and installation errors
– Use of wireless devices/mobile phones in the immediate vicinity of electronic
components
– External influences/damage
– X-ray, ionizing radiation and cosmic radiation
2. Unusually high temperatures, including open flames, as well as emissions of light, noise,
particles, gases, etc., can occur inside and outside the components under fault conditions
caused by, for example:
– Component failure
– Software errors
– Operation and/or environmental conditions outside the specification
– External influences/damage
3. Hazardous shock voltages caused by, for example:
– Component failure
– Influence during electrostatic charging
– Induction of voltages in moving motors
– Operation and/or environmental conditions outside the specification
– Condensation/conductive contamination
– External influences/damage
4. Electrical, magnetic and electromagnetic fields generated in operation that can pose a
risk to people with a pacemaker, implants or metal replacement joints, etc., if they are too
close
5. Release of environmental pollutants or emissions as a result of improper operation of the
system and/or failure to dispose of components safely and correctly
6. Influence of network-connected communication systems, e.g. ripple-control transmitters
or data communication via the network
Fundamental safety instructions
1.4 Residual risks of power drive systems
1FW6 Built-in torque motors
22 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
For more information about the residual risks of the drive system components, see the
relevant sections in the technical user documentation.
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 23
Description of the motor
2
1FW6 built-in torque motor
Figure 2-1 1FW6 built-in torque motors with cooling jacket (left) and with integrated cooling (right)
Description of the motor
2.1 Highlights and benefits
1FW6 Built-in torque motors
24 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.1
Highlights and benefits
2.1.1
Overview
Built-in SIMOTICS T-1FW6 torque motors are designed as built-in motors for use in low-
speed direct drives with a high torque output.
These built-in torque motors are liquid-cooled, permanent-magnet-excited, high-pole-number
three-phase synchronous motors with hollow-shaft rotors. The motors are delivered as
components that are subsequently built-in. When delivered, the stator and rotor are kept
together using transport locks and the rotor is protected using a spacer film. For a complete
drive unit, bearings and rotary encoder are required.
The product range includes 9 frame sizes (or external diameters), each with at least 4
different axis lengths. Most of the motors are available for at least two different speed
ranges. Most of the stators and rotors are equipped with flanges at both ends with centering
surfaces and tapped holes, which allow them to be integrated into a machine.
The motors are designed for the SINAMICS S120 drive system.
You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats.
Accuracy
The accuracy of a direct drive with torque motor is governed by the:
● Mechanical design of the machine
● Control technology used
● Resolution and measuring accuracy of the encoder
Mechanical system
The potential machining accuracy of a drive system with torque motor is influenced by the:
● Mechanical rigidity and noise immunity of the drive system
● Running smoothness
The running smoothness in the axial and radial direction depends on the bearing version and
its accuracy. The requirements here can be fulfilled by means of a suitable axes design.
Description of the motor
2.1 Highlights and benefits
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 25
Control quality
The control quality of a direct drive with torque motor is governed by the:
● Rigidity of the drive system (dynamic quality of the machine construction, bearing,
encoder mounting)
● The precision when mounting and adjusting the encoder system
● Quantification of the angular signal and speed signal (the number of encoder lines and
their multiplication in the encoder evaluation of the converter for each axes rotation and
the measuring accuracy of the encoder are crucial here).
● Sampling time of the current, speed, and position controller.
In addition to selecting a suitable motor, encoder and controller, the precision and control
quality of the machine axis is essentially determined by the integration into the overall
mechanical system. As a consequence, a general recommendation for integrating the motor
cannot be given for all axis concepts.
To ensure that the motor and the encoder are optimally integrated into the mechanical
structure, Siemens offers its Mechatronic Support service, see Catalog. For additional
information, please contact your Siemens contact person, also refer to the Internet link in the
Introduction under "Technical Support".
2.1.2
Benefits
Features of the motors:
● Extremely high power density
● High torque with a compact design and low unit volume
● Wide range of types
● High overload capability (factor 1.4 to 2.2)
● The maximum motor current is adapted to the Motor Modules of the SINAMICS S120
drive system
● Low moment of inertia
● High degree of availability as there are no gearbox components in the mechanical drive
transmission line which are subject to wear
● Water cooling to increase the rated power
● Directly flanged to the machine
● Cable outlet, axial, radial towards the outside or tangential for most frame sizes
As a result of water cooling, they fulfill high requirements regarding the thermal behavior
within the machine assembly.
Description of the motor
2.2 Use for the intended purpose
1FW6 Built-in torque motors
26 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.2
Use for the intended purpose
WARNING
Risk of death and material damage as a result of incorrect use
There is a risk of death, serious injury and/or material damage when direct drives or their
components are used for a purpose for which they were not intended.
• Only use the motors for industrial or commercial plants and systems.
• If, in an exceptional case, the motors are not used in industrial or commercial plants and
systems, then ensure that increased requirements (e.g. regarding touch protection) are
complied with.
• Do not install the motors in hazardous zones if the motors have not been expressly and
explicitly designed and authorized for this purpose. Carefully observe any special
additional notes provided.
• Only use direct drives and their components for applications that Siemens has explicitly
specified.
• Protect the motors against dirt and contact with aggressive substances.
• Ensure that the installation conditions comply with the rating plate specifications and the
condition specifications contained in this documentation. Where relevant, take into
account deviations regarding approvals or country-specific regulations.
• Contact your local Siemens office if you have any questions relating to correct use.
• If you wish to use special versions and design versions whose technical details vary
from the motors described in this document, then you must contact your local Siemens
office.
WARNING
Danger to life for wearers of active implants due to magnetic and electrical fields
Electric motors pose a danger to people with active medical implants, e.g. cardiac
stimulators, who come close to the motors.
• If you are affected, stay a minimum distance of 300 mm from the motors (tripping
threshold for static magnetic fields of 0.5 mT according to the Directive 2013/35/EU).
Description of the motor
2.2 Use for the intended purpose
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 27
In conjunction with the SINAMICS S120 drive system, the built-in torque motors can be used
as a direct drive for the following machine applications, for example:
● Rotary axes
● Rotary tables, rotary indexing machines, sub-machine assemblies
● Turret indexing and drum indexing for single-spindle and multi-spindle machines
● Dynamic tool magazines
● Rotating spindles
● Roller and cylinder drives
● Infeed and handling axes
You can use Motor Modules in the "blocksize", "booksize" or "chassis" formats.
WARNING
Personal injury and material damage by noncompliance with directive 2006/42/EC
There is a risk of death, serious injury and/or material damage if Directive 2006/42/EC is
not carefully observed.
• The products included in the scope of delivery are exclusively designed for installation in
a machine. Commissioning is prohibited until it has been fully established that the end
product conforms with Directive 2006/42/EC.
• Please take into account all safety instructions and provide these to end users.
Please take note of national and international license terms when operating direct motors so
that no patent rights are violated.
Note
Note that when 1FW6
direct motors (torque motors) are used in fork heads for machine tools
or robots, a license for US patent US5584621 and the associated international patent
protection may be required.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
28 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.3
Technical features and ambient conditions
2.3.1
Directives and standards
Standards that are complied with
SIMOTICS S, SIMOTICS M, SIMOTICS L, SIMOTICS T, SIMOTICS A motors –
subsequently called the "SIMOTICS motor series " – comply with the following standards:
● EN 60034-1 – Rotating electrical machines – Dimensioning and operating behavior
● EN 60204-1 – Safety of machinery – Electrical equipment of machines; general
requirements
Where applicable, the SIMOTICS motor series are in conformance with the following parts of
IEC / EN 60034:
Feature
Standard
Degree of protection
IEC / EN 60034-5
Cooling 1) IEC / EN 60034-6
Type of construction
IEC / EN 60034-7
Connection designations IEC / EN 60034-8
Noise levels
1)
IEC / EN 60034-9
Temperature monitoring
IEC / EN 60034-11
Vibration severity levels
1)
IEC / EN 60034-14
1) Standard component, e.g. cannot be applied to built-in motors
Relevant directives
The following directives are relevant for SIMOTICS motors.
European Low-Voltage Directive
SIMOTICS motors comply with the Low-Voltage Directive 2014/35/EU.
European Machinery Directive
SIMOTICS motors do not fall within the area of validity covered by the Machinery Directive.
However, the use of the products in a typical machine application has been fully assessed
for compliance with the main regulations in this directive concerning health and safety.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 29
European EMC Directive
SIMOTICS motors do not fall within the area of validity covered by the EMC Directive. The
products are not considered as devices in the sense of the directive. Installed and operated
with a converter, the motor – together with the Power Drive System – must comply with the
requirements laid down in the applicable EMC Directive.
Eurasian conformity
SIMOTICS motors comply with the requirements of the customs union Russia/Belarus/
Kazakhstan (EAC).
China Compulsory Certification
SIMOTICS motors do not fall within the area of validity covered by the China Compulsory
Certification (CCC).
CCC product certification
(https://support.industry.siemens.com/cs/products?search=CCC&dtp=Certificate&mfn=ps&o
=DefaultRankingDesc&pnid=13347&lc)
Underwriters Laboratories
SIMOTICS motors are generally in compliance with UL and cUL as components of motor
applications, and are appropriately listed.
Specifically developed motors and functions are the exceptions in this case. Here, it is
important that you carefully observe the contents of the quotation and that there is a cUL
mark on the rating plate!
Quality systems
Siemens AG employs a quality management system that meets the requirements of
ISO 9001 and ISO 14001.
Certificates for SIMOTICS motors can be downloaded from the Internet at the following link:
Certificates for SIMOTICS motors
(https://support.industry.siemens.com/cs/ww/de/ps/13347/cert)
European RoHS directive
The SIMOTICS motor series complies with Directive 2011/65/EU to restrict the use of certain
hazardous materials.
2.3.2
Danger from strong magnetic fields
Occurrence of magnetic fields
Motor components with permanent magnets generate very strong magnetic fields. In the no-
current condition, the magnetic field strength of the motors comes exclusively from the
magnetic fields of components equipped with permanent magnets. Additional
electromagnetic fields occur in operation.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
30 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Components with permanent magnets
The rotors of the 1FW6 built-in torque motors described in this manual contain permanent
magnets.
Figure 2-2 Schematic representation of the static magnetic field of a rotor, as a function of distance
Risk to persons as a result of strong magnetic fields
WARNING
Risk of death as a result of permanent magnet fields
The permanent magnets in the motors represents a danger for people with active medical
implants, who come close to the motors. This is also the case when the motor is switched
off.
Examples of active medical implants include: Heart pacemakers, insulin pumps.
• If you are affected, stay a minimum distance of 300 mm from the permanent magnets
(tripping threshold for static magnetic fields of 0.5 mT according to the Directive
2013/35/EU).
With regard to the effect of strong magnetic fields on people, in Germany the DGUV
regulation 103-013 "Electromagnetic fields" of the German Social Accident Insurance must
be complied with! This regulation lists all of the requirements that must be observed at
workplaces. In other countries, the relevant applicable national and local regulations and
requirements must be taken into account.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 31
For magnetic fields, you must carefully comply with the requirements laid down in the DGUV
regulation 103-013 of the German Social Accident Insurance.
CAUTION
Safety distance to the rotor
The rotor magnetic fields are permanent. If you come into direct bodily contact with the
rotors, a static magnetic flux density of 2 T is not exceeded.
• Carefully comply with the DGUV regulation 103-013, Paragraph 14 "Systems with high
static magnetic fields".
WARNING
Electrical shock hazard
Every movement of the rotor compared with the stator and vice versa induces a voltage at
the stator power connections.
If you use defective cable ports, you could suffer an electric shock.
• Do not touch the cable ports.
• Correctly connect the stator power connections, or insulate them properly.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
32 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Risk of rotor permanent magnets causing crushing injuries
The forces of attraction of magnetic rotors act on materials that can be magnetized. The
forces of attraction increase significantly close to the rotor. The response threshold of 3 mT
for risk of injury through attraction and causing a projectile effect is reached at a distance of
100 mm (Directive 2013/35/EU). Rotors and materials that can be magnetized can
suddenly slam together unintentionally. Two rotors can also unintentionally slam together.
There is a significant risk of crushing when you are close to a rotor.
Close to the motor, the magnetic forces of attraction can be up to several kN. – Example:
Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a
body part.
• Do not underestimate the strength of the attractive forces, and work very carefully.
• Wear safety gloves.
• The work should be done by at least two people.
• Do not unpack the rotor until immediately before assembly.
• Never unpack several rotors at once.
• Never place the rotors directly next to one another without providing adequate
protection.
• Never carry any objects made of magnetizable materials (for example watches, steel or
iron tools) and/or permanent magnets close to the rotor! If tools that can be magnetized
are still required, then hold any tool firmly using both hands. Slowly bring the tool to the
rotor.
• Immediately install the rotor after it has been unpacked.
• Use a special installation device when centering and assembling the stator and rotor as
individual components. Maintain the special procedure.
• Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.)
trapped between two components:
– A hammer (about 3 kg) made of solid, non-magnetizable material
– Two pointed wedges (wedge angle approx. 10° - 15°, minimum height 50 mm) made
of solid, non-magnetizable material (e.g. hard wood)
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 33
First aid in the case of accidents involving permanent magnets
● Stay calm.
● Press the emergency stop switch and, where necessary, switch off the main switch if the
machine is live.
● Administer FIRST AID. Call for further help if required.
● To free jammed body parts (e.g., hands, fingers, feet), pull apart components that are
clamped together.
– To do this, use a hammer to drive a wedge into the separating rift
– Release the jammed body parts.
● If necessary, call for an EMERGENCY DOCTOR.
Material damage caused by strong magnetic fields
NOTICE
Data loss caused by strong magnetic fields
If you are close to the rotor (< 100 mm) any magnetic or electronic data medium as well as
electronic devices that you are carrying can be destroyed. For example, credit cards, USB
sticks, floppy disks and watches are at risk.
• Do not carry any magnetic/electronic data media and no electronic devices when you
are close to a rotor!
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
34 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.3.3
Technical features
Note
The values specified in
the following table only apply in conjunction with the system
prerequisites described in "System integration".
Table 2- 1 Standard version of the 1FW6 built-in torque motor
Technical feature
Version
Motor type Synchronous motor with permanent magnet rotor, with a high
number of poles (no. of rotor poles: 22 to 98)
Design
Individual components: stator, rotor
Degree of protection according
to EN 60034-5
Motor: IP23
The final degree of protection (minimum degree of protection:
IP54) of the built-in motor must be realized by the machine
manufacturer.
Cooling method Water cooling
• Jacket cooling:
size 1FW609, 1FW613, 1FW615
• Integrated cooling (1 cooling circuit):
sizes 1FW605 and 1FW606
• Integrated cooling (2 cooling circuits):
sizes 1FW616, 1FW619, 1FW623, 1FW629
Pressure in the cooling circuit
Max. 10 bar (static)
Cooler connection Motors with a cooling jacket:
Must be connected by customer
Motors with integrated cooling:
Connection with/without cooling connection adapter, see Chapter
"Cooler connection (Page 130)"
Thermal motor protection 1FW605 to 1FW629:
1x PTC for thermistor triplet with response threshold +130 °C
(according to DIN 44081/44082)
1FW609 to 1FW629 in conjunction with KTY 84:
in addition
1 x PTC triplet with response threshold +150 °C
(according to DIN 44081/44082)
Evaluation via Sensor Modules: SME120/SME125/TM120
(see SINAMICS S120 Manual)
Temperature monitoring 1FW6xxx-xxxxx-xxx1 and 1FW6xxx-xxxxx-xxx2:
with 1 x KTY 84 (acc. to EN 60034-11)
1FW6xxx-xxxxx-xxx3:
with 1 x Pt1000 (acc. to EN 60751)
Evaluation via Sensor Modules: SME120/SME125/TM120
(see SINAMICS S120 Manual)
2nd rating plate
Enclosed separately
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 35
Technical feature
Version
Insulating material class of stator
winding according to EN 60034-1
Temperature class 155 (F)
Impulse withstand voltage
insulation class according to
EN 60034-18-41
(IEC 60034-18-41)
IVIC: C
Magnet material
Rare earth material
Connection, electrical Cable outlet:
axial
radial outward (not for 1FW605 and 1FW606)
tangential (not in the case of motors with individual conductors)
Connection type:
Permanently connected power and signal cables with open core
ends
Length: 2 m
Permanently connected power cables with single cores and
signal cables with open core ends
Length: 1 m
Permanently connected power and signal cables pre-assembled
with connectors (not in the case of motors with single cores)
Length: 0.5 m
Motor feeder cables For the specifications of the motor feeder cables, see Chapter
"Requirements for the motor supply cables (Page 516)"
Torque ripple
≤ 1.5% M
0
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
36 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.3.4
Defining the direction of rotation
Direction of rotation
If the built-in torque motor is connected with a phase sequence U-V-W, and is fed from a
three-phase system with a clockwise phase sequence, then the rotor rotates clockwise. You
can identify the direction of rotation by viewing the DE of the built-in torque motor. The cable
outlet of the built-in torque motor is on the opposite side – the NDE.
Figure 2-3 Line of sight for determining the direction of rotation
2.3.5
Environmental conditions for stationary use
You can classify the ambient conditions for stationary use at weatherprotected locations
according to the standard DIN IEC 60721-3-3. The environmental effects and their limit
values are defined in various classes in this standard.
With the exception of "Low air temperature" and "Low air pressure" ambient parameters, you
can assign the motors to climatic class 3K3.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 37
Table 2- 2 Ambient conditions are based on climate class 3K3
Ambient parameter
Unit
Value
a)
Low air temperature
°C
- 5
b) High air temperature °C + 40
c)
Low relative humidity
%
5
d) High relative humidity % 85
e)
Low absolute humidity
g/m
3
1
f)
High absolute humidity
g/m
3
25
g)
Rate of temperature change
1)
°C/min
0.5
h)
Low air pressure
4)
kPa
78.4
i)
High air pressure
2)
kPa
106
j)
Solar radiation (insolation)
W/m
2
700
k)
Thermal radiation
-
-
l)
Air movement
3)
m/s
1.0
m)
Condensation
-
Not permissible
n) Wind-driven precipitation
(rain, snow, hail, etc.)
- -
o) Water (other than rain) - See degree of
protection
p)
Formation of ice
-
-
1)
Averaged over a period of 5 min
2)
Conditions in mines are not considered.
3)
A cooling system based on natural convection can be disturbed by unforeseen air movements.
4) The limit value of 78.4 KPa covers altitudes up to 2000 m.
Additional ambient conditions applicable for the motors for stationary use at weather-
protected locations according to standard DIN IEC 60721-3-3 include.
Mechanically active ambient conditions Class 3S1
Mechanical ambient conditions
Class 3M3
Note
Installation instructions
SIMOTICS S motors are not suitable for operation
•
In salt-laden or aggressive atmospheres
•
Outdoors
You can find additional data on the environmental conditions, such as ambient temperatures
or conditions for transport and storage of the motors, in the relevant chapters of this
documentation.
Description of the motor
2.3 Technical features and ambient conditions
1FW6 Built-in torque motors
38 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.3.6
Scope of delivery
2.3.6.1
Built-in torque motor with a cooling jacket
● The rotor is secured in the stator by means of transport locks and is protected using a
spacer film
● Stator with a cooling jacket; one cable for the power connection and one cable for the
signal connection with connector or open core ends
● Transportation locks with spacers and screws
● O-rings (quantity: 2)
● Rating plate (attached); additional loose rating plate
● Safety instructions
2.3.6.2
Built-in torque motor with integrated cooling
● The rotor is secured in the stator by means of transport locks and is protected using a
spacer film
● Stator with ready-to-connect cooling system; one cable for the power connection and one
cable for the signal connection with connector or open conductor ends
● Transportation locks with spacers and screws
● Rating plate (attached); additional loose rating plate
● Safety instructions
2.3.6.3
Supplied pictograms
To warn of hazards, the following durable adhesive stickers are supplied:
Table 2- 3 Warning signs provided according to BGV A8 and EN ISO 7010 and their significance
Sign
Meaning
Sign
Meaning
Warning against
magnetic field
(W006)
Warning against
hand injuries
(W024)
Warning against
electric voltage
(W012)
Warning against
hot surface
(W017)
Description of the motor
2.4 Derating factors
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 39
Table 2- 4 Prohibit signs provided according to BGV A8 and EN ISO 7010 and their significance
Sign
Meaning
Sign
Meaning
No access for
persons with
pacemakers
or implanted
defibrillators
(P007)
No access for
persons with
metal implants
(P014)
Prohibited to carry/wear
metal parts or watches
(P008)
Note
The quality of the label can diminish as result of extreme environmental conditions.
Any danger areas encountered during normal operation and when maintaining and servicing
the motor must be identified using clearly visible warning and prohibit signs (pictograms) in
the immediate vicinity of the danger (close to the motor). The associated texts must be
available in the language of the country in which the product is used.
2.4
Derating factors
For installation altitudes more than 2000 m above sea level, reduce the voltage stress of the
motors according to the "Factors to reduce the maximum DC link voltage" table (reciprocal
values from EN 60664-1 Table A. 2).
Table 2- 5 Factors to reduce the maximum DC link voltage
Installation altitude above sea level in m up to
Factor
2000
1
3000
0.877
4000
0.775
5000
0.656
6000
0.588
7000
0.513
8000
0.444
Reducing the DC link voltage reduces the converter output voltage. The operating range in
the M-n diagram is also reduced.
You can find the M-n diagrams in the associated data sheet.
Operation in a vacuum is not permissible due to the low voltage strength and the poor
cooling.
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
40 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.5
Selection and ordering data
2.5.1
Order designation
The article number serves as order designation. The article number (MLFB) comprises a
combination of digits and letters. When placing an order, it is sufficient just to specify the
unique Article number.
The Article number consists of three blocks that are separated by hyphens. The first block
has seven positions and designates the motor type (1FW6), the frame size and the cooling
method. Additional features are coded in the second and third blocks.
Please note that not every theoretical combination is possible.
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 41
2.5.1.1
Standard 1FW6 built-in torque motor
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
42 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.5.1.2
Stator as individual component
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 43
2.5.1.3
Rotor as individual component
Note
IATA regulations must be complied with when transporting rotors by air.
2.5.1.4
Ordering notes
You can order a complete built-in torque motor (stator, rotor with transport locks) using a
single order designation (article number). Spare parts and accessories can be ordered by
specifying separate order designations (see "Ordering examples (Page 44))".
Note
The cables are permanently attached. You cannot subsequently change the cables.
When selecting a motor, also observe the information in Chapter "
Data for the power cable
at the stator
(Page 506)".
The cooling
connection adapter is not included in the standard built-in torque motor. For the
separate order designation, see Chapter "
Options (Page 91)".
If, for design reasons, only individual components can be installed (stator and rotor
separately), the stator and rotor can be separately ordered and shipped.
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
44 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.5.1.5
Ordering examples
Example 1:
Stator and rotor preassembled with transportation locks; cooling jacket; axial cable outlet for
SINAMICS S120 drive system, Motor Modules 18 A / 36 A:
Article number 1FW6090–0PB15–1JC2
Example 2:
Stator and rotor preassembled with transportation locks; integrated cooling; radial cable
outlet towards the outside for SINAMICS S120 drive system, Motor Modules 18 A / 36 A:
Article number 1FW6190–0VB07–1JC2
Example 3:
Cooling connection adapter (axial/radial) for sizes 1FW616, 1FW619, and 1FW623:
Article number 1FW6160–1BA00–0AA0
Example 4:
Individual component/stator as spare part: Article number 1FW6190–8VB07–1JD2
Individual component/rotor as spare part: Article number 1FW6190–8RA07–0AA0
Individual component/spare part round sealing ring: Article number 1FW6090–1EA00–0AA0
(for size 1FW609x)
2.5.2
Selection and ordering data 1FW6
Note
Overview of important motor data
A selection of important motor data and dimensions is provided in this chapter. You can find
all of the data in Chapter "
Technical data and characteristics (Page 155)" – and in Chapter
"
Installation drawings/dimension sheets (Page 519)".
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 45
Table 2- 6 Built-in torque motors: overview (part 1 of 2)
Order desig. /
Size
Rated torque1)
MN
in Nm
Max. torque
MMAX
in Nm
Rated cur-
rent1) IN
in A
Max. current
IMAX
in A
Rated speed2)
nN
in rpm
Max. speed at
max. torque2)
nMAX,MMAX
in rpm
1FW6050-xxB03-0Fxx
23.2
34.4
4.87
7.61
940
697
1FW6050-xxB05-0Fxx
39.5
57.5
4.98
7.64
525
376
1FW6050-xxB07-0Fxx
55.7
80.6
5.02
7.65
349
236
1FW6050-xxB07-0Kxx
50.9
81.2
9
14.6
895
685
1FW6050-xxB10-0Kxx
73.7
116
9.13
14.6
589
437
1FW6050-xxB15-0Kxx
112
174
9.23
14.6
348
234
1FW6050-xxB15-1Jxx
109
174
18
29.1
850
658
1FW6060-xxB03-0Fxx
32
64.5
4.33
9.81
633
330
1FW6060-xxB05-0Fxx
62
123
4.42
9.85
309
126
1FW6060-xxB05-0Kxx
60.6
123
7.79
17.7
663
399
1FW6060-xxB07-0Fxx
84.3
166
4.45
9.86
203
43.3
1FW6060-xxB07-0Kxx
83
166
7.9
17.8
464
256
1FW6060-xxB10-0Kxx
117
231
7.98
17.8
302
133
1FW6060-xxB10-1Jxx
111
226
14.6
31.5
708
471
1FW6060-xxB15-0Kxx
172
339
8.04
17.8
174
27.6
1FW6060-xxB15-1Jxx
166
332
14.8
31.5
442
260
1FW6090-xxB05-0Fxx
113
179
5.62
9.55
142
50.2
1FW6090-xxB05-0Kxx
109
179
7.47
13.3
250
142
1FW6090-xxB07-0Kxx
154
251
9.52
16.7
224
128
1FW6090-xxB07-1Jxx
142
251
13.9
26.5
428
278
1FW6090-xxB10-0Kxx
231
358
7.97
13.3
83.9
12.4
1FW6090-xxB10-1Jxx
216
358
14.8
26.6
272
170
1FW6090-xxB15-1Jxx
338
537
15.5
26.6
154
80.6
1FW6090-xxB15-2Jxx
319
537
23.8
43.4
312
202
1FW6130-xxB05-0Kxx 241 439 9.06 18.1 132 46.5
1FW6130-xxB05-1Jxx 217 439 14.5 32.3 308 181
1FW6130-xxB07-0Kxx
344
614
10.4
20.3
96.1
21.5
1FW6130-xxB07-1Jxx
324
614
15.5
32.3
201
109
1FW6130-xxB10-1Jxx
484
878
16.2
32.3
123
50.9
1FW6130-xxB10-2Jxx
449
878
24.7
53.1
249
148
1FW6130-xxB15-1Jxx
743
1320
18.7
36.2
78.4
16
1FW6130-xxB15-2Jxx
714
1320
26.9
54.3
152
78.8
1FW6150-xxB05-1Jxx
338
710
17.2
44.1
234
108
1FW6150-xxB05-4Fxx
298
710
36.2
106
654
332
1FW6150-xxB07-2Jxx
470
994
25.6
66.1
259
126
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
46 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Order desig. /
Size
Rated torque1)
MN
in Nm
Max. torque
MMAX
in Nm
Rated cur-
rent1) IN
in A
Max. current
IMAX
in A
Rated speed2)
nN
in rpm
Max. speed at
max. torque2)
nMAX,MMAX
in rpm
1FW6150-xxB07-4Fxx
444
994
38.7
106
449
230
1FW6150-xxB10-2Jxx
688
1420
26.3
66.1
171
75.9
1FW6150-xxB10-4Fxx
663
1420
40.5
106
301
152
1FW6150-xxB15-2Jxx
1050
2130
26.8
66.1
103
33.1
1FW6150-xxB15-4Fxx
1030
2130
41.9
106
188
89.1
1FW6160-xxB05-1Jxx
432
716
16.5
31.6
140
80.6
1FW6160-xxB05-2Jxx
405
716
24.1
49.4
242
142
1FW6160-xxB05-5Gxx
317
716
37.4
98.8
574
308
1FW6160-xxB07-1Jxx
621
1000
17
31.6
93.5
51.7
1FW6160-xxB07-2Jxx
596
1000
25.4
49.4
164
97.2
1FW6160-xxB07-5Gxx
517
1000
43.7
98.8
379
218
1FW6160-xxB07-8Fxx
436
1000
52.4
141
594
320
1FW6160-xxB10-1Jxx
904
1430
17.3
31.6
59
28.5
1FW6160-xxB10-2Jxx
880
1430
26.3
49.4
108
62.4
1FW6160-xxB10-5Gxx
807
1430
48
98.8
250
149
1FW6160-xxB10-8Fxx
737
1430
62.3
141
383
221
1FW6160-xxB10-2Pxx
629
1430
74
198
584
317
1FW6160-xxB15-2Jxx
1350
2150
27
49.4
64.6
33.8
1FW6160-xxB15-5Gxx
1280
2150
51.1
98.8
156
93.8
1FW6160-xxB15-8Fxx
1220
2150
69.1
141
237
142
1FW6160-xxB15-2Pxx
1130
2150
89
198
355
208
1FW6160-xxB15-0Wxx
970
2150
109
282
551
304
1FW6160-xxB20-5Gxx
1760
2860
52.5
98.8
111
65.5
1FW6160-xxB20-8Fxx
1700
2860
72.3
141
170
103
1FW6160-xxB20-2Pxx 1610 2860 95.7 198 253 152
1FW6160-xxB20-0Wxx 1470 2860 124 282 387 225
1FW6190-xxB05-1Jxx
634
990
17
31.8
92.7
51.7
1FW6190-xxB05-2Jxx
608
990
24.4
47.7
155
91
1FW6190-xxB05-5Gxx
516
990
40.8
95.3
364
204
1FW6190-xxB07-1Jxx
907
1390
17.5
31.8
61
31.2
1FW6190-xxB07-2Jxx
881
1390
25.3
47.7
105
60.8
1FW6190-xxB07-5Gxx
798
1390
45.4
95.3
244
143
1FW6190-xxB07-8Fxx
714
1390
57.5
136
377
212
1FW6190-xxB10-1Jxx
1310
1980
17.8
31.8
37.2
14.2
1FW6190-xxB10-2Jxx
1290
1980
26.1
47.7
67.6
37.1
1FW6190-xxB10-5Gxx
1210
1980
48.5
95.3
161
96.6
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 47
Order desig. /
Size
Rated torque1)
MN
in Nm
Max. torque
MMAX
in Nm
Rated cur-
rent1) IN
in A
Max. current
IMAX
in A
Rated speed2)
nN
in rpm
Max. speed at
max. torque2)
nMAX,MMAX
in rpm
1FW6190-xxB10-8Fxx
1140
1980
64.7
136
246
145
1FW6190-xxB10-2Pxx
971
1980
85.9
214
430
238
1FW6190-xxB15-2Jxx
1970
2970
26.6
47.7
39
16.9
1FW6190-xxB15-5Gxx
1890
2970
50.9
95.3
99.8
59.4
1FW6190-xxB15-8Fxx
1830
2970
69.8
136
153
92.3
1FW6190-xxB15-2Pxx
1680
2970
100
214
263
155
1FW6190-xxB15-0Wxx
1560
2970
118
272
352
201
1FW6190-xxB20-5Gxx
2580
3960
52
95.3
70.1
40.1
1FW6190-xxB20-8Fxx
2510
3960
72.2
136
109
65.4
1FW6190-xxB20-2Pxx
2380
3960
107
214
188
113
1FW6190-xxB20-0Wxx
2270
3960
129
272
249
148
1FW6230-xxB05-1Jxx
801
1320
16
31.9
66.1
32.6
1FW6230-xxB05-2Jxx
778
1320
22.2
45.5
104
56
1FW6230-xxB05-5Gxx
669
1320
41.4
101
275
147
1FW6230-xxB07-1Jxx
1140
1840
16.4
31.9
43.2
18
1FW6230-xxB07-2Jxx
1120
1840
22.8
45.5
69.8
35.9
1FW6230-xxB07-5Gxx
1020
1840
45.4
101
185
103
1FW6230-xxB07-8Fxx
936
1840
57.5
139
275
148
1FW6230-xxB10-2Jxx
1630
2630
23.3
45.5
44.4
19.8
1FW6230-xxB10-5Gxx
1530
2630
48.1
101
123
69
1FW6230-xxB10-8Fxx
1460
2630
63.2
139
181
101
1FW6230-xxB10-2Pxx
1330
2630
81.9
199
278
150
1FW6230-xxB15-4Cxx
2450
3950
32.8
63.8
41.5
18.5
1FW6230-xxB15-5Gxx
2380
3950
50.1
101
76.2
41.8
1FW6230-xxB15-8Fxx 2320 3950 67.3 139 113 64
1FW6230-xxB15-2Pxx 2210 3950 91 199 172 97.1
1FW6230-xxB15-0Wxx
2040
3950
117
279
258
141
1FW6230-xxB20-5Gxx
3230
5260
51.1
101
53.4
27.5
1FW6230-xxB20-8Fxx
3170
5260
69.3
139
80.7
44.8
1FW6230-xxB20-2Pxx
3060
5260
95.3
199
123
70
1FW6230-xxB20-0Wxx
2910
5260
126
279
184
104
1FW6290-xxB07-5Gxx
2060
4000
52.3
119
106
57.5
1FW6290-xxB07-0Lxx
1920
4000
86.2
212
204
110
1FW6290-xxB07-2Pxx
1810
4000
105
272
272
144
1FW6290-xxB11-7Axx
3320
6280
59.8
133
72.9
39.3
1FW6290-xxB11-0Lxx
3200
6280
91.8
212
125
68.6
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
48 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Order desig. /
Size
Rated torque1)
MN
in Nm
Max. torque
MMAX
in Nm
Rated cur-
rent1) IN
in A
Max. current
IMAX
in A
Rated speed2)
nN
in rpm
Max. speed at
max. torque2)
nMAX,MMAX
in rpm
1FW6290-xxB11-2Pxx
3110
6280
114
272
165
90.4
1FW6290-xxB15-7Axx
4600
8570
60.7
133
51.3
26.6
1FW6290-xxB15-0Lxx
4480
8570
94.4
212
88.5
48.7
1FW6290-xxB15-2Pxx
4390
8570
118
272
117
64.9
1FW6290-xxB20-0Lxx
5760
10900
95.8
212
67.9
36.9
1FW6290-xxB20-2Pxx
5670
10900
121
272
90.3
49.9
1)
Water cooling with 35 °C intake temperature; 2) speed and current values at converter DC link voltage UDC = 600 V
(regulated) / converter output voltage (rms value) Ua max = 425 V (regulated)
Table 2- 7 Built-in torque motors: overview (part 2 of 2)
Order desig. / size
Rated power
loss1) PV,N
in kW
External diameter
of stators
in mm
Internal diameter
of rotors
in mm
Length of
stator
in mm
Motor
mass3)
in kg
Moment of inertia
of rotor JL
in 10-2kgm2
1FW6050-xxB03-0Fxx
0.769
159
64
89
3.08
0.139
1FW6050-xxB05-0Fxx
1.04
159
64
109
5.89
0.267
1FW6050-xxB07-0Fxx
1.27
159
64
129
7.91
0.39
1FW6050-xxB07-0Kxx
1.23
159
64
129
7.91
0.39
1FW6050-xxB10-0Kxx
1.6
159
64
159
11.4
0.488
1FW6050-xxB15-0Kxx
2.27
159
64
209
19.2
0.691
1FW6050-xxB15-1Jxx
2.27
159
64
209
19.2
0.691
1FW6060-xxB03-0Fxx
0.778
184
92
89
7.08
0.347
1FW6060-xxB05-0Fxx
1.06
184
92
109
9.94
0.665
1FW6060-xxB05-0Kxx
1.07
184
92
109
9.94
0.665
1FW6060-xxB07-0Fxx
1.32
184
92
129
12.5
0.904
1FW6060-xxB07-0Kxx
1.33
184
92
129
12.5
0.904
1FW6060-xxB10-0Kxx 1.79 184 92 159 16.2 1.21
1FW6060-xxB10-1Jxx 1.86 184 92 159 16.2 1.21
1FW6060-xxB15-0Kxx 2.48 184 92 209 22.4 1.72
1FW6060-xxB15-1Jxx
2.65
184
92
209
22.4
1.72
1FW6090-xxB05-0Fxx
2.2
230
140
90
9.2
1.52
1FW6090-xxB05-0Kxx 2.14 230 140 90 9.2 1.52
1FW6090-xxB07-0Kxx
2.72
230
140
110
12.2
2.2
1FW6090-xxB07-1Jxx
2.69
230
140
110
12.2
2.2
1FW6090-xxB10-0Kxx
3.52
230
140
140
17.2
3.09
1FW6090-xxB10-1Jxx
3.52
230
140
140
17.2
3.09
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 49
Order desig. / size
Rated power
loss1) PV,N
in kW
External diameter
of stators
in mm
Internal diameter
of rotors
in mm
Length of
stator
in mm
Motor
mass3)
in kg
Moment of inertia
of rotor JL
in 10-2kgm2
1FW6090-xxB15-1Jxx
4.9
230
140
190
27.2
4.65
1FW6090-xxB15-2Jxx
4.99
230
140
190
27.2
4.65
1FW6130-xxB05-0Kxx
3.01
310
220
90
13.2
6.37
1FW6130-xxB05-1Jxx
3.03
310
220
90
13.2
6.37
1FW6130-xxB07-0Kxx
3.82
310
220
110
18.2
8.92
1FW6130-xxB07-1Jxx
3.81
310
220
110
18.2
8.92
1FW6130-xxB10-1Jxx
4.98
310
220
140
25.2
12.7
1FW6130-xxB10-2Jxx
5.1
310
220
140
25.2
12.7
1FW6130-xxB15-1Jxx
6.91
310
220
190
38.2
19.1
1FW6130-xxB15-2Jxx
6.91
310
220
190
38.2
19.1
1FW6150-xxB05-1Jxx
2.66
385
265
110
21.7
10.1
1FW6150-xxB05-4Fxx
2.64
385
265
110
21.7
10.1
1FW6150-xxB07-2Jxx
3.38
385
265
130
33.5
14.2
1FW6150-xxB07-4Fxx
3.34
385
265
130
33.5
14.2
1FW6150-xxB10-2Jxx
4.46
385
265
160
47.5
20.9
1FW6150-xxB10-4Fxx
4.4
385
265
160
47.5
20.9
1FW6150-xxB15-2Jxx
6.25
385
265
210
70.8
31.3
1FW6150-xxB15-4Fxx
6.17
385
265
210
70.8
31.3
1FW6160-xxB05-1Jxx
2.94
440
280
110
36.3
19
1FW6160-xxB05-2Jxx
2.95
440
280
110
36.3
19
1FW6160-xxB05-5Gxx
2.99
440
280
110
36.3
19
1FW6160-xxB07-1Jxx
3.69
440
280
130
48.3
25.8
1FW6160-xxB07-2Jxx
3.71
440
280
130
48.3
25.8
1FW6160-xxB07-5Gxx
3.75
440
280
130
48.3
25.8
1FW6160-xxB07-8Fxx 3.84 440 280 130 48.3 25.8
1FW6160-xxB10-1Jxx 4.82 440 280 160 66.3 36
1FW6160-xxB10-2Jxx
4.84
440
280
160
66.3
36
1FW6160-xxB10-5Gxx
4.89
440
280
160
66.3
36
1FW6160-xxB10-8Fxx
5.01
440
280
160
66.3
36
1FW6160-xxB10-2Pxx
4.89
440
280
170
66.3
36
1FW6160-xxB15-2Jxx
6.73
440
280
210
95.3
53.1
1FW6160-xxB15-5Gxx
6.8
440
280
210
95.3
53.1
1FW6160-xxB15-8Fxx
6.96
440
280
210
95.3
53.1
1FW6160-xxB15-2Pxx
6.8
440
280
220
95.3
53.1
1FW6160-xxB15-0Wxx
6.96
440
280
220
95.3
53.1
1FW6160-xxB20-5Gxx
8.7
440
280
260
124
70.1
1FW6160-xxB20-8Fxx
8.91
440
280
260
124
70.1
1FW6160-xxB20-2Pxx
8.7
440
280
270
124
70.1
1FW6160-xxB20-0Wxx
8.91
440
280
270
124
70.1
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
50 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Order desig. / size
Rated power
loss1) PV,N
in kW
External diameter
of stators
in mm
Internal diameter
of rotors
in mm
Length of
stator
in mm
Motor
mass3)
in kg
Moment of inertia
of rotor JL
in 10-2kgm2
1FW6190-xxB05-1Jxx
3.63
502
342
110
42.8
35.8
1FW6190-xxB05-2Jxx
3.63
502
342
110
42.8
35.8
1FW6190-xxB05-5Gxx
3.63
502
342
110
42.8
35.8
1FW6190-xxB07-1Jxx
4.56
502
342
130
55.8
48.6
1FW6190-xxB07-2Jxx
4.56
502
342
130
55.8
48.6
1FW6190-xxB07-5Gxx
4.56
502
342
130
55.8
48.6
1FW6190-xxB07-8Fxx
4.71
502
342
130
55.8
48.6
1FW6190-xxB10-1Jxx
5.96
502
342
160
75.8
67.8
1FW6190-xxB10-2Jxx
5.96
502
342
160
75.8
67.8
1FW6190-xxB10-5Gxx
5.96
502
342
160
75.8
67.8
1FW6190-xxB10-8Fxx
6.14
502
342
160
75.8
67.8
1FW6190-xxB10-2Pxx
6.02
502
342
170
75.8
67.8
1FW6190-xxB15-2Jxx
8.28
502
342
210
108
99.8
1FW6190-xxB15-5Gxx
8.28
502
342
210
108
99.8
1FW6190-xxB15-8Fxx
8.53
502
342
210
108
99.8
1FW6190-xxB15-2Pxx
8.36
502
342
220
108
99.8
1FW6190-xxB15-0Wxx
8.53
502
342
220
108
99.8
1FW6190-xxB20-5Gxx
10.6
502
342
260
136
132
1FW6190-xxB20-8Fxx
10.9
502
342
260
136
132
1FW6190-xxB20-2Pxx
10.7
502
342
270
136
132
1FW6190-xxB20-0Wxx
10.9
502
342
270
136
132
1FW6230-xxB05-1Jxx
3.66
576
416
110
44.8
62.2
1FW6230-xxB05-2Jxx
3.78
576
416
110
44.8
62.2
1FW6230-xxB05-5Gxx
3.7
576
416
110
44.8
62.2
1FW6230-xxB07-1Jxx 4.6 576 416 130 58.8 84.3
1FW6230-xxB07-2Jxx 4.74 576 416 130 58.8 84.3
1FW6230-xxB07-5Gxx
4.64
576
416
130
58.8
84.3
1FW6230-xxB07-8Fxx
4.67
576
416
130
58.8
84.3
1FW6230-xxB10-2Jxx
6.19
576
416
160
81.8
118
1FW6230-xxB10-5Gxx
6.06
576
416
160
81.8
118
1FW6230-xxB10-8Fxx
6.09
576
416
160
81.8
118
1FW6230-xxB10-2Pxx
6.24
576
416
160
81.8
118
1FW6230-xxB15-4Cxx
8.66
576
416
210
118
173
1FW6230-xxB15-5Gxx
8.43
576
416
210
118
173
1FW6230-xxB15-8Fxx
8.46
576
416
210
118
173
1FW6230-xxB15-2Pxx
8.67
576
416
210
118
173
Description of the motor
2.5 Selection and ordering data
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 51
Order desig. / size
Rated power
loss1) PV,N
in kW
External diameter
of stators
in mm
Internal diameter
of rotors
in mm
Length of
stator
in mm
Motor
mass3)
in kg
Moment of inertia
of rotor JL
in 10-2kgm2
1FW6230-xxB15-0Wxx
8.46
576
416
220
118
173
1FW6230-xxB20-5Gxx
10.8
576
416
260
154
228
1FW6230-xxB20-8Fxx
10.8
576
416
260
154
228
1FW6230-xxB20-2Pxx
11.1
576
416
260
154
228
1FW6230-xxB20-0Wxx
10.8
576
416
270
154
228
1FW6290-xxB07-5Gxx
5.15
730
520
140
104
228
1FW6290-xxB07-0Lxx
5.14
730
520
140
104
228
1FW6290-xxB07-2Pxx
5.18
730
520
160
104
228
1FW6290-xxB11-7Axx
7.09
730
520
180
159
334
1FW6290-xxB11-0Lxx
7.1
730
520
180
159
334
1FW6290-xxB11-2Pxx
7.15
730
520
200
159
334
1FW6290-xxB15-7Axx
9.05
730
520
220
215
440
1FW6290-xxB15-0Lxx
9.06
730
520
220
215
440
1FW6290-xxB15-2Pxx
9.11
730
520
240
215
440
1FW6290-xxB20-0Lxx
11
730
520
260
261
546
1FW6290-xxB20-2Pxx
11.1
730
520
280
261
546
1) Water cooling with 35 °C intake temperature;
3)
Motor mass not including mass of transportation locks
Description of the motor
2.6 Rating plate data
1FW6 Built-in torque motors
52 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
2.6
Rating plate data
Technical data of the stator is provided on the rating plate (name plate). A second rating
plate is provided loose for the stator.
If, at a certain point in time, the stator and rotor are separated, then you must ensure that the
stator and rotor can be assigned to one another at a later point in time.
Data on the rating plate
Note
The data on the rating plate on
ly applies in conjunction with the corresponding rotor.
Figure 2-4 Examples of rating plates for 1FW6 built-in torque motors
Table 2- 8 Data on the rating plate for 1FW6 built-in torque motors
Position
Description
1
Type of motor
2
Article No.
3
Serial number
4 Weight
5
Temperature sensors
6 2D code, contains the motor data
7
Approvals/conformities
8
Temperature class
9
Degree of protection
10
Rated torque MN
11
Maximum permissible rms value of the motor terminal voltage U
a max
12
Rated current IN
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 53
Mechanical properties
3
3.1
Cooling
A water-cooling system dissipates the heat loss generated by the stator winding.
● Connect the cooling ducts to the cooling circuit of a cooling device.
You can find the characteristic curves for the pressure drop of the cooling medium between
the inlet and return circuit of the cooling system as a function of the volume flow rate in
Chapter "Technical data and characteristics".
In certain operating states, you must expect an additional temperature rise of the rotor as a
result of iron losses, e.g. when operating at high speeds or in S1 mode.
The rotor power loss is specified in the "Technical data and characteristics" chapter in the
"Rotor power loss with respect to speed" characteristics.
The rated motor torques specified in the data sheets of Chapter "Technical data and
characteristics" apply under the following conditions:
● Operation with water cooling with a water intake temperature of 35 °C.
● Rotor flange temperature of the rotor mounting surface 60 °C.
To comply with these conditions, it may be necessary to take additional measures to cool the
rotor.
NOTICE
Demagnetization of the rotor magnets
If the heat from the rotor is not sufficiently dissipated via the flange, the rotors can heat up
excessively in the upper speed range in duty type S1. which could demagnetize the
magnets.
• Ensure that the rotor does not exceed the maximum temperature of 120 °C.
Note
Thermal expansion of the motor
Depending on the load and duty type, the average temperature in the stator and rotor can
reach 120
°C. Temperature changes in the stator and rotor can cause the motor components
to expand.
•
You must take into account the amount of heat transferred into the machine construction
as well as the radial and axial thermal expansion of the motor when the designing the
machine.
Mechanical properties
3.1 Cooling
1FW6 Built-in torque motors
54 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
3.1.1
Cooling circuits
Cooling circuit requirements
Avoid algae growth by using suitable chemical agents and opaque water lines.
We recommend that the cooling circuits be designed as closed systems. The maximum
permissible pressure is 10 bar.
NOTICE
Blocked and clogged cooling circuits
Cooling circuits can become blocked and clogged as a result of pollution and longer-term
deposits.
• We recommend that you use a separate cooling circuit to cool the motors.
● If you use the machine cooling circuits to also cool the motors, you must ensure that the
cooling medium fully complies with the requirements listed in this chapter.
● Also note the maximum non-operational times of cooling circuits corresponding to the
coolant manufacturer’s data.
Mechanical properties
3.1 Cooling
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 55
Materials used in the cooling circuits of torque motors
Table 3- 1 Materials in the cooling circuits of torque motors (not including the material used for the connections)
Cooling jacket
for
1FW609, 1FW613 and
1FW615
Integrated cooling (main
cooler) for
1FW605, 1FW606 and
1FW616 up to 1FW629
Integrated cooling (precision
cooler) for
1FW616 to 1FW629
Cooling connection adapter
for
1FW616 to 1FW629
1FW609, 1FW613:
• EN AW-5083
(EN 573-3)
• Viton® (FPM) gasket
1FW615:
• S355J2G3
(EN 10025)
• Viton® (FPM) gasket
1FW605, 1FW606:
• X10CrNiS18-9
(DIN 17440)
• SF-Cu
(DIN 17671)
• Viton® (FPM) gasket
1FW616 to 1FW629:
• X6CrNiTi18-10
(EN 10088)
• SF-Cu
(DIN 17671)
• CW617N
(EN 12449 / EN 12167)
• Viton® (FPM) gasket
• Ag 102
(EN 1045) +
welding flux EN 1045-
FH10
• X6CrNiTi18-10
(EN 10088)
• SF-Cu
(DIN 17671)
• CW617N
(EN 12449)
• Viton® (FPM) gasket
• CW617N
(EN 12449)
• Viton® (FPM) gasket
NOTICE
Corrosion as a result of unsuitable materials used to connect the cooler
Corrosion damage can occur if you use unsuitable materials to connect to the cooler.
• We recommend that you use brass or stainless steel fittings when connecting the
cooler.
Mechanical properties
3.1 Cooling
1FW6 Built-in torque motors
56 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Calculating the thermal power that can be dissipated by the cooler
Average density of the coolant:
ρ
in
kg/m
3
Average specific heat capacity of the coolant:
c
p
in
J/(kg K)
Temperature deviation vis-à-vis the intake temperature:
ΔT
in
K
Volume flow:
in
m
3
/s
Coolant inlet temperature
NOTICE
Corrosion in the machine
Condensation can lead to corrosion in the machine.
• Choose inlet temperatures that prevent condensation from forming on the surface of the
motor. Condensation does not occur if the intake temperature TVORL is higher than the
ambient temperature - or corresponds to the ambient temperature.
The rated motor data refer to operation at a coolant inlet temperature of 35 °C. If the inlet
temperature is different, the continuous motor current changes as shown below:
Note
For a cooler intake
temperature of < 35 °C, the possible continuous motor current is
greater
I0.
I
0 is the current (rms value) of the stator at torque M0 and speed n = 1 rpm.
Larger cable cross
-sections may be required. This means that you must take into account
the rated cu
rrent of the cables.
Mechanical properties
3.1 Cooling
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 57
The following diagram shows the principle dependency of the relevant continuous motor
current on the intake temperature of the cooling water in the main cooler The rotor losses are
omitted as negligible.
Figure 3-1 Influence of the coolant inlet temperature
Heat-exchanger unit
Use a heat-exchanger unit to ensure an inlet temperature of 35 °C. More than one motor can
be operated on a single heat-exchanger unit. The heat-exchanger units are not included in
the scope of supply.
The cooling power is calculated from the sum of the power losses of the connected motors.
Adapt the pump power to the specified flow and pressure loss of the cooling circuit.
For a list of companies from whom you can obtain heat exchanger units, see the appendix.
Dimensioning the heat-exchanger unit
The power loss generated in the motor during continuous operation causes a thermal flow to
take place. The surrounding machine assembly dissipates a small percentage of this thermal
flow. The cooling system coolant dissipates the majority of this thermal flow. The cooling
system must dissipate 85 % to 90 % of the power loss that occurs. Appropriately dimension
the cooling system rating.
If you operate several motors simultaneously on one cooling system, then the cooling
system must be able to dissipate the sum of the individual power losses.
In continuous operation, only load the motor so that the continuous rms torque of the duty
cycle Meff does not exceed the rated torque MN. In continuous operation, it is not permissible
for the operating point in the M-n diagram to be above the characteristic for S1 duty. As a
consequence, the maximum rms power loss PV only reaches the rated power loss PV,N.
Mechanical properties
3.1 Cooling
1FW6 Built-in torque motors
58 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
If you cannot determine the actual rms power loss PV then alternatively you can add the
rated power losses PV,N of all the motors to be used. The rated power losses PV,N of the
motors are listed in the data sheets. Dimension the cooling system based on the sum of the
rated power losses determined PV,N.
If the sum of the rated power losses PV,N is greater than the actual rms power loss PV, then
this will lead to an overdimensioning of the cooling system.
The cooling system must be sufficiently powerful to ensure the required coolant pressure
even at the maximum volume flow rate.
3.1.2
Coolant
Provision of the coolant
The customer must provide the coolant. The motors are designed for use with an anti-
corrosion protection agent added to the water.
Note
Power derating when using oil as coolant
If you are using oil as coolant, then this can reduce the power loss dissipated by the cooler.
Appropriately reduce the motor power. Please contact your local Siemens office if you have
any questions.
Reason for the use of water with an anti-corrosion agent
The use of untreated water may lead to considerable damage and malfunctions due to water
hardness deposits, the formation of algae and slime, as well as corrosion, for example:
● Worsening of the heat transfer
● Higher pressure losses due to reductions in cross-sectional area
● Blockage of nozzles, valves, heat exchangers and cooling ducts
Mechanical properties
3.1 Cooling
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 59
General requirements placed on the cooling medium
The cooling medium must be pre-cleaned or filtered in order to prevent the cooling circuit
from becoming blocked. The formation of ice is not permitted!
Note
The maximum permissible size for particles in the cooling medium is 100
μm.
Requirements placed on the water
Water which is used as basis for the coolant must comply as a minimum with the following
requirements:
● Chloride concentration: c < 100 mg/l
● Sulfate concentration: c < 100 mg/l
● 6.5 ≤ pH value ≤ 9.5
Contact the anti-corrosion agent manufacturer relating to additional requirements!
Requirements placed on the anti-corrosion agent
The anti-corrosion agent must fulfill the following requirements:
● The basis is ethylene glycol (also called ethanediol)
● The water and anti-corrosion agent do not segregate
● The freezing point of the water used is reduced to at least -5 °C
● The anti-corrosion agent used must be compatible with the fittings and cooling system
hoses used as well as the materials of the motor cooler
Check these requirements, especially in regard to material compatibility, with the cooling unit
manufacturer and the manufacturer of the anti-corrosion agent!
Suitable mixture
● 25 % - 30 % ethylene glycol (= ethanediol)
● The water used contains a maximum of 2 g/l dissolved mineral salt and is largely free
from nitrates and phosphates
Manufacturer recommendations: see appendix
Mechanical properties
3.2 Degree of protection
1FW6 Built-in torque motors
60 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
3.2
Degree of protection
NOTICE
Damage to the motor caused by pollution
If the area where the motor is installed is polluted and dirty, then the motor can malfunction
and clog up.
• Keep the area where the motor is installed free of all dirt and pollution.
The machine construction surrounding the motor must fulfill degree of protection IP54 to
EN 60529 as a minimum.
The degree of protection for built-in motors is governed by the surrounding machine
construction. The better the motor installation space is protected against the ingress of
foreign particles (ferromagnetic particles), the longer the service life.
In particular, foreign particles in the air gap between the stator and rotor can destroy the
motor during operation.
This also applies to corrosive chemicals (e.g. coolants, oil) that could penetrate the motor
compartment. Corrosive chemicals can damage the magnetic bonds of the rotor.
Liquids can compromise the insulation resistance of the stator.
The thermal properties of the motor are influenced by the ingress of liquids and foreign
particles.
1FW6 torque motors have degree of protection IP23.
3.3
Vibration response
The vibration response of build-in motors in operation essentially depends on the machine
design and the application itself.
As a result of an unfavorable machine design, configuration or system settings, resonance
points can be excited, so that vibration severity level A according to EN 60034-14
(IEC 60034-14) is not reached.
Excessive vibration caused by resonance effects can frequently be avoided by making
suitable settings. Contact Mechatronic Support if you require help in applying remedial
measures. You can find contact data in the Introduction under "Technical Support".
Mechanical properties
3.4 Noise emission
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 61
3.4
Noise emission
The following components and settings influence the noise levels reached when built-in
motors are operational:
● Machine design
● Encoder system
● Storage
● Controller settings
● Pulse frequency
As a result of unfavorable machine designs, configuration or system settings, measuring
surface sound pressure levels of over 70dB (A) can occur. Contact Mechatronic Support if
you require help in applying remedial measures. You can find contact data in the Introduction
under "Technical Support".
3.5
Service and inspection intervals
3.5.1
Safety instructions for maintenance
WARNING
Risk of injury as a result of undesirable rotary motion
If, with the motor switched on, you work in the rotational range of the motor, and the motor
undesirably rotates, this can result in death, injury and/or material damage.
• Always switch off the motor before working in the rotational range of the motor. Ensure
that the motor is in a completely no-voltage condition.
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
62 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Risk of death and crushing as a result of permanent magnet fields
Severe injury and material damage can result if you do not take into consideration the
safety instructions relating to permanent magnet fields.
• Observe the information in Chapter "Danger from strong magnetic fields (Page 29)".
WARNING
Risk of rotor permanent magnets causing crushing injuries
The forces of attraction of magnetic rotors act on materials that can be magnetized. The
forces of attraction increase significantly close to the rotor. The response threshold of 3 mT
for risk of injury through attraction and causing a projectile effect is reached at a distance of
100 mm (Directive 2013/35/EU). Rotors and materials that can be magnetized can
suddenly slam together unintentionally. Two rotors can also unintentionally slam together.
There is a significant risk of crushing when you are close to a rotor.
Close to the motor, the magnetic forces of attraction can be up to several kN. – Example:
Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a
body part.
• Do not underestimate the strength of the attractive forces, and work very carefully.
• Wear safety gloves.
• The work should be done by at least two people.
• Do not unpack the rotor until immediately before assembly.
• Never unpack several rotors at once.
• Never place the rotors directly next to one another without providing adequate
protection.
• Never carry any objects made of magnetizable materials (for example watches, steel or
iron tools) and/or permanent magnets close to the rotor! If tools that can be magnetized
are still required, then hold any tool firmly using both hands. Slowly bring the tool to the
rotor.
• Immediately install the rotor after it has been unpacked.
• Use a special installation device when centering and assembling the stator and rotor as
individual components. Maintain the special procedure.
• Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.)
trapped between two components:
– A hammer (about 3 kg) made of solid, non-magnetizable material
– Two pointed wedges (wedge angle approx. 10° - 15°, minimum height 50 mm) made
of solid, non-magnetizable material (e.g. hard wood)
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 63
WARNING
Risk of burning when touching hot surfaces
There is a risk of burning when touching hot surfaces immediately after the motor has been
operational.
• Wait until the motor has cooled down.
WARNING
Danger to life when the cooling system bursts
The motor will overheat if it is operated without cooling. When cooling water enters the hot
motor, this immediately and suddenly generates hot steam that escapes under high
pressure. This can cause the cooling water system to burst, resulting in death, severe injury
and material damage.
• Never operate the motor without cooling.
• Only commission the cooling water circuit when the motor is in a cool condition.
CAUTION
Risk of burns when hot cooling water escapes
There is a risk of burns caused by escaping hot cooling water and steam if you open the
cooling circuit of a motor that was previously in operation.
• Do not open the motor cooling circuit until the motor has cooled down.
WARNING
Risk of electric shock due to incorrect connection
There is a risk of electric shock if direct drives are incorrectly connected. This can result in
death, serious injury, or material damage.
• Motors must always be precisely connected up as described in these instructions.
• Direct connection of the motors to the three-phase supply is not permissible.
• Consult the documentation of the drive system being used.
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
64 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Electrical shock hazard
Every movement of the rotor compared with the stator and vice versa induces a voltage at
the stator power connections.
When the motor is switched on, the stator power connections are also at a specific voltage.
If you use defective cable ports, you could suffer an electric shock.
• Only mount and remove the electrical components if you are qualified to do so.
• Any work carried out at the motor must always be done with the system in a no-voltage
condition.
• Do not touch the cable ports. Correctly connect the stator power connections, or insulate
them properly.
• Do not disconnect the power connections when the stator is under voltage (live).
• Only use the specific power cables intended for the purpose.
• First connect the protective conductor (PE).
• Connect the cable shield through a wide area.
• First connect the power cable to the stator before you connect the power cable to the
inverter.
• First disconnect the connection to the inverter before you disconnect the power
connection to the stator.
• Disconnect the protective conductor PE last.
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 65
WARNING
Risk of electric shock as a result of residual voltages
There is a risk of electric shock if hazardous residual voltages are present at the motor
connections. Even after switching off the power supply, active motor parts can have a
charge exceeding 60 μC. In addition, even after withdrawing the connector 1 s after
switching off the voltage, more than 60 V can be present at the free cable ends.
• Wait for the discharge time to elapse.
WARNING
Risk of injury when carrying out disassembly work
Risk of death, serious personal injury and/or material damage when carrying out
disassembly work.
• When carrying out disassembly work, observe the information in Chapter
"Decommissioning and disposal " in the operating instructions "SIMOTICS T-1FW6 built-
in motors."
The motors have been designed for a long service life. Carefully ensure that maintenance
work is correctly performed, e.g. removing chips and particles from the air gap.
For safety reasons it is not permissible to repair the motors:
WARNING
Risk of injury when changing safety-relevant motor properties
Changing safety-relevant motor properties may result in death, serious injury and/or
material damage.
Examples of changed safety-relevant motor properties:
Damaged insulation does not protect against arcing. There is a risk of electric shock!
Damaged sealing no longer guarantees protection against shock, ingress of foreign bodies
and water, which is specified as IP degree of protection on the rating plate.
Diminished heat dissipation can result in the motor being prematurely shut down and in
machine downtime.
• Do not open the motor.
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
66 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Note
If incorrect changes or corrective maintenance are carried out by you or a third party on the
contractual objects, then for these and the consequential damages, no claims can be made
against Siemens regarding personal injury or material damage.
Siemens service centers are available to answer any questions you may have.
Siemens
Service Center addresses can be found at
http://www.siemens.com/automation/service&support
CAUTION
Sharp edges and falling objects
Sharp edges can cause cuts and falling objects can injure feet.
• Always wear safety shoes and safety gloves!
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 67
3.5.2
Maintenance work
Performing maintenance work on the motor
Note
It is essential that you observe the safety information provided in this
documentation.
As a result of their inherent principle of operation, the motors are always wear-free.
To ensure that the motor functions properly and remains free of wear, the following
maintenance work needs to be carried out:
● Regularly check that the rotary axis is free to rotate.
● Ensure perfect operation and that the power losses are adequately dissipated.
– Keep the air gap free of metal chips and particles.
– Keep pollution and dirt away from the motor space, e.g. metal chips and oil.
– Clean the motor, depending on local degree of pollution.
● Regularly check the general condition of the motor components.
● Check the current drawn in the previously defined test cycle.
● Check the cables to ensure that they are not damaged and are not worn. Never use
electrical devices and equipment with damaged cables.
● Make sure that the cable glands are secure.
Intervals between maintenance
Since operating conditions differ greatly, it is not possible to specify intervals between
maintenance work.
Indications that maintenance work is required
● Dirt in the motor cabinet
● Distinctive changes in the behavior of the machine
● Unusual sounds emitted by the machine
● Problems with positioning accuracy
● Higher current consumption
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
68 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
3.5.3
Checking the insulation resistance
Notes for checking the insulation resistance
WARNING
Risk of electric shock
If you check the insulation resistance using high voltage on a plant/machine equipped with
direct drives or directly at the motors, this can damage the motor insulation! Examples
necessitating that the insulation resistance is checked include the installation test,
preventive maintenance and troubleshooting.
• Only use test equipment that is in compliance with EN 61557-1, EN 61557-2 and
EN 61010-1 or the corresponding IEC standards.
• The test may only be carried out with a maximum direct voltage of 1000 V for a
maximum time of 60 s!
• Measure the insulation resistance with respect to the PE connection or the motor
enclosure.
• If a higher DC or AC voltage is necessary to test the machine/plant, you must coordinate
the test with your local Siemens office!
• Carefully observe the operating instructions of the test equipment!
Always proceed as follows when testing the insulation resistance of individual motors:
1. Connect all winding and temperature sensor connections with each other; the test voltage
must not exceed 1000 VDC, 60 s with respect to PE connection.
2. Connect all temperature sensor connections to the PE connection and all winding
connections with each other; the test voltage must not exceed 1000 VDC, 60 s, winding
with respect to PE connection.
Each insulation resistance must be at least 10 MΩ, otherwise the motor insulation is
defective.
WARNING
Risk of death due to electric shock!
During and immediately after the measurement, in some instances, the terminals are at
hazardous voltage levels, which can result in death if touched.
• Never touch the terminals during or immediately after measurement.
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 69
3.5.4
The inspection and change intervals for the coolant
Test and replacement intervals of the cooling medium
The test and replacement intervals for the cooling medium should be agreed with the
manufacturers of the anti-corrosion agent and the cooling system.
Mechanical properties
3.5 Service and inspection intervals
1FW6 Built-in torque motors
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1FW6 Built-in torque motors
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Motor components and options
4
4.1
Motor components
4.1.1
Overview of the motor construction
The built-in torque motor contains the following components:
● Stator:
this comprises an iron core and a 3-phase winding.
The winding is encapsulated to ensure that the heat loss can be dissipated more
effectively. The motor is designed for water cooling (main cooler). The system design
depends on the frame size (external diameter) of the motor, see the "Cooling type
version" table at the end of this chapter.
● Rotor:
this is the reaction part of the motor. It comprises a cylindrical hollow steel shaft with
permanent magnets around its circumference.
● Cooling connection adapter (optional):
this can be ordered for motors with integrated cooling whereby the main and precision
cooler are operated in parallel on one heat-exchanger unit.
4.1.1.1
Motors with a cooling jacket
The cooling jacket surface of the motor contains circular grooves which, in conjunction with a
surrounding construction provided by the machine manufacturer, create a closed liquid
cooling circuit.
The coolant inlet/return flow circuit must be provided by the machine manufacturer in the
surrounding construction.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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Figure 4-1 Motor components of the 1FW609 and 1FW613 built-in torque motors with cooling jacket
4.1.1.2
Motors with integrated cooling
Motors with integrated single-circuit cooling
These motors have an integrated single-circuit cooling system that is ready to be connected.
Further, they are compact, and can therefore be simply integrated into a machine.
Figure 4-2 Motor components of the 1FW605 and 1FW606 built-in torque motors with integrated cooling (1 cooling
circuit)
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 73
Motors with integrated dual-circuit cooling
These motors are equipped with a ready-to-connect, integrated dual-circuit cooling system,
which provides considerable thermal insulation with respect to the mechanical axis
construction.
The dual-circuit cooling system comprises a main and precision cooler
(thermo-sandwich® principle).
An internal cooling circuit (main cooler) dissipates most of the winding losses Pv of the stator.
A thermal insulation layer between the stator and the mounting flanges of the stator prevents
heat from flowing from the motor winding to the machine construction.
Any heat that does flow through the insulation layer is captured, for the most part, by a
second heat sink (precision cooler) on the flange surfaces and dissipated. This ensures that
the temperature on the mounting surfaces of the stator remains suitably low under all
permissible operating conditions.
Figure 4-3 Motor components of the 1FW616 to 1FW629 built-in torque motors with integrated
cooling (2 cooling circuits)
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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4.1.1.3
Cooling method
The stator in the built-in torque motors is equipped with a liquid cooler for dissipating heat
loss.
The cooling method used depends on the size (external diameter) of the motor as follows.
Table 4- 1 Cooling method
Size
Cooling jacket
Integrated cooling
with one cooling circuit
(only main cooler)
Integrated cooling
with two cooling circuits
(main cooler and precision cooler)
1FW605
X
1FW606
X
1FW609
X
1FW613 X
1FW615
X
1FW616
X
1FW619
X
1FW623
X
1FW629
X
4.1.2
Temperature monitoring and thermal motor protection
4.1.2.1
Temperature monitoring circuits Temp-S and Temp-F
The motors are equipped with the two temperature monitoring circuits – Temp-S and Temp-F
– that are described below.
● Temp-S activates the thermal motor protection when the motor windings are thermally
overloaded. In this case the precondition is that Temp-S is correctly connected and
evaluated. For a thermal overload, the drive system must bring the motor into a no-
current condition.
● Temp-F is used for temperature monitoring and diagnostics during commissioning and in
operation.
Both temperature monitoring circuits are independent of one another.
For example, the SME12x sensor module or the TM120 terminal module evaluates the
temperature sensor signals.
You can obtain commissioning information from Technical Support. Contact data is provided
in the introduction.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 75
Temp-S
All motors are equipped with the following temperature monitoring circuit to protect the motor
winding against thermal overload:
● 1 x PTC 130 °C temperature sensor per phase winding U, V and W, i.e. response
threshold at 130 °C
In addition, 1FW6090-xxxxx-xxx2 to 1FW6290-xxxxx-xxx2 motors are equipped with the
following temperature monitoring circuit:
● 1 x PTC 150 °C temperature sensor for each phase winding U, V and W, response
threshold at 150 °C
The three PTC temperature sensors (PTC thermistor temperature sensors) of this
temperature monitoring circuit are connected in series with a PTC triplet.
Figure 4-4 PTC triplet
To protect the power connection at the enclosure against thermal overload, an additional
PTC 80 °C is connected in series with the PTC 130 °C triplet. For stators of 1FW6090-xxxxx-
xxx2 to 1FW6290-xxxxx-xxx2, an additional PTC 80 °C is connected in series with the
PTC 150 °C triplet.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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Table 4- 2 Types of temperature monitoring circuits
Article No.
Temp-S (PTC 130 °C),
Temp-F (KTY 84)
Temp-S (PTC 130 °C),
Temp-F (Pt1000)
Temp-S (PTC 130 °C and
PTC 150 °C),
Temp-F (KTY 84)
1FW6050-xxxxx-xxx1
X
1FW6050-xxxxx-xxx3 X
1FW6060-xxxxx-xxx1
X
1FW6060-xxxxx-xxx3 X
1FW6090-xxxxx-xxx2
X
1FW6090-xxxxx-xxx3
X
1FW6130-xxxxx-xxx2
X
1FW6130-xxxxx-xxx3
X
1FW6150-xxxxx-xxx2
X
1FW6150-xxxxx-xxx3
X
1FW6160-xxxxx-xxx2
X
1FW6160-xxxxx-xxx3
X
1FW6190-xxxxx-xxx2
X
1FW6190-xxxxx-xxx3
X
1FW6230-xxxxx-xxx2
X
1FW6230-xxxxx-xxx3
X
1FW6290-xxxxx-xxx2
X
1FW6290-xxxxx-xxx3
X
Every phase winding is monitored so that also uneven currents – and therefore the
associated different thermal loads of the individual phase windings – are detected. For the
following motion and/or operating states, the individual phase windings have different
thermal loads, while the motor simultaneously outputs a torque:
● At standstill (holding)
● When rotating very slowly
● Oscillation through a very small angle
Note
Shutdown time
If Temp
-
S responds, and its response threshold is not undershot again in the meantime, then
the drive system must shut down (de
-energize) the motor within 2 seconds. This prevents
the motor windings from becoming inadmissibly hot.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 77
NOTICE
Motor destroyed as a result of overtemperature
The motor can be destroyed if the motor winding overheats.
• Connect Temp-S.
• Evaluate Temp-S.
• Ensure that the shutdown time is not exceeded.
Note
No temperature monitoring with Temp-S
As a result of their non
-linear characteristic, PTC temperature sensors are not suitable for
determining the instantaneous temperature.
Temp-F
The Temp-F temperature monitoring circuit comprises an individual temperature sensor.
Contrary to Temp-S, this temperature sensor only monitors one phase winding. As a
consequence, Temp-F is only used for monitoring the temperature and diagnosing the motor
winding temperature.
NOTICE
Motor destroyed as a result of overtemperature
If you use Temp-F for thermal motor protection, then the motor is not adequately protected
against destruction as a result of overtemperature.
• Evaluate the Temp-S temperature monitoring circuit to implement thermal motor
protection.
Temp-F as KTY 84 or Pt1000
The 16th Position of the order designation on the stator rating plate indicating as to whether
a KTY 84 or a Pt1000 is installed, see Rating plate data (Page 52):
1FW6xxx-xxxxx-xxx1: with KTY 84
1FW6xxx-xxxxx-xxx2: with KTY 84
1FW6xxx-xxxxx-xxx3: with Pt1000
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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No direct connection of the temperature monitoring circuits
WARNING
Risk of electric shock when incorrectly connecting the temperature monitoring circuit
In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation
with respect to the power components.
• Use, for example, the TM120 or the SME12x to connect the Temp-S and Temp-F
temperature monitoring circuits. You therefore comply with the directives for safe
electrical separation according to EN 61800-5-1 (previously safe electrical separation
according to EN 50178).
Correctly connecting temperature sensors
NOTICE
Motor destroyed as a result of overtemperature
The motor can be destroyed as a result of overtemperature if you do not correctly connect
the temperature sensors.
• When connecting temperature sensor cables with open conductor ends, adhere to the
correct assignment of conductor colors as described in "Signal connection (Page 512)".
4.1.2.2
Technical features of temperature sensors
Technical features of PTC temperature sensors
Every PTC temperature has a "quasi-switching" characteristic. The resistance suddenly
increases in the vicinity of the response threshold (nominal response temperature ϑNAT).
PTC temperature sensors have a low thermal capacity – and have good thermal contact with
the motor winding. As a consequence, the temperature sensors and the system quickly
respond to inadmissibly high motor winding temperatures.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 79
Table 4- 3 Technical data of the PTC temperature sensors
Name
Description
Type PTC triplet acc. to DIN 44082
Individual PTC temperature sensor according to
DIN 44081
Response threshold
(nominal response temperature ϑNAT)
150 °C ± 5 K
130 °C ± 5 K
80 °C ± 5 K
Resistance when cold R (20 °C) in the PTC
triplet and in the individual PTC temperature
sensor
See characteristic
at -20 °C < T < ϑ
NAT
-20 K
R ≤ 3 x 250 Ω + 1 x 250 Ω
R ≤ 1000 Ω
Minimum resistance when hot R in the PTC
triplet and in the individual PTC temperature
sensor
See characteristic
at T ≤ ϑ
NAT
– 5 K
R ≤ 3 x 550 Ω + 1 x 550 Ω
R ≤ 2200 Ω
at T > ϑ
NAT
+ 5 K
R ≥ 3 x 1330 Ω + 1 x 1330 Ω
R ≥ 5320 Ω
at T > ϑ
NAT
+ 15 K
R ≥ 3 x 4000 Ω + 1 x 4000 Ω
R ≥ 16000 Ω
Typical characteristic R(ϑ) of a PTC tempera-
ture sensor according to DIN 44081
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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Technical features of the KTY 84 temperature sensor
The KTY 84 has a progressive temperature resistance characteristic that is approximately
linear. In addition, the KTY 84 has a low thermal capacity and provides good thermal contact
with the motor winding. The KTY 84 has a continuous characteristic.
Table 4- 4 Technical data of the KTY 84 PTC thermistor
Name
Description
Type
KTY 84 according to EN 60034-11
Transfer range -40 °C ... +300 °C
Resistance when cold (20 °C)
ca. 580 Ω
Resistance when warm (100 °C) ca. 1000 Ω
Characteristic of a KTY 84
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 81
Technical features of the Pt1000 temperature sensor
The Pt1000 has a linear temperature resistance characteristic. In addition, the Pt1000 has a
low thermal capacity and provides good thermal contact with the motor winding.
Table 4- 5 Technical data of the Pt1000 PTC thermistor
Name
Description
Type
Pt1000 according to EN 60751
Transfer range 0 °C ... +300 °C
Resistance when cold (20 °C)
ca. 1080 Ω
Resistance when warm (100 °C)
ca. 1380 Ω
Characteristic of a Pt1000
System requirements for the Pt1000 temperature sensor
To use the Pt1000 together with the following systems, you will need at least the specified
versions:
SINAMICS S120 Firmware V4.8 and V4.7 HF17
SINUMERIK V4.8 as well as V4.7 SP2 HF1 and V4.5 SP6
SIMOTION V4.5 (SINAMICS Integrated Firmware V4.8)
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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4.1.3
Encoders
Note
Siemens offers its mechatronic support service
Please contact
your local Siemens office if you require mechatronic support regarding,
•
the mechanical design of the machine
•
the closed-loop control technology to be used
•
the resolution and measuring accuracy of the encoder
•
the optimum integration of the encoder into the mechanical structure.
When designing, constructing and optimizing your machine, we can support you with
measurement
-based and computer-based analyses.
You can obtain additional information from your Siemens contact person, also refer to the
Internet link
in the introduction under "Technical Support".
Encoder system
In the following text, encoder systems stand for angular measuring systems, rotary
encoders, encoders etc.
The encoder system has a range of different functions:
● Actual speed value encoder for closed-loop speed control
● Position encoder for closed-loop position control
● Rotor position encoder (commutation)
The encoder system is not included in the scope of delivery. Due to the wide range of
different applications, it is not possible to provide a comprehensive list of suitable encoders
here. A certain encoder type can be ideal for one application, but essentially unsuitable for
another application.
Preferred encoders are absolute angular encoders with DRIVE-CLiQ, EnDat interface or
incremental angular encoders with 1 VPP- signals.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 83
Requirements regarding the encoder
Your choice of encoder essentially depends on the following application and converter-
specific conditions:
● required maximum speed
● required speed accuracy
● required angular precision and resolution
● pollution level expected
● expected electrical/magnetic interference
● specified ruggedness
● electrical encoder interface
Observe the documentation of the drive system being used and the documentation of the
encoder manufacturer.
Encoder systems available in the market use different scanning principles (magnetic,
inductive, optical, …).
In conjunction with this, high-resolution optical or magnetic systems must have a pulse
clearance (or a grid spacing) of maximum 0.04 mm at the circumference on the measuring
standard.
Systems that do not have a high resolution (e.g. inductive, magnetic) must be designed to be
significantly more rugged and insensitive to pollution. With pulse clearances in the range of
approx. 1 mm on the measuring standard, these systems achieve angular measuring
accuracies that are still sufficient to address positioning accuracy specifications for a wide
range of applications.
In some instances, encoder systems also internally interpolate the measurement signal.
However, when being used on the drive system, this should be avoided as a result of the
highly accurate internal interpolation of the measurement signal in the SINAMICS sensor
modules.
Depending on the mechanical design of the machine regarding elasticity and natural
oscillation, depending on the speed and grid spacing of the measuring standard, oscillation
can be excited and noise generated.
Using a high-resolution optical measuring system, generally, when compared to other
techniques, the best dynamic performance, highest control quality, high noise immunity,
precision and low noise can be achieved. Further, excitation of oscillation can be also
avoided.
Preconditions to achieve this include:
● The overall mechanical system, including motor and encoder mounting, permits this
● Extremely stiff dynamic machine design to avoid the excitation of low-frequency
mechanical oscillation
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
84 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 4-5 Performance-resolution diagram
Note
We cannot guarantee the composition, nature, state, or quality of non
-Siemens products.
Read the detailed text in "Manufacturer recommendations" in the appendix.
Note
General mechanical conditions
Take into account the permissible mechanical speed, limit frequency of the encoder and
Control Unit. When configuring, mounting and adjusting the encoder refer to the appropriate
documentation issued by the manufacturer!
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 85
Mechanical integration of the encoder
The mechanical integration of an encoder is defined by certain influencing factors, e.g.:
● The requirements specified by the encoder manufacturer (mounting specifications,
ambient conditions)
● The closed-motor control (commutation) requires an adequately accurate connection
between the motor and encoder without any play
● The closed-loop speed and position control requires that the encoder is integrated into
the mechanical structure with the highest possible stiffness and lowest possible vibration
● Using the encoder as an angle measuring system for the machine precision requires that
the encoder is connected as close as possible to the process
In addition to selecting a suitable encoder, the performance of the machine axis is essentially
determined by the integration into the overall mechanical system.
As a consequence, a general recommendation for integrating the encoder cannot be given
for all encoder types and axis concepts.
To ensure that the encoder is optimally integrated into the mechanical system, Siemens
offers its Mechatronic Support service, see Catalog. For additional information, please
contact your local Siemens office. You can find the "Technical Support" Internet link in
Chapter "Introduction".
Two options for integrating an encoder are shown as example in the following example.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
86 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 4-6 Mounting diagram (example)
Note
Additional mounting examples are provided in Chapter "
Installation examples (Page 146)".
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 87
4.1.4
Bearings
Selecting the bearing
1FW6 torque motors are built-in motors for directly driven rotary or swivel axes. To set up a
complete drive unit, a bearing between the stator and rotor is required in addition to the
phase-angle encoder system.
Your choice of bearing is governed by the following factors:
● Geometric requirements (internal and external diameter)
● Speed
● Load (magnitude, direction)
● Rigidity (accuracy, pretension)
● Service life
The bearing is not included in the scope of supply.
WARNING
Bearing currents and static charging of the rotor
Depending on the design and properties of the bearing, the rotor may become statically
charged!
• Apply the corresponding remedial measures, e.g. insulated bearings or the appropriate
grounding.
Note
Radial forces are generated between the stator and rotor. These must be taken into
account
when you select the bearing, see also the Chapter "Forces that occur between the stator and
rotor
(Page 119)".
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
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4.1.5
Braking concepts
WARNING
Uncontrolled coast down of the drive as a result of malfunctions
Malfunctions on a rotating machine axes can lead to the drive coasting to a stop in an
uncontrolled manner.
• Take the appropriate measures to brake the drive with its maximum possible kinetic
energy in the event of a fault.
The design of mechanical braking systems depends on the maximum kinetic energy, that is,
the maximum moment of inertia of the rotating mass and its maximum speed.
Possible malfunctions
Malfunctions can occur e.g. for:
● Power failure
● Encoder failure, encoder monitoring responds
● Higher-level control failure (e.g., NCU); bus failure
● Control Unit failure
● Drive fault
● Faults in the NC
Below are a number of options showing how rotating masses can be braked in the event of a
malfunction.
Motor components and options
4.1 Motor components
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 89
Braking and emergency stop concepts
In the case of rotating axes that are restricted to a rotation angle of < 360°, damping and
impact absorption elements at the limits of the rotation range offer reliable protection.
To dissipate the kinetic energy of the rotating mass before it comes into contact with the
damping elements, the following measures should be taken to support mechanical braking
systems:
1. Electrical braking using the energy in the DC link:
Please refer to the documentation of the drive system being used!
2. Electrical braking using armature short-circuit of the stator:
Please refer to the documentation of the drive system being used!
Disadvantage:
The braking torque depends on the speed and may not be sufficient to
bring the rotating masses to a standstill.
Note
If armature short
-circuit braking is used, special contactors are required because the
currents can be very high.
– The release timing for the drive system must be taken into
account.
3. Mechanical braking via braking elements:
The braking capacity must be dimensioned as highly as possible so that the rotating
masses can be reliably braked at maximum kinetic energy.
Disadvantage:
Depending on the speed, the relatively long response time of the brake
controller may mean that the rotating mass continues to rotate for some time without
being braked.
We recommend that all three measures be implemented together. Measures (2) and (3) are
used as an additional protection here in case measure (1) fails: The short-circuiting of the
stator works at high speeds to begin with and then the mechanical brake takes effect at
lower speeds.
A list of recommended braking element manufacturers is provided in the appendix.
Motor components and options
4.2 Options
1FW6 Built-in torque motors
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Deploying a holding brake
Due to cogging torques, torque motors can be pulled into a preferable magnetic operating
position if the motor is no longer supplied with power from the drive. If the drive is already at
a standstill, this can cause unexpected movements in up to a half magnetic pole pitch in both
directions. To prevent possible damage to the workpiece and/or tool, it may be advisable to
use a holding brake.
WARNING
Uncontrolled rotation for inclined and horizontal axes
Torque motors are not self clamping. For inclined and horizontal axes in the no current
state, if the center of gravity lies outside the axis of rotation and there is no weight
equalization, then load can move downwards in an uncontrolled fashion. This can result in
injury and material damage.
• Use a holding brake for inclined and horizontal axes that are not equipped with weight
equalization.
A holding brake may also be required if:
● The bearing friction does not compensate or exceed the cogging torques and unexpected
movements result
● Unexpected movements of the drive can lead to damage (e.g. a motor with a large mass
can also generate a high level of kinetic energy)
● Drives with a weight load must be shut down and de-energized in any position
To prevent movements when the drive is switched on or off, the holding brake response
must be synchronized with the drive.
During commissioning, refer to the documentation for the drive system being used.
Motor components and options
4.2 Options
1FW6 Built-in torque motors
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4.2
Options
4.2.1
Round sealing ring (O ring)
4.2.2
Cooling connection adapter
Note
The cooling connection adapter is an option, and only fits for built
-torque motors with
integrated cooling, for frame
sizes 16, 19, 23 and 29. Please order when required.
Motor components and options
4.2 Options
1FW6 Built-in torque motors
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4.2.3
Plug connector
Connector type
Connector size
Article No.
Power connection
1.5
6FX2003-0LA10
Power connection
1
6FX2003-0LA00
Signal connection
M17
6FX2003-0SU07
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 93
Configuration
5
Note
Siemens offers its mechatronic support service
Please contact your local Siemens office if you require mechatronic support regarding,
•
the mechanical design of the machine
•
the closed-loop control technology to be used
•
the resolution and measuring accuracy of the encoder
•
the optimum integration of the encoder into the mechanical structure.
When designing, constructing and optimizing your mach
ine, we can support you with
measurement
-based and computer-based analyses.
You can obtain additional information from your Siemens contact person, also refer to the
Internet link in the introduction under "Technical Support".
5.1
Configuring software
5.1.1
SIZER configuration tool
Overview
The SIZER calculation tool supports you in the technical dimensioning of the hardware and
firmware components required for a drive task.
SIZER supports the following configuration steps:
● Configuring the power supply
● Designing the motor and gearbox, including calculation of mechanical transmission
elements
● Configuring the drive components
● Compiling the required accessories
● Selection of the line-side and motor-side power options
Configuration
5.2 Configuring workflow
1FW6 Built-in torque motors
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The configuration process produces the following results:
● A parts list of components required (Export to Excel)
● Technical specifications of the system
● Characteristic curves
● Comments on system reactions
● Installation information of the drive and control components
● Energy considerations of the configured drive systems
You can find additional information that you can download in the Internet at SIZER
(https://support.industry.siemens.com/cs/document/54992004/sizer-for-siemens-
drives?dti=0&pnid=13434&lc=en-WW).
5.1.2
STARTER drive/commissioning software
Core statement
The STARTER commissioning tool offers
● Commissioning
● Optimization
● Diagnostics
Table 5- 1 Article number for STARTER
Commissioning tool
Article no. of the DVD
STARTER
German, English, French, Italian, Spanish
6SL3072-0AA00-0AG0
5.2
Configuring workflow
Requirements
Your choice of torque motor depends on the following factors:
● The peak and rms torque of the duty cycle required for the application
● The required speed and angular acceleration
● The installation space available
● The required/possible drive arrangement
(single/parallel operation)
● The required cooling method
Configuration
5.2 Configuring workflow
1FW6 Built-in torque motors
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Procedure
Selecting the motors is generally an iterative process because – in particular with highly-
dynamic direct drives – the moment of inertia of the motor type is a factor in determining the
required torques.
Configuration
5.2 Configuring workflow
1FW6 Built-in torque motors
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5.2.1
General mechanical conditions
Moment of inertia
The kinetic energy generated by a rotating body is directly proportional to its moment of
inertia J in kgm2. The moment of inertia takes into account the rotating mass and its spatial
distribution across the entire volume of the body with respect to the rotary axes. The rotating
mass comprises the mass of the rotating mechanical structure (e.g. tool and holder) and the
mass of the rotor.
Frictional torque
The frictional torque Mr is in opposition to the direction in which the rotor rotates. It can be
approximately calculated from a combination of the constant "adhesion component" MRH and
"sliding friction component" MRG. Both components also depend on the bearing used and its
load.
Depending on the mechanical design, loads here generally include axial forces and clamping
forces between the bearing components.
Further procedure
The moment of inertia of a suitable motor type can be used here initially.
If it transpires that the discrepancy between the assumed and actual moment of inertia is too
great when further calculations are made, you then have to carry out a further iterative step
when selecting the motor. To calculate the frictional torque, use the relevant specifications
issued by the bearing manufacturer.
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5.2.2
Type of load cycle
Uninterrupted duty S1
With uninterrupted duty S1, the motor runs permanently with a constant load. The load
period is sufficient to achieve thermal equilibrium.
The rated data is of relevance when dimensioning the motor for uninterrupted duty.
NOTICE
Motor overload
An excessively high load can lead to shutdown, or if the temperature sensors are not
correctly evaluated, then the motor could be destroyed.
• Ensure that the load does not exceed the value IN specified in the data sheets!
• Ensure that the temperature sensors are correctly connected and evaluated.
Short-time duty S2
For short-time duty S2 the load duration is so short that the final thermal state is not reached.
The subsequent zero-current break is so long that the motor practically cools down
completely.
NOTICE
Motor overload
An excessively high load can lead to shutdown, or if the temperature sensors are not
correctly evaluated, then the motor could be destroyed.
• Ensure that the load does not exceed the value IMAX specified in the data sheets!
• Ensure that the temperature sensors are correctly connected and evaluated.
The motor may only be operated for a limited time t < tMAX with a current IN < IM ≤ IMAX . The
time tMAX can be calculated using the following logarithmic formula:
with ν = (IM / IN)2 and thermal time constants tTH.
The thermal time constants, the maximum currents and the rated currents of the motors can
be taken from the data sheets.
The above equation is valid under the precondition that the initial temperature of the motor –
the intake temperature of the water cooling TVORL corresponds to what is specified in the data
sheet.
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Example
A motor should be operated with maximum current from the cold state.
● IMAX = 47 A, IN = 26 A; this results in ν = 3.268
● tTH = 180 s
The motor can be operated for a maximum of 66 s at maximum current.
Intermittent duty S3
With intermittent duty S3, periods of load time ΔtB with constant current alternate with
periods of downtime ΔtS with no current feed. The motor heats up during the load time and
then cools down again while at standstill. After a sufficient number of duty cycles with cycle
duration ΔtSpiel = ΔtB + ΔtS, the temperature characteristic oscillates between a constant
maximum value To and a constant minimum value Tu; see figure below.
Figure 5-1 Current and temperature characteristic for intermittent duty S3
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For currents IN < IM ≤ IMAX, it is not permissible that the rms current exceeds the rated current:
In this respect, the cycle duration should not exceed 10% of the thermal time constant tTH.
If a longer cycle duration is necessary, please contact your local Siemens office.
Example
When the thermal time constant tTH = 180 s, this results in the following maximum
permissible cycle duration:
tSpiel = 0.1 · 180 s = 18 s
Significance of the duty cycle
In addition to the frictional torque, you must also take into account the duty cycle when
selecting the motor. The duty cycle contains information regarding the sequence of motion of
the drive axes and the machining forces that occur in the process.
Motional sequence
The motional sequence can be specified as a rotation angle-time diagram, angular velocity-
time diagram, speed-time diagram, or angular acceleration-time diagram. The torques
resulting from the motional sequence (accelerating torque Ma) are proportional with respect
to the angular acceleration α and moment of inertia J, and are in opposition to the
acceleration.
Angle-time diagrams and speed-time diagrams can be converted to angular acceleration-
time diagrams α (t) in accordance with the following correlations:
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Example
Figure 5-2 Example of a duty cycle with a speed-time diagram n(t), the resulting angular
acceleration-time diagram α(t), and a machining torque-time diagram Mb(t)
5.2.3
Torque-time diagram
Required motor torque
The required motor torque Mm is always the sum of the individual torques. The sign in front
of the torque specifications must always be taken into account.
Mm = Ma + Mb + Mr
Ma : Accelerating torque
Mb: Machining torque
Mr: Frictional torque
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Determining the required motor torque
The frictional torque characteristic can be determined on the basis of the speed
characteristic. The total formula can then be used to create the motor torque-time diagram
(see diagram below) from which the required peak torque MmMAX can be read directly.
Figure 5-3 Individual torques that occur - and the resulting required motor torque -Mm for a torque drive as characteristic
with respect to time
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In addition to the peak torque MmMAX, the required rms torque Meff of the motor is also a
decisive factor when dimensioning the motor. The rms torque Meff mainly responsible for the
temperature rise in the motor can be derived from the motor torque-time diagram by means
of quadratic averaging (root mean square) and must not exceed the rated torque MN.
If the individual torques are stable in each section, the integral can be simplified to create a
totals formula (see also the following diagram).
Figure 5-4 Motor torque-time diagram
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5.2.4
Selecting motors
Select a suitable torque motor using the values determined for the peak torque MmMAX and
rms torque Meff of the duty cycle.
You must take the following factors into account when selecting a motor
● Avoid undesirable limiting effects when control loops overshoot. For the maximum torque
MMAX include approximately 10 % control reserve with reference to the required value
MmMAX.
● The rated torque MN of the motor must be at least as high as the rms torque Meff
determined for the duty cycle.
● If certain general conditions (e.g. machining torque or frictional torque) are not known,
then you are advised to include an even higher reserve.
● In addition to the requirements resulting from the duty cycle, mechanical installation
conditions may influence your choice of motor. For instance, the same motor torque can
often be generated in a long motor with a smaller diameter as well as in a short motor
with a larger diameter.
● If more than one torque motor generates a torque for a specific axis, the values of the
peak torques and rms torques of the duty cycle of the individual motors must be added.
● If the motor is to be operated over a longer period of time at minimum speed, then select
a motor with an appropriately higher rated torque, see the subsequent Chapter "Uneven
current load (Page 103)".
5.2.5
Uneven current load
If the current load of the three phases is continuously uneven, the motor must only be
operated at no more than approx. 70 % of its rated torque, see also M0* in Chapter
"Technical data and characteristics".
For exact configurations, contact your local Siemens office.
Note
Uneven current load
Not all of the thr
ee phases are necessarily evenly loaded in all motor operating modes!
Examples of uneven current load:
•
Standstill with current fed to the motor, e.g. for:
– Compensation of a weight force
– Start-up against a brake system (damping and impact absorption elements)
•
Low speeds over a longer period (n << 1 rpm)
•
Very small oscillating rotary movements (path on rotor circumference < pole width)
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5.2.6
Motor torque-speed diagram
Checking torques and speeds
At high speeds, the maximum available motor torque is limited by the available DC link
voltage.
The speeds occurring in the motion sequence can exceed the maximum speed nMAX,MMAX
specified for the motor type at the maximum torque MMAX. In this case, a check must be
made based on the motor torque-speed diagram. This diagram is included with the motor
specifications.
Figure 5-5 Motor torque-speed diagram
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Determining the motor torque-speed diagram
If the motor torque-speed diagram is not available, then determine the motor torque-speed
diagram from the following data taken from the "Motor torque speed diagram" figure.
● Maximum torque MMAX with the associated speed nMAX,MMAX
● Rated torque MN with the associated speed nN
In this diagram, transfer all operating points of the duty cycle from the motor torque-time
diagram and the speed-time diagram. Generally, you only have to search for critical points in
time in the torque-time diagram. Critical points in time are when the maximum speed
exceeds the nMAX,MMAX at peak torque.
For these points in time, determine the motor torque (in the example M1) from the motor
torque-time diagram. Check whether the motor torque lies below the characteristic in the
motor torque-speed diagram.
Figure 5-6 Motor torque-time diagram and associated speed-time diagram
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5.2.7
Torque-speed requirements
Fulfilling the torque-speed requirements
If the selected torque motor cannot fulfill the torque-speed requirements, the following
options are available:
●
Larger motor
If an operating point in the range A is required, a motor with a larger diameter and/or
longer length is required (see motor 2 in the following diagram).
Advantage: Higher torques are available.
Disadvantage: A larger motor installation space is required.
Figure 5-7 Requirement: larger motor
●
Motor with faster winding
If an operating point in the range B is required, a motor with a lower phase inductance is
required (see motor 2 in the following diagram).
Advantage: Higher speeds are possible.
Disadvantage: A higher motor current is required.
Figure 5-8 Requirement: lower phase inductance
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●
Field weakening operation
If an operating point in range C is required, then the motor must be operated in the field
weakening range (see the following diagram).
Advantage: Significantly higher speeds are possible.
Disadvantage: The torques available are very low.
A lower current is required, refer to the description for field weakening operation in
Chapter "Technical data and characteristics"
Figure 5-9 Requirement: Field weakening
5.2.8
Checking the moments of inertia
Once a suitable motor has been selected, the moment of inertia of the rotating mass on the
axis has been determined. This value can be used to check the assumptions made
regarding the duty cycle.
Recalculating the duty cycle
If the moment of inertia initially assumed deviates significantly from the actual moment of
inertia, the duty cycle may have to be recalculated.
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5.2.9
Selecting the drive system components for the power connection
The drive system components for the power connection are selected on the basis of the
peak and continuous currents that occur in the duty cycle. If more than one motor is
operated in parallel on a single power unit, the total values of the peak and continuous
currents must be taken into account.
NOTICE
Damaged main insulation
In systems where direct drives are used on controlled infeeds, electrical oscillations can
occur with respect to ground potential. These oscillations are, among other things,
influenced by:
• The lengths of the cables
• The rating of the infeed/regenerative feedback module
• The type of infeed/regenerative feedback module (particularly when an HFD
commutating reactor is already present)
• The number of axes
• The size of the motor
• The winding design of the motor
• The type of line supply
• The place of installation
The oscillations lead to increased voltage loads and may damage the main insulation!
• To dampen the oscillations we recommend the use of the associated Active Interface
Module or an HFD reactor with damping resistor. For specific details, refer to the
documentation of the drive system being used or contact your local Siemens office.
Note
The corresponding Active Interface Module or the appropriate HFD line reactor must be used
to operate the Active Line Module controlled infeed
unit.
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5.2.10
Calculation of the required infeed
Dimensioning the Active Infeed
Use the drive's power balance to dimension the Active Infeed.
The first important quantity to know is the mechanical power Pmech to be produced on the
motor shaft. Based on this shaft output, the electrical active power PLine to be drawn from the
supply system can be determined by adding the power loss of the motor PV Mot, the power
loss of the Motor Module PV MoMo and the power loss of the Active Infeed PV AI to the
mechanical power Pmech:
PLine = Pmech + PV Mot + PV MoMo + PV AI.
The active power to be drawn from the power system depends on the line voltage ULine, the
line current ILine and the line-side power factor cosφLine as defined by the relation
PLine = √3 • ULine • ILine • cosφLine.
This is used to calculate the required line current ILine of the Active Infeed as follows:
ILine = PLine / (√3 • ULine • cosφLine).
If the Active Infeed is operated according to the factory setting, i.e. with a line-side power
factor of cosφLine = 1, so that it draws only pure active power from the supply, then the
formula can be simplified to
ILine = PLine / (√3 • ULine).
The Active Infeed must now be selected such that the permissible line current of the Active
Infeed is higher or equal to the required value ILine.
5.2.11
Voltage Protection Module
The VPM Voltage Protection Module is used for motors with an EMF of Û > 820 V to 2000 V
(Ueff > 570 V to 1400 V), in order to limit the DC voltage at the drive system in the case of a
fault.
The VPM identifies an excessively high DC voltage (UDC > 820 V), short-circuits the three
motor feeder cables and therefore brakes the motor. The energy remaining in the motor is
converted into heat as a result of the short-circuit in the VPM and in the motor winding.
The maximum speed nMAX,INV is specified in the data sheets, where no Voltage Protection
Module VPM is required.
You can dimension the VPM using the following formula to calculate the motor short-circuit
current IK:
IK = kT / (3 • p • LSTR)
The explanations of the codes used in the formula can be found in Chapter "Technical data
and characteristics".
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5.3
Examples
Note
The data used here may deviate from the values
specified in "Technical data and
characteristics". This does not affect the configuration procedure, however.
General conditions for positioning within a defined period
● Moment of inertia in kgm2: J = 5.1 kg m2;
moved cylindrical mass m = 30 kg with equivalent radius r = 0.583 m; axis of rotation of
the moved masses and the motor are identical;
calculated from
Figure 5-10 Moments of inertia of moving cylindrical mass and torque motor
● Rotation angle
in degrees: φ = 120°
is equivalent
in rad: φ = 2/3 π rad
● Traversing time in s: t1 = 0.4 s
● Constant friction torque in Nm: Mr = 100 Nm
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The following must be determined:
● Suitable torque motor
● Angular velocity ω in rad/s or speed n in rpm
● Angular acceleration α in rad/s2
The shape of the traversing profile is not stipulated, but the angle to be traversed and the
duration are specified for this.
Provided that no restrictive requirements regarding angular acceleration and/or angular
velocity have been specified, the most straightforward suitable traversing operation simply
involves acceleration followed by deceleration.
Figure 5-11 Idealized depiction of the traversing profile with angular acceleration α (t), angular
velocity ω (t) and angle φ (t)
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Table 5- 2 Functions of the individual sections in the traversing profile
Section I
Section II
αI (t) = α
αII (t) = - α
ωI (t) = α t ωII (t) = - α t + α t1
φ
I
(t) = ½ α t
2
φ
II
(t) = - ½ α t
2
+ α t
1
t - φ
MAX
The angular acceleration α (t) is constant section by section. In the first section, the angular
velocity ω (t) increases linearly up to the maximum value, and then in the second section,
linearly down to standstill.
The angle of rotation φ (t) increases in section I and in section II according to parabolic
functions. This type of traversing profile allows the shortest positioning times.
The required constant angular acceleration or angular deceleration can be calculated from
the defined final angle φMAX and the associated instant in time t1. For the sake of simplicity,
momentary transitional phases between acceleration/deceleration and the resulting angle
changes are not taken into account.
Since the areas below the curves for ω (t) are the same in both sections, the following
applies:
The angular velocity ½ t1 reached at instant ωMAX is determined from the calculated angular
acceleration:
The speed nMAX can be calculated from the nMAX = ωMAX • 60 / 2π.
Note
1 rad corresponds to
180°/π = 57.296°
1 revolution corresponds to 360° or 2 π rad
The following can be calculated with the values specified:
Angular acceleration α = 52.36 rad/s2
Angular velocity ωMAX = 10.47 rad/s
Speed nMAX = 100 rpm
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The following applies for the required acceleration torque:
Ma = (J + Jm) • α
Since the moment of inertia Jm for the 1FW6 motor is not known at the time of configuring,
then initially Jm = 0 kgm2 must be assumed.
Ma = 5.1 kgm2 • 52.36 rad/s2 = 267 Nm
To accelerate the specified mass, a torque Ma of 267 Nm is required.
Mm = Mr + Ma
Mm = 100 Nm + 267 Nm = 367 Nm
Together with the constant frictional torque Mr, a motor torque of Mm = 367 Nm. is obtained.
A suitable motor can be selected from the "Built-in torque motors: overview" table in
accordance with the following criteria:
Maximum torque at least 367 Nm.
Maximum speed (specifying the max. torque): at least 100 rpm.
Suitable motors are:
1FW6090-0PB15-2JC2 (diameter 230 mm, length 190 mm)
1FW6130-0PB05-1JC2 (diameter 310 mm, length 90 mm)
The moment of inertia of the motor 1FW6090-0PB15-2JC2 is J = 0.0465 kgm2.
The accelerating torque Ma can now be corrected to:
Ma = (5.1 kgm2 + 0.0465 kgm2) • 52.36 rad/s2 = 269 Nm
This means that the total motor torque required increases Mm = Mr + Ma up to 369 Nm.
The moment of inertia of the motor 1FW6130-0PB05-1JC2 is J = 0.0637 kgm2.
The accelerating torque Ma can now be corrected to:
Ma = (5.1 kgm2 + 0.0637 kgm2) • 52.36 rad/s2 = 270 Nm
This means that the total motor torque required increases Mm = Mr + Ma up to 370 Nm.
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Evaluation
Both motors are suitable for this positioning task. The installation requirements govern which
motor is better suited. During positioning, the motor reaches a torque that far exceeds its
rated torque MN, and the resulting power loss is much greater than the permissible
continuous power loss. Provided that positioning only takes a short time and the winding
temperature remains below the shutdown limit, this high load is permissible. Also see
Section "Intermittent duty S3" in Chapter "Specification of the duty cycle".
Periodic duty cycle (S3 mode)
The motor can repeat a drive operation any number of times (e.g. the positioning operation
described above), in which M > MN intermittently occurs, if there are sufficiently long intervals
in which the windings are de-energized between the load phases. Also see Section
"Intermittent duty S3" in Chapter "Specification of the duty cycle."
The "duty cycle" comprises the load phase and the zero-current (cooling) phase. The cooling
phases are crucial here: As a result of the no-load intervals, the effective torque of the duty
cycle is reduced to the value of the rated torque MN of the motor.
If the future duty cycle is either not known or cannot be estimated, the motor can only be
selected on the basis of the required maximum speed and peak torque. This means that for
the duty cycle, the maximum permissible rms torque Meff of the duty cycle is also defined.
This results in a very short cooling phase, the length of which must not be undershot.
A significantly simplified load cycle comprising three time segments with lengths Δt1, Δt2, Δt3
is assumed by way of example. In these time segments, torques M1, M2, M3 are produced.
Each of these torques can have any value between + MMAX and – MMAX . The effective torque
Meff of this load cycle in Nm can be calculated using the following formula:
In this case, the cycle duration (Δt1 + Δt2 + Δt3) should not be longer than 10 % of the
thermal time constant tTH.
The load cycle is permissible, as long as Meff ≤ MN.
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5.4
Installation
5.4.1
Safety instructions for mounting
WARNING
Risk of death and crushing as a result of permanent magnet fields
Severe injury and material damage can result if you do not take into consideration the
safety instructions relating to permanent magnet fields.
• Observe the information in Chapter "Danger from strong magnetic fields (Page 29)".
Installing torque motors involves carrying out work in the vicinity of unpacked rotors.
The resulting danger from strong magnetic fields is, therefore, particularly high.
Only remove the transport locks when installing the torque motor in the mechanical axis
assembly, see Chapter "Procedure for installing the motor".
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WARNING
Risk of rotor permanent magnets causing crushing injuries
The forces of attraction of magnetic rotors act on materials that can be magnetized. The
forces of attraction increase significantly close to the rotor. The response threshold of 3 mT
for risk of injury through attraction and causing a projectile effect is reached at a distance of
100 mm (Directive 2013/35/EU). Rotors and materials that can be magnetized can
suddenly slam together unintentionally. Two rotors can also unintentionally slam together.
There is a significant risk of crushing when you are close to a rotor.
Close to the motor, the magnetic forces of attraction can be up to several kN. – Example:
Magnetic attractive forces are equivalent to a force of 100 kg, which is sufficient to trap a
body part.
• Do not underestimate the strength of the attractive forces, and work very carefully.
• Wear safety gloves.
• The work should be done by at least two people.
• Do not unpack the rotor until immediately before assembly.
• Never unpack several rotors at once.
• Never place the rotors directly next to one another without providing adequate
protection.
• Never carry any objects made of magnetizable materials (for example watches, steel or
iron tools) and/or permanent magnets close to the rotor! If tools that can be magnetized
are still required, then hold any tool firmly using both hands. Slowly bring the tool to the
rotor.
• Immediately install the rotor after it has been unpacked.
• Use a special installation device when centering and assembling the stator and rotor as
individual components. Maintain the special procedure.
• Keep the following tools at hand to release parts of the body (hand, fingers, foot etc.)
trapped between two components:
– A hammer (about 3 kg) made of solid, non-magnetizable material
– Two pointed wedges (wedge angle approx. 10° - 15°, minimum height 50 mm) made
of solid, non-magnetizable material (e.g. hard wood)
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NOTICE
Destruction of the motor
If you fix the rotor and/or stator at both ends, this can result in significant material
deformation in the machine assembly due to thermal expansion, which could destroy the
motor.
• The machine must be designed in such a way that both the rotor and the stator are each
secured on one side only. See Chapter "Installation examples".
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WARNING
Electric shock caused by defective cables
Defective connecting cables can cause an electric shock and/or material damage, e.g. by
fire.
• When installing the motor, make sure that the connection cables
– are not damaged
– are not under tension
– cannot come into contact with any rotating parts
• Note the permissible bending radii according to Chapter "Data of the power cable at the
stator".
• Do not hold a motor by its cables.
• Do not pull the motor cables.
WARNING
Electrical shock hazard
Every movement of the rotor compared with the stator and vice versa induces a voltage at
the stator power connections.
When the motor is switched on, the stator power connections are also at a specific voltage.
If you use defective cable ports, you could suffer an electric shock.
• Only mount and remove the electrical components if you are qualified to do so.
• Any work carried out at the motor must always be done with the system in a no-voltage
condition.
• Do not touch the cable ports. Correctly connect the stator power connections, or insulate
them properly.
• Do not disconnect the power connections when the stator is under voltage (live).
• Only use the specific power cables intended for the purpose.
• First connect the protective conductor (PE).
• Connect the cable shield through a wide area.
• First connect the power cable to the stator before you connect the power cable to the
inverter.
• First disconnect the connection to the inverter before you disconnect the power
connection to the stator.
• Disconnect the protective conductor PE last.
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CAUTION
Risk of crushing when the rotor is installed
There is a risk of crushing when the rotor of an installed torque motor rotates!
• Wear safety gloves.
• Take extreme care when performing any work.
CAUTION
Sharp edges and falling objects
Sharp edges can cause cuts and falling objects can injure feet.
• Always wear safety shoes and safety gloves!
5.4.2
Forces that occur between the stator and rotor
Radial and axial forces
Figure 5-12 Active forces when stators and rotors are installed
1
Rotor with permanent magnets
2
Stator
Fa
Axial attractive force
Fr
Radial attractive force
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Radial forces between the stator and rotor
The following table shows the active radial forces (in N per 0.1 mm centering error) between
the stator and rotor. The longer the active component, the greater the radial force.
Table 5- 3 Radial forces in N/0.1 mm with radial centering errors during installation
Active length in mm
30
50
70
100
110
150
200
1FW605
80
140
190
270
-
400
-
1FW606
110
180
250
350
-
520
-
1FW609 - 240 330 470 - 710 -
1FW613
-
360
500
710
-
1070
-
1FW615 - 330 460 660 - 990 -
1FW616
-
290
410
590
-
880
1180
1FW619
-
350
490
710
-
1060
1410
1FW623
-
420
590
840
-
1260
1680
1FW629
-
-
600
-
940
1280
1630
Note
You must note the radial forces between the stator and rotor as well as the maximum
permissible concentricity error specified in the dimension drawings.
Example
With torque motor 1FW6090-0Px010-xxxx (active component length: 100 mm), the
eccentricity is 0.2 mm, for example.
The active radial force as a result of this centering error is, therefore:
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Axial forces between the stator and rotor
Table 5- 4 Axial forces (in N) between the stator and rotor during installation
1FW605
1FW606
1FW609
1FW613
1FW615
1FW616
1FW619
1FW623
1FW629
Axial forces
in N
40 60 80 120 150 210 250 300 450
Note
At the beginning and at the end of the insertion process, the axial forces of attraction
between the stator and rotor are 4x to 5x higher.
5.4.3
Installation device
Requirements of the installation device
The installation device ensures that the stator and rotor are aligned centrically during the
entire installation procedure. When installing, observe the effective axial forces.
The installation device must be adapted by the customer in line with the machine
construction. It must be sufficiently rigid so that it is not warped by the strong attractive
forces between the stator and rotor. Radial forces must be taken into account when the
installation device is dimensioned.
The installation device must not have any loose parts.
NOTICE
Destruction of the motor
The stator and rotor must not come into contact with each other during centering and
installation because damage can occur.
• Use the installation device during installation.
Configuration
5.4 Installation
1FW6 Built-in torque motors
122 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Example: Centering and installing motors with a cooling jacket
1. Place the stator so that it is centered in the holding fixture of the lower part of the
installation device.
2. Place the rotor so that it is centered in the holding fixture of the upper part of the
installation device.
3. Insert the spacer film in the stator in such a way that approx. 1/4 of the spacer film
protrudes.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 123
4. Carefully lower the rotor using the upper part of the installation device and carefully fit it
into the lower part of the installation device in such a way that the rotor can be aligned
centrically over the sleeve bearing and shaft in the stator.
WARNING
Risk of crushing when the rotor is lowered.
• Take extreme care when performing any work.
5. Using the top part of the installation device, lower the rotor as far as it will go into the
lower part of the installation device.
Configuration
5.4 Installation
1FW6 Built-in torque motors
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6. Fix the stator and rotor using the transport locks. To do this, tighten the bolts with the
specified tightening torques according to the table "Required property classes and
tightening torques for stator and rotor."
7. Remove the spacer foil. When the stator and rotor are correctly centered, the spacer film
can be easily removed by hand.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 125
5.4.4
Specifications relating to the mounting side
Permissible mounting side
Note
As a result of the design, the following motors may only be mounted at the A flange.
Table 5- 5 Mounting at the A flange
1FW616
1FW619
1FW623
1FW629
1FW6160-xxB10-2Pxx
1FW6190-xxB10-2Pxx
1FW6230-xxB15-0Wxx
1FW6290-xxB07-2Pxx
1FW6160-xxB15-2Pxx
1FW6190-xxB15-2Pxx
1FW6230-xxB20-0Wxx
1FW6290-xxB11-2Pxx
1FW6160-xxB15-0Wxx
1FW6190-xxB15-0Wxx
1FW6290-xxB15-2Pxx
1FW6160-xxB20-2Pxx
1FW6190-xxB20-2Pxx
1FW6290-xxB20-2Pxx
1FW6160-xxB20-0Wxx
1FW6190-xxB20-0Wxx
Figure 5-13 A flange and B flange
Configuration
5.4 Installation
1FW6 Built-in torque motors
126 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
5.4.5
Specifications for mounting torque motors
Mounting system
The following must be taken into account when the torque motor is mounted:
● Only use new (unused) fixing screws.
● The mounting surfaces must be free of oil and grease.
● Note the maximum permissible insertion depth of the fixing screws in the stator and rotor
(refer to the relevant installation drawing or the following table).
● The minimum insertion depth for the fixing screws in the stator:
1.0 x d + section without threads (valid for 1FW605 and 1FW606)
1.3 x d (valid for 1FW609 to 1FW613)
1.0 x d (valid for 1FW615 and higher)
● Minimum insertion depth of the fixing screws in the rotor flange (in steel):
1.1 x d (valid for 1FW605 and 1FW606)
1.0 x d (valid for 1FW609 to 1FW629)
● To secure the screws, choose long clamping lengths lk, lk / d > 5 if possible; alternatively
(if lk / d > 5 is not possible), check pretensioning of the screws at regular intervals (tighten
with calibrated torque wrench).
● Note the tightening torques specified in the table below.
● Tighten the screws in such a way that the angle of rotation is controlled. Using a
calibrated torque wrench with the shortest possible bit insert, however, ensure that they
are tightened in diagonally opposite (180°) pairs.
● Tighten all the screws to minimize the risk of them penetrating other materials.
● Do not use any liquids for securing the screws.
Explanations:
Ik = Clamping length of the screw in mm
d = Nominal diameter of the screw in mm (e.g. M8 screw: d = 8 mm)
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 127
Screw material and tightening torques
Screws of varying strength classes are required to secure the motor to the machine
structure. The table below shows the required strength classes and tightening torques for the
stator and rotor fixing screws.
Table 5- 6 Required strength classes and tightening torques for the stator and rotor
Motor
Screw
(strength class)
Tightening torque
MA in Nm
1FW6050-xxB03-xxxx to
1FW6050-xxB15-xxxx
M6 (8.8) 9
1FW6060-xxB03-xxxx to
1FW6060-xxB15-xxxx
M6 (8.8) 9
1FW6090-xxB05-xxxx to
1FW6090-xxB15-xxxx
M5 (8.8) 5.2
1FW6130-xxB05-xxxx to
1FW6130-xxB15-xxxx
M5 (8.8) 5.2
1FW6150-xxB05-xxxx to
1FW6150-xxB15-xxxx
M6 (8.8) 9
1FW6160-xxB05-xxxx to
1FW6160-xxB15-xxxx
M8 (8.8) 21.6
1FW6160-xxB20-xxxx
M8 (10.9)
31.8
1FW6190-xxB05-xxxx to
1FW6190-xxB15-xxxx
M8 (8.8) 21.6
1FW6190-xxB20-xxxx
M8 (10.9)
31.8
1FW6230-xxB05-xxxx to
1FW6230-xxB15-xxxx
M8 (8.8) 21.6
1FW6230-xxB20-xxxx
M8 (10.9)
31.8
1FW6290-xxB07-xxxx to
1FW6290-xxB15-xxxx
M10 (8.8) 43
1FW6290-xxB20-xxxx
M10 (10.9)
61.8
Note
Underlying friction factor µ
ges = 0.1
With lower friction values, the tightening torques may have to be reduced.
Also note the maximum tightening torques of the screws used.
These may be lower than the
values specified in the table above.
Configuration
5.4 Installation
1FW6 Built-in torque motors
128 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 5- 7 Maximum permissible screw insertion depths for the stator and rotor
Component
Max. permissible screw-in depth
in mm
Thread
1FW605, 1FW606 / stator
8.5 + section without thread *)
M6
1FW605, 1FW606 / rotor 11 M6
1FW609, 1FW613 / stator and rotor
10
M5
1FW615 / stator and rotor
12
M6
1FW616, 1FW619, 1FW623 / stator
13
M8
1FW616, 1FW619, 1FW623 / rotor
12
M8
1FW629 / stator
15
M10
1FW629 / rotor
15
M10
*) See the installation drawing "detail Z"
5.4.6
Procedure when installing the motor
Sequence for installing the motor
WARNING
Risk of injury and material damage
Injury and/or destruction of motor components can occur if you do not observe the specified
sequence when installing the motor.
• Perform work steps in the specified sequence during installation.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 129
1. Preparing and cleaning the mounting surfaces for motor parts and the machine.
– Deburr and round off the holes (e.g. cooling inlet/outlet holes) inside the
machine housing.
– Carefully remove any machining residue (e.g. chippings, dirt, foreign bodies, etc.).
– For motors with cooling jacket:
Slightly grease O-rings; for example, by drawing through a cloth dipped in grease.
Take into account compatibility with the O-ring material (fluoric rubber, Viton).
2. This point only applies to motors with cooling jacket:
Guide both O–rings over the cooling jacket surface of the motor into the grooves
provided.
– Do not overstretch the O-rings (O-rings maximum of up to 10% during installation,
otherwise installation and leak tightness problems may occur).
– Do not twist the O-rings.
– Do not use any sharp objects!
– Use special tools to help you position the components correctly.
– Use installation devices whenever possible.
3. If necessary, insulate the power connections properly (otherwise there is a risk of electric
shock when rotating as a result of the induced voltage and short-circuit braking torques
for a phase short-circuit).
4. In the delivery condition, the transport locks on the stator and rotor are attached at both
flange surfaces.
Remove the transport looks at the mounting side. Loosen the transport locks on the
opposite side.
If transport locks are removed or loosened, the motor must always be carefully moved.
Keep the transport locks as they may be required in the case of service and when
removing the motor.
Do not manually center and install the stator and rotor as individual components due to
the risk of crushing!
To do this, always use the special installation device. Please refer to the description of
the installation device in this chapter.
5. This point only applies to motors with cooling jacket:
Insert the motor with the free flange face forwards into the prepared locating hole of the
machine housing.
In this case, the O–rings must not be forced out of the slot and damaged.
Ensure that the motor does not become canted in the installation space during the
installation procedure. If the motor does however become slightly canted, this can be
corrected by gently hitting the flange with a rubber mallet.
6. Screw the flange face of the stator to the machine housing and the flange face of the rotor
to the adjustable axle. In this case, observe the specified torques and the mounting
technology specifications listed in this chapter.
If the stator and rotor on opposite flange faces are screwed to the machine construction,
a special mounting device is required.
Configuration
5.4 Installation
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7. Completely remove any transport locks that are still in place.
This point is not applicable for stator and rotor as individual components.
8. Remove the spacer film. When the stator and rotor are correctly centered, the spacer film
can be easily removed by hand. Keep spacer film safe for subsequent transport,
packaging and storage of the motor.
9. Make sure that the rotor can move without hindrance. Make sure that the spacer film and
all other foreign bodies are removed from the air gap.
10.Connect the coolant ducts.
11.Connect the power and signal cables.
5.4.7
Cooler connection
The connectors can generally be installed using standard tools.
First determine the sum of the pressure losses of the individual cooling components and the
associated piping. Compare the result with the cooling capacity of the cooling unit.
5.4.7.1
Cooler connection for motors with a cooling jacket
The cooler for motors with a cooling jacket is connected via the built-in construction. The
cooling water cable cross-sections depend on the cross-sections of the cooling slots in the
jacket. These slots are sealed by means of the housing provided by the customer and the
O-rings.
In the case a built-in torque motor with a cooling jacket, the coolant must be supplied/
discharged via two holes (cut by the user) in the axes construction (see following diagrams).
For information on the installation hole fit, refer to the section titled "Installation
drawings/Dimension drawings".
To ensure optimized, uniform cooling across all cooling slots, the coolant infeed for torque
motors 1FW609 and 1FW613 must be offset by 90° vis-à-vis the cable outlet for the
electrical supply. If a different location is selected for the coolant inlet/outlet, the coolant is
not distributed evenly in the cooling slots. The least favorable position for the coolant
inlet/outlet is at an angle of 90° counter-clockwise: because, in this case, the coolant can
barely flow through the foremost or rearmost cooling slots.
The coolant infeed must be positioned directly above the exit point of the electrical cable
outlets on 1FW615 torque motors.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 131
Figure 5-14 Cooler connection for 1FW609 and 1FW613 (example)
Figure 5-15 Cooler connection for 1FW615 (example)
Configuration
5.4 Installation
1FW6 Built-in torque motors
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5.4.7.2
Cooler connection for motors with integrated cooling
For built-in torque motors with integrated cooling, no alterations need to be made on the
machine construction for connecting the cooler.
You can directly connect the cooler via the fittings (1/8" pipe thread, DIN 2999). 1FW605 and
1FW606 motors are connected to the cooling system using plug connections that can be
simply released. For motors that are equipped with a precision and main cooler, each
cooling circuit can be separately fed and controlled.
Suitable connectors are required for connecting the hoses.
Note
Keep the pressure loss for motors with precision and main cooler low
Keep the pressure losses low by applying the following measures:
•
Using a cooling connection adapter, connect the precision and main coolers in parallel
immediately before the cooler connections.
•
Do not use excessively thin hoses directly after the cooling connection adapter.
The optional cooling connection adapter that can be ordered can be connected via a 1/4"
pipe thread (DIN 2999) either axially or radially on the outside.
Note
Cooling principle
In a series connection, the coolant must flow through the precision cooler first and then the
main cooler. Otherwise, the coolant already warmed up in the main cooler would enter the
precision
cooler and have a negative impact on the cooling effect.
Every cooler has an inlet and discharge. As far as cooling is concerned, it doesn't make any
difference in which direction the coolant flows through the cooling circuit. Which connection
is used as i
nlet and which as discharge can be freely selected.
NOTICE
Destruction of the motor
Most of the motors have a permanently mounted cooling connection plate. If you remove
the cooling connection plate, the motor could be destroyed.
• Do not remove the cooling connection plate.
Note
It is only permissible to remove the locking plate for the cooling connection for 1FW605 and
1FW606 motors for service purposes, and this must be done by a Siemens service center
employee.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 133
Cooling connection adapter (option)
Figure 5-16 Cooling connection adapter (option) for parallel connection of main cooler and precision cooler for 1FW616,
1FW619, 1FW623, 1FW629
Configuration
5.4 Installation
1FW6 Built-in torque motors
134 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Cooler connection for 1FW605 and 1FW606
Figure 5-17 Axial cooler connection 1FW605 and 1FW606
Note
Manufacturer's recommendations for plug
-in connections for the coolant connection are
provided in the Appendix.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 135
Cooler connection for 1FW616, 1FW619 and 1FW623
Figure 5-18 Cooling connection plate for 1FW616, 1FW619, 1FW623
Figure 5-19 Axial cooler connection with cooling connection adapter (option) for 1FW616, 1FW619, 1FW623
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-20 Outer radial cooler connection with cooling connection adapter (option) for 1FW616, 1FW619, 1FW623
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 137
Figure 5-21 Cooling connection adapter (option) for 1FW616, 1FW619, 1FW623
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Cooler connection for 1FW629
Figure 5-22 Cooling connection plate for 1FW629
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 139
Figure 5-23 Axial cooler connection with cooling connection adapter (option) for 1FW629
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-24 Outer radial cooler connection with cooling connection adapter (option) for 1FW629
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-25 Cooling connection adapter (option) for 1FW629
Configuration
5.4 Installation
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5.4.7.3
Hoses for the cooling system
The hoses for the cooling system must be highly resistant to the coolant, flexible, and
abrasion proof. The hoses for the cooling system should not be chosen until all the materials
used in the cooling system and the applicable boundary conditions are known.
When using a cooling connection adapter with motors featuring integrated cooling, overly
thin hoses should not be used directly following the cooling connection adapter in order to
prevent pressure drops.
For a list of companies from whom you can obtain connectors and accessories for cooling
systems, see the appendix.
Note
We cannot guarantee the composition, nature, state, or quality of
non-Siemens products.
Read the detailed text in "Manufacturer recommendations" in the appendix.
5.4.7.4
Cooling connection adapter
Mounting the cooler connection adapter for motors with integrated cooling
The components required for connecting the cooler for motors with integrated cooling can
usually be mounted with standard tools. The cooling connection adapter is not mounted for
motors which are not equipped with a precision cooler.
The cooling connection adapter is mounted using three cylinder-head screws. The cooling
ducts are sealed by means of O-rings (see the following diagrams). The cylinderhead screws
and O-rings are supplied with the cooling connection adapter.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 143
Figure 5-26 Mounting the cooling connection adapter 1FW616, 1FW619, 1FW623
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-27 Mounting the cooling connection adapter 1FW629
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 145
5.4.8
Checking the work performed
Checking the mounting work
After installation has been completed, check that the rotor can freely rotate. Before moving
the rotor, remove all tools and objects from the area of the rotor and air gap.
WARNING
Risk of electric shock
A voltage is induced in the stator when the rotor rotates. You can get an electric shock
when touching the terminals, the open cable ends or the plug connector contacts.
• Correctly connect the motor power cables.
Alternatively:
Insulate the plug connector contacts or terminals and conductors of open cable ends
before you rotate the rotor.
● The mounted rotary axes must always be able to move without hindrance.
Examples of axes that cannot necessarily be checked by hand:
– Large axes with a high friction torque
– Blocking in a current-free state
– Uneven weight forces
WARNING
Danger if an axis moves in an uncontrolled manner.
There is a risk that the axis moves in an uncontrolled fashion if you release the
locking or brake when the axis is de-energized and not subject to closed-loop control.
• Carefully ensure that nobody is in the hazard zone.
● All cables must be routed and secured in such a way that they cannot be bent, pressed
against rotating parts or damaged in any other way.
● Coolant supply ducts must be easily accessible and the coolant must be allowed to flow
freely.
Configuration
5.4 Installation
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5.4.9
Installation examples
Note
The examples provided below are not necessarily complete nor are they suitable for all
applications.
Note that the rotor and stator are secured on one side on the
machine construction.
Depending on the machine construction, the stator can be secured on the same side as the
rotor or on the opposite side.
Table 5- 8 Explanations of the following diagrams with examples showing the principle of
installation
Image title
Description
Rotary table with torque motor
with integrated cooling
The construction shown is ideal for precision applications and
tilting tables with strong machining forces. The phase-angle
encoder is integrated in the bearing.
Rotary table with torque motor
with cooling jacket
The construction shown is ideal for precision applications, divid-
ing units, applications with holding operation, and tilting tables
with an integrated brake. It is compact and, therefore, easy to
integrate.
Part-turn actuator with torque
motor with integrated cooling
The construction shown is ideal for robots, robot systems, and
tool changers. The phase-
angle encoder is sufficiently decoupled
from the heat source (motor winding).
Installing a torque motor with
integrated cooling on the shaft
extension of a part-turn actuator
1.:
In the delivery condition, the transport locks on the stator and
rotor are attached at both flange surfaces.
A spacer film is located between the stator and rotor.
2.:
The transport locks are removed on the mounting side. Opposite
transport locks are released.
3.:
The rotor is bolted to the shaft extension with its mount. Here,
the specified torques and specifications regarding the mounting
system should be carefully observed.
The stator is located and bolted in its mount. Carefully observe
the specified torques and specifications regarding the mounting
system. Only after this has been done, have the transport locks
and distance film been removed.
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 147
Image title
Description
Part-turn actuator with torque
motor with cooling jacket
The construction shown is ideal for moderate load forces and
medium precision requirements (e.g. woodworking, packaging
systems, tool changers). For roller drives, this construction is
only suitable for short axes with low deflection.
Roller drive with low shaft deflec-
tion with torque motor with inte-
grated cooling
The construction shown is ideal for roller drives with high con-
centricity requirements and low positioning accuracy. A rotary
encoder with a moderate angular resolution is sufficient here.
The encoder must be decoupled from the thermal expansion of
the shaft by means of a suitable interface.
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-28 Rotary table with torque motor with integrated cooling
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 149
Figure 5-29 Rotary table with torque motor with cooling jacket
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-30 Part-turn actuator with torque motor with integrated cooling
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 151
Figure 5-31 Installing a torque motor with integrated cooling on the shaft extension of a part-turn
actuator
Configuration
5.4 Installation
1FW6 Built-in torque motors
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Figure 5-32 Part-turn actuator with torque motor with cooling jacket
Configuration
5.4 Installation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 153
Figure 5-33 Roller drive with low shaft deflection with torque motor with integrated cooling
Configuration
5.4 Installation
1FW6 Built-in torque motors
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1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 155
Technical data and characteristics
6
The technical data and characteristics for the 1FW6 Built-in torque motors are specified in
this Chapter. This data collection provides the motor data required for configuration and
contains a number of additional data for more detailed calculations for detailed analyses and
problem analyses. Technical data subject to change.
Note
System
-specific data refer to the combination of built-in torque motors 1FW6 with
SINAMICS
S120 drive systems.
Unless otherwise specified, the following boundary conditions ap
ply here:
•
The DC link voltage UDC is 600 V, the converter output voltage Ua max is 425 V
•
The motor is water-cooled with the recommended minimum flow rate according to the
data sheet and a water intake temperature TVORL of 35 °C
•
The rated temperature of the motor winding TN is 130 °C
•
Voltages and currents are specified as rms values
•
Installation altitude of the motors up to 2000 m above sea level
•
For motors with integrated cooling that are equipped with main and precision coolers, the
power/performance data has been determined with the use of a cooling connection
adapter
6.1
Explanations of the formula abbreviations
Content of the data sheet
The data specified on the data sheets is explained in the following section. It is categorized
as follows:
● Boundary conditions
● Data at the rated operating point
● Limit data
● Physical constants
● Data for the motor cooler
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
156 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Boundary conditions
U
DC
Converter DC link voltage (direct voltage value).
Comment: For converter output voltages U
a max, see Chapter "System integra-
tion".
T
VORL
Maximum intake temperature of the water cooler for the main cooler and prec
i-
s
ion cooler if the motor is to be utilized up to its rated torque MN. For details of
the dependency of the continuous motor current on inta
ke temperature of the
water cooler, see the characteristic curve in "Cooling".
T
N
Rated temperature of the motor winding.
Rated data
M
N
Rated torque of the motor.
I
N
Rated motor current at the rated torque M
N
.
nN
Rated speed where the motor provides rated torque MN.
P
V,N
Motor power loss at the rated operating point (M
N,nN) at the rated tempera-
ture T
N
.
Limit data
M
MAX
Maximum motor torque.
I
MAX
Maximum motor current at the maximum torque M
MAX. Maximum possible load
duration: see "Short-time duty S2".
P
EL,MAX
Electric power drawn by the motor at the (M
MAX,nMAX,MMAX) point at rated tem-
perature T
N
.
Note
The sum of the mechanical power P
mech output and power loss PV yields the electric power
drawn by the motor P
EL.
Also refer to "Calculating the
required infeed power."
The rated electric power drawn by the motor at the rated operating point
with M = MN and
n
= nN can be calculated as follows:
P
EL,N = Pmech,N + PV,N = 2π ∙ MN ∙ nN + 3 ∙ R130 ∙ I02 + PLV,N
The stator iron losses are taken into
account because instead of IN, the higher current I0 is
used for the calculation. You can read off the rotor power loss P
LV,N from the "Rotor losses
with respect to speed" characteristic.
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 157
Insert the appropriate data from the Chapter "Data sheets and diagrams" into the following
formula. Conversion of the speed n from rpm to s-1 and the power from W to kW has already
been taken into account.
n
MAX
Maximum permissible operating speed.
n
MAX,MMAX
Maximum speed at which the motor can supply the maximum torque M
MAX
.
nMAX,INV
Maximum speed, where a Voltage Protection Module VPM is not required.
n
MAX,0
No-load speed; max. speed without load.
M
0
Torque for speed n
= 1 rpm at which the load and power loss are still evenly
distributed across all three motor phases.
I0
Current (rms value) of the motor at torque M0 and speed n = 1 rpm.
M
0
*
Thermal static torque when the current is
unevenly distributed across the three
motor lines. An uneven current load occurs in the following operating modes:
•
Standstill
•
Operation with short cyclic rotations (< 1 pole pitch)
•
for n << 1 rpm
Since the saturation effect can be disregarded for the rated
current, the following
applies (approximately):
I
0
*
Thermal stall current (rms value) of the motor at M
0*. The following applies:
Physical constants
k
T,20
Motor torque constants at a rotor temperature of 20 °C (refers to the lower linear
range of the torque–current characteristic).
k
E
Voltage constants for calculating the mutually induced line-to-line voltage.
k
M,20
Motor constant for a winding temperature of T
= 20 °C.
The motor constant k
M(T) can be calculated for other temperatures:
k
M(T) = kM,20 ∙ [1 + α(T – 20 °C)]
using the temperature coefficients α
= −0.001 1/K for magnets
k
M
(T) = k
M,20
∙ [1 - 0.001 ∙ (T – 20 °C)]
t
TH
Thermal time constant of the motor winding. This is derived from the temperature
characteristic in the winding with a
sudden load and constant current. See diagram
below. After time t
TH has elapsed, the motor winding reaches approx. 63 % of its
final temperature T
GRENZ
, if the thermal protection does not respond beforehand.
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
158 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 6-1 Thermal time constant
p
Number of pole pairs of the motor.
M
COG
Cogging torque. This is the torque generated by the interacti
on between the lami-
nated core and permanent magnets at the air gap in stators that have been di
s-
connected from the power supply.
The cogging torque can be calculated as follows:
Here, a1 to an are the amplitudes of the torque harmonics.
m
s
Mass of the stator without fixing screws, connectors, connection cables, and coo
l-
ant.
m
L
Mass of the rotor without fixing screws.
J
L
Rotor moment of inertia
R
STR,20
Phase resistance of the winding at a winding temperature of 20 °C.
The value of the phase resistance is required for calculating the power loss,
among other things. R
20 can be converted for other phase resistances as follows:
R
STR(T) = RSTR,20 ∙ [1 + α(T – 20°C)]
with the temperature coefficients α
= 0.00393 ∙ 1/K for copper.
The following applies for R
STR,130
: R
STR,130
= R
STR,20
∙ 1.4323.
LSTR
Phase inductance of the stator winding with integrated fan.
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 159
Data for main motor cooler
Q
H,MAX
Maximum thermal power that is dissipated by the main cooler when the motor is
utilized up to the rated torque M
N and at the rated temperature TN.
H,MIN
Recommended minimum volume flow rate in the main cooler to achieve the rated
torque M
N
.
ΔT
H
The temperature increase of the cooling medium between the inlet and return flow
circuit of the main cooler at the operating
point QH,MAX and H,MIN
can be estimated
with the following formula:
average density of water: ρ
= 1000 kg/m3
average specific thermal capacity of water: c
p = 4.18 · 103 J/(kg K)
Temperature change with
respect to the intake temperature: ΔTH in K
volume flow rate: in m
3
/s
Figure 6-2 Sample characteristic "Temperature increase of the coolant between the inlet and return
flow circuit of the main cooler"
Δp
H
Coolant pressure drop between the inlet and return flow circuit of the main cooler
with volume flow
H,MIN.
The main and precision coolers for motors with integrated cooling are connected in
parallel. The volume flow rates of the main and precision cooler are added to
cre-
a
te a total volume flow rate; the pressure drop in the main cooler ΔpH corresponds
to the pressure drop in the precision cooler Δp
P
.
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
160 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 6-3 Sample characteristic: "Pressure losses in the main cooler over volume flow rate"
Data for precision motor cooler
Q
P,MAX
Maximum heat loss dissipated by the precision cooler when the motor is utilized up
to its rated torque M
N
and at rated temperature T
N
.
P,MIN
Recommended minimum volume flow rate in the precision cooler to achieve a m
in-
imum temperature increase on the mounting sur
face of the stator with respect to
TVORL.
ΔT
p
The temperature increase of the cooling medium between the inlet and return flow
circuit of the precision cooler at the operating point Q
P,MAX and P,MIN can be esti-
mated with the following formula:
average density
of water: ρ = 1000 kg/m3
average specific thermal capacity of water: c
p = 4.18 · 103 J/(kg K)
Temperature change with respect to the intake temperature: ΔT
P in K
volume flow rate: in m
3
/s
Figure 6-4 Sample characteristic "Temperature increase of the coolant between the inlet and return
flow circuit of the precision cooler"
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 161
Torque-speed diagram with field weakening
1
S1 duty
2
S1 duty with field weakening
3
S3 duty, cycle duration should not exceed 10 % of the thermal time constant tTH
4
S3 duty with field weakening, cycle duration should not exceed 10 % of the thermal time constant tTH
5
Voltage limit characteristic
6
Limit characteristic for S1 duty
7
Voltage limit characteristic with field weakening
8
Rated operating point at MN, nN, IN
9
Operating point at MMAX, IMAX, nMAX,MMAX
10
Torque M0 at speed n = 1 rpm
Figure 6-5 Schematic description of the torque-speed diagram
The voltage induced in the motor winding increases as the speed increases. The difference
between the DC link voltage of the converter and the induced motor voltage can be used to
impress the current.
The torque must be reduced if the voltage limit of the infeed module is reached at speed n.
All operating points that can be achieved with the motor lie below the "voltage limiting
characteristic".
Technical data and characteristics
6.1 Explanations of the formula abbreviations
1FW6 Built-in torque motors
162 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
For the SINAMICS S120 drive system, as a result of the field weakening function, when the
"voltage limiting characteristic" is reached, then the voltage induced in the motor winding is
automatically compensated. As a consequence, the speed range of a motor can be
extended without requiring a larger power module. The operating points for field weakening
that can be reached when motoring, are located to the left or below the "voltage limiting
characteristic with field weakening" and to the right of the "voltage limiting characteristic".
Note
Above a certain speed, a Voltage Protection Module VPM is required; refer to the Chapter
"Configuring" and
"Data sheets and diagrams" regarding this topic.
Please note that as the speed increases, the rotor power loss also increases. This means
that additional measures must be taken to dissipate the rotor power loss.
The circle shown in the "Schematic description of the torque-speed diagram" diagram on the
torque axis designates the area/range around M0 and M0*. In the detail view it is shown
zoomed in.
The motors described are multi-pin and have a sufficiently large thermal time constant. As a
consequence, torque M0 can be reached, even at very low speeds.
The torque-speed diagrams for the motors can be found in Chapter "Data sheets and
diagrams."
Rotor power loss
For every frame size and active part length, the rotor power loss PLV is specified as a set of
characteristics "Rotor power loss with respect to speed" for the defined torque.
Figure 6-6 Rotor power loss speed diagram (example)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 163
Short-circuit braking torque
For each frame size and active part length, the short-circuit braking torque MBR is specified
as characteristic "short-circuit braking torque with respect to speed".
Figure 6-7 Short-circuit braking torque speed diagram (example)
6.2
Data sheets and diagrams
Table 6- 1 Color coding of the M-n characteristics in the diagrams
Color
Resulting DC link
voltage UDC
Converter output voltage
(rms value) Ua max
Permissible line supply voltage
(rms value)
SINAMICS S120
Line Module
634 V 460 V 3 x AC 480 V Smart Line Module,
uncontrolled with regener-
ative feedback
or
Basic Line Module,
uncontrolled without re-
generative feedback
600 V 425 V 3 x AC 400 V Active Line Module,
controlled with regenera-
tive feedback
528 V 380 V 3 x AC 400 V Smart Line Module,
uncontrolled with regener-
ative feedback
or
Basic Line Module,
uncontrolled without re-
generative feedback
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
164 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.1
1FW6050-xxxxx-xxxx
Data sheet 1FW6050-xxB03-xxxx
Table 6- 2 1FW6050-xxB03-0Fxx
Technical data
1FW6050
Symbol
Unit
-xxB03-0Fxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
23.2
Rated current
I
N
A
4.87
Rated speed
n
N
rpm
940
Rated power loss
P
V,N
kW
0.769
Limit data
Maximum torque
M
MAX
Nm
34.4
Maximum current
I
MAX
A
7.61
Electric motor power at M
MAX
P
EL,MAX
kW
4.23
Maximum speed
n
MAX
rpm
2820
Maximum speed at maximum torque
n
MAX,MMAX
rpm
697
Max. speed without VPM
n
MAX,INV
rpm
1970
No-load speed
n
MAX,0
rpm
1440
Torque at n = 1 rpm
M
0
Nm
24.2
Current at M
0
and n = 1 rpm
I
0
A
5.09
Thermal static torque
M
0
*
Nm
17.4
Thermal stall current
I
0
*
A
3.6
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
4.87
Voltage constant
k
E
V/(1000/min)
294
Motor constant at 20 °C kM,20 Nm/(W)0,5 1.07
Thermal time constant tTH s 75
No. of pole pairs
p
-
11
Cogging torque
MCOG
Nm
0.357
Stator mass
mS
kg
2.2
Rotor mass
mL
kg
0.881
Rotor moment of inertia
JL
10
-2
kgm
2
0.139
Phase resistance of winding at 20 °C
RSTR, 20
Ω
6.91
Phase inductance of winding
LSTR
mH
24.5
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 165
Technical data
1FW6050
Symbol
Unit
-xxB03-0Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
0.698
Recommended minimum volume flow
H,MIN
l/min
2.6
Cooling medium temperature increase
ΔT
H
K
3.86
Pressure drop
Δp
H
bar
0.133
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
166 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6050-xxB03-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 167
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
168 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 169
Data sheet 1FW6050-xxB05-xxxx
Table 6- 3 1FW6050-xxB05-0Fxx
Technical data
1FW6050
Symbol
Unit
-xxB05-0Fxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
39.5
Rated current
I
N
A
4.98
Rated speed
n
N
rpm
525
Rated power loss
P
V,N
kW
1.04
Limit data
Maximum torque
M
MAX
Nm
57.5
Maximum current
I
MAX
A
7.64
Electric motor power at M
MAX
P
EL,MAX
kW
4.59
Maximum speed
n
MAX
rpm
1730
Maximum speed at maximum torque
n
MAX,MMAX
rpm
376
Max. speed without VPM
n
MAX,INV
rpm
1180
No-load speed
n
MAX,0
rpm
865
Torque at n = 1 rpm
M
0
Nm
40.4
Current at M
0
and n = 1 rpm
I
0
A
5.1
Thermal static torque
M
0
*
Nm
29
Thermal stall current
I
0
*
A
3.6
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
8.11
Voltage constant
k
E
V/(1000/min)
491
Motor constant at 20 °C kM,20 Nm/(W)0,5 1.54
Thermal time constant tTH s 75
No. of pole pairs
p
-
11
Cogging torque
MCOG
Nm
0.596
Stator mass
mS
kg
4.2
Rotor mass
mL
kg
1.69
Rotor moment of inertia
JL
10
-2
kgm
2
0.267
Phase resistance of winding at 20 °C
RSTR, 20
Ω
9.29
Phase inductance of winding
LSTR
mH
39.1
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
170 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6050
Symbol
Unit
-xxB05-0Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
0.941
Recommended minimum volume flow
H,MIN
l/min
3.22
Cooling medium temperature increase
ΔT
H
K
4.2
Pressure drop
Δp
H
bar
0.2
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 171
Characteristics for 1FW6050-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
172 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 173
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
174 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6050-xxB07-xxxx
Table 6- 4 1FW6050-xxB07-0Fxx, 1FW6050-xxB07-0Kxx
Technical data
1FW6050
Symbol
Unit
-xxB07-0Fxx
-xxB07-0Kxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
55.7
50.9
Rated current
I
N
A
5.02
9
Rated speed
n
N
rpm
349
895
Rated power loss
P
V,N
kW
1.27
1.23
Limit data
Maximum torque
M
MAX
Nm
80.6
81.2
Maximum current
I
MAX
A
7.65
14.6
Electric motor power at M
MAX
P
EL,MAX
kW
4.85
8.79
Maximum speed
n
MAX,
rpm
1240
2480
Maximum speed at maximum torque
n
MAX,MMAX
rpm
236
685
Max. speed without VPM
n
MAX,INV
rpm
844
1700
No-load speed
n
MAX,0
rpm
618
1240
Torque at n = 1 rpm
M
0
Nm
56.6
53
Current at M
0
and n = 1 rpm
I
0
A
5.1
9.38
Thermal static torque
M
0
*
Nm
40.7
37.5
Thermal stall current
I
0
*
A
3.61
6.63
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
11.4
5.66
Voltage constant
k
E
V/(1000/min)
687
342
Motor constant at 20 °C kM,20 Nm/(W)0,5 1.95 1.81
Thermal time constant tTH s 75 75
No. of pole pairs
p
-
11
11
Cogging torque
MCOG
Nm
0.835
0.835
Stator mass
mS
kg
5.5
5.5
Rotor mass
mL
kg
2.41
2.41
Rotor moment of inertia
JL
10
-2
kgm
2
0.39
0.39
Phase resistance of winding at 20 °C
RSTR, 20
Ω
11.4
3.25
Phase inductance of winding
LSTR
mH
53.6
11.9
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 175
Technical data
1FW6050
Symbol
Unit
-xxB07-0Fxx
-xxB07-0Kxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
1.15
1.12
Recommended minimum volume flow
H,MIN
l/min
3.83
3.83
Cooling medium temperature increase
ΔT
H
K
4.32
4.19
Pressure drop
Δp
H
bar
0.276
0.276
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
176 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6050-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 177
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
178 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 179
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
180 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6050-xxB10-xxxx
Table 6- 5 1FW6050-xxB10-0Kxx
Technical data
1FW6050
Symbol
Unit
-xxB10-0Kxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
73.7
Rated current
I
N
A
9.13
Rated speed
n
N
rpm
589
Rated power loss
P
V,N
kW
1.6
Limit data
Maximum torque
M
MAX
Nm
116
Maximum current
I
MAX
A
14.6
Electric motor power at M
MAX
P
EL,MAX
kW
9.16
Maximum speed
n
MAX
rpm
1740
Maximum speed at maximum torque
n
MAX,MMAX
rpm
437
Max. speed without VPM
n
MAX,INV
rpm
1190
No-load speed
n
MAX,0
rpm
869
Torque at n = 1 rpm
M
0
Nm
75.8
Current at M
0
and n = 1 rpm
I
0
A
9.38
Thermal static torque
M
0
*
Nm
53.6
Thermal stall current
I
0
*
A
6.63
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
8.08
Voltage constant
k
E
V/(1000/min)
488
Motor constant at 20 °C kM,20 Nm/(W)0,5 2.27
Thermal time constant tTH s 75
No. of pole pairs
p
-
11
Cogging torque
MCOG
Nm
1.19
Stator mass
mS
kg
8.3
Rotor mass
mL
kg
3.07
Rotor moment of inertia
JL
10
-2
kgm
2
0.488
Phase resistance of winding at 20 °C
RSTR, 20
Ω
4.23
Phase inductance of winding
LSTR
mH
16.9
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 181
Technical data
1FW6050
Symbol
Unit
-xxB10-0Kxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
1.45
Recommended minimum volume flow
H,MIN
l/min
4.76
Cooling medium temperature increase
ΔT
H
K
4.38
Pressure drop
Δp
H
bar
0.416
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
182 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6050-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 183
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
184 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 185
Data sheet 1FW6050-xxB15-xxxx
Table 6- 6 1FW6050-xxB15-0Kxx, 1FW6050-xxB15-1Jxx
Technical data
1FW6050
Symbol
Unit
-xxB15-0Kxx
-xxB15-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
112
109
Rated current
I
N
A
9.23
18
Rated speed
n
N
rpm
348
850
Rated power loss
P
V,N
kW
2.27
2.27
Limit data
Maximum torque
M
MAX
Nm
174
174
Maximum current
I
MAX
A
14.6
29.1
Electric motor power at M
MAX
P
EL,MAX
kW
9.74
17.5
Maximum speed
n
MAX
rpm
1160
2320
Maximum speed at maximum torque
n
MAX,MMAX
rpm
234
658
Max. speed without VPM
n
MAX,INV
rpm
791
1580
No-load speed
n
MAX,0
rpm
579
1160
Torque at n = 1 rpm
M
0
Nm
114
114
Current at M
0
and n = 1 rpm
I
0
A
9.38
18.8
Thermal static torque
M
0
*
Nm
80.4
80.4
Thermal stall current
I
0
*
A
6.63
13.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
12.1
6.06
Voltage constant
k
E
V/(1000/min)
733
366
Motor constant at 20 °C kM,20 Nm/(W)0,5 2.86 2.86
Thermal time constant tTH s 75 75
No. of pole pairs
p
-
11
11
Cogging torque
MCOG
Nm
1.79
1.79
Stator mass
mS
kg
14.8
14.8
Rotor mass
mL
kg
4.37
4.37
Rotor moment of inertia
JL
10
-2
kgm
2
0.691
0.691
Phase resistance of winding at 20 °C
RSTR, 20
Ω
6
1.5
Phase inductance of winding
LSTR
mH
25.1
6.28
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
186 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6050
Symbol
Unit
-xxB15-0Kxx
-xxB15-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.06
2.06
Recommended minimum volume flow
H,MIN
l/min
6.3
6.3
Cooling medium temperature increase
ΔT
H
K
4.7
4.7
Pressure drop
Δp
H
bar
0.705
0.705
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 187
Characteristics for 1FW6050-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
188 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 189
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
190 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 191
6.2.2
1FW6060-xxxxx-xxxx
Data sheet 1FW6060-xxB03-xxxx
Table 6- 7 1FW6060-xxB03-0Fxx
Technical data
1FW6060
Symbol
Unit
-xxB03-0Fxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
32
Rated current
I
N
A
4.33
Rated speed
n
N
rpm
633
Rated power loss
P
V,N
kW
0.778
Limit data
Maximum torque
M
MAX
Nm
64.5
Maximum current
I
MAX
A
9.81
Electric motor power at M
MAX
P
EL,MAX
kW
5.91
Maximum speed
n
MAX
rpm
1860
Maximum speed at maximum torque
n
MAX,MMAX
rpm
330
Max. speed without VPM
n
MAX,INV
rpm
1270
No-load speed
n
MAX,0
rpm
932
Torque at n = 1 rpm
M
0
Nm
33.3
Current at M
0
and n = 1 rpm
I
0
A
4.51
Thermal static torque
M
0
*
Nm
23.8
Thermal stall current
I
0
*
A
3.19
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
7.53
Voltage constant
k
E
V/(1000/min)
455
Motor constant at 20 °C kM,20 Nm/(W)0,5 1.46
Thermal time constant tTH s 75
No. of pole pairs
p
-
15
Cogging torque
MCOG
Nm
0.466
Stator mass
mS
kg
5.87
Rotor mass
mL
kg
1.21
Rotor moment of inertia
JL
10
-2
kgm
2
0.347
Phase resistance of winding at 20 °C
RSTR, 20
Ω
8.9
Phase inductance of winding
LSTR
mH
24.2
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
192 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6060
Symbol
Unit
-xxB03-0Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
0.647
Recommended minimum volume flow
H,MIN
l/min
3.46
Cooling medium temperature increase
ΔT
H
K
2.69
Pressure drop
Δp
H
bar
0.496
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 193
Characteristics for 1FW6060-xxB03-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
194 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 195
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
196 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6060-xxB05-xxxx
Table 6- 8 1FW6060-xxB05-0Fxx, 1FW6060-xxB05-0Kxx
Technical data
1FW6060
Symbol
Unit
-xxB05-0Fxx
-xxB05-0Kxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
62
60.6
Rated current
I
N
A
4.42
7.79
Rated speed
n
N
rpm
309
663
Rated power loss
P
V,N
kW
1.06
1.07
Limit data
Maximum torque
M
MAX
Nm
123
123
Maximum current
I
MAX
A
9.85
17.7
Electric motor power at M
MAX
P
EL,MAX
kW
6.65
10.2
Maximum speed
n
MAX
rpm
984
1770
Maximum speed at maximum torque
n
MAX,MMAX
rpm
126
399
Max. speed without VPM
n
MAX,INV
rpm
672
1210
No-load speed
n
MAX,0
rpm
492
886
Torque at n = 1 rpm
M
0
Nm
63.1
63.1
Current at M
0
and n = 1 rpm
I
0
A
4.51
8.13
Thermal static torque
M
0
*
Nm
45.2
45.2
Thermal stall current
I
0
*
A
3.19
5.75
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
14.3
7.92
Voltage constant
k
E
V/(1000/min)
863
479
Motor constant at 20 °C kM,20 Nm/(W)0,5 2.37 2.36
Thermal time constant tTH s 75 75
No. of pole pairs
p
-
15
15
Cogging torque
MCOG
Nm
0.884
0.884
Stator mass
mS
kg
7.62
7.62
Rotor mass
mL
kg
2.32
2.32
Rotor moment of inertia
JL
10
-2
kgm
2
0.665
0.665
Phase resistance of winding at 20 °C
RSTR, 20
Ω
12.1
3.76
Phase inductance of winding
LSTR
mH
38.7
11.9
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 197
Technical data
1FW6060
Symbol
Unit
-xxB05-0Fxx
-xxB05-0Kxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
0.88
0.889
Recommended minimum volume flow
H,MIN
l/min
4.28
4.28
Cooling medium temperature increase
ΔT
H
K
2.96
2.99
Pressure drop
Δp
H
bar
0.74
0.74
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
198 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6060-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 199
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
200 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 201
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
202 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6060-xxB07-xxxx
Table 6- 9 1FW6060-xxB07-0Fxx, 1FW6060-xxB07-0Kxx
Technical data
1FW6060
Symbol
Unit
-xxB07-0Fxx
-xxB07-0Kxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
84.3
83
Rated current
I
N
A
4.45
7.9
Rated speed
n
N
rpm
203
464
Rated power loss
P
V,N
kW
1.32
1.33
Limit data
Maximum torque
M
MAX
Nm
166
166
Maximum current
I
MAX
A
9.86
17.8
Electric motor power at M
MAX
P
EL,MAX
kW
7.06
10.8
Maximum speed
n
MAX
rpm
728
1310
Maximum speed at maximum torque
n
MAX,MMAX
rpm
43.3
256
Max. speed without VPM
n
MAX,INV
rpm
497
896
No-load speed
n
MAX,0
rpm
364
656
Torque at n = 1 rpm
M
0
Nm
85.4
85.4
Current at M
0
and n = 1 rpm
I
0
A
4.51
8.13
Thermal static torque
M
0
*
Nm
61.1
61.1
Thermal stall current
I
0
*
A
3.19
5.75
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
19.3
10.7
Voltage constant
k
E
V/(1000/min)
1170
647
Motor constant at 20 °C kM,20 Nm/(W)0,5 2.87 2.85
Thermal time constant tTH s 75 75
No. of pole pairs
p
-
15
15
Cogging torque
MCOG
Nm
1.19
1.19
Stator mass
mS
kg
9.37
9.37
Rotor mass
mL
kg
3.13
3.13
Rotor moment of inertia
JL
10
-2
kgm
2
0.904
0.904
Phase resistance of winding at 20 °C
RSTR, 20
Ω
15.1
4.69
Phase inductance of winding
LSTR
mH
53.2
16.4
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 203
Technical data
1FW6060
Symbol
Unit
-xxB07-0Fxx
-xxB07-0Kxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
1.1
1.11
Recommended minimum volume flow
H,MIN
l/min
5.1
5.1
Cooling medium temperature increase
ΔT
H
K
3.1
3.12
Pressure drop
Δp
H
bar
1.03
1.03
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
204 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6060-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 205
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
206 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 207
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
208 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6060-xxB10-xxxx
Table 6- 10 1FW6060-xxB10-0Kxx, 1FW6060-xxB10-1Jxx
Technical data
1FW6060
Symbol
Unit
-xxB10-0Kxx
-xxB10-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
117
111
Rated current
I
N
A
7.98
14.6
Rated speed
n
N
rpm
302
708
Rated power loss
P
V,N
kW
1.79
1.86
Limit data
Maximum torque
M
MAX
Nm
231
226
Maximum current
I
MAX
A
17.8
31.5
Electric motor power at M
MAX
P
EL,MAX
kW
11.8
19.1
Maximum speed
n
MAX
rpm
943
1830
Maximum speed at maximum torque
n
MAX,MMAX
rpm
133
471
Max. speed without VPM
n
MAX,INV
rpm
645
1250
No-load speed
n
MAX,0
rpm
472
913
Torque at n = 1 rpm
M
0
Nm
119
116
Current at M
0
and n = 1 rpm
I
0
A
8.13
15.3
Thermal static torque
M
0
*
Nm
85
82.8
Thermal stall current
I
0
*
A
5.75
10.8
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
14.9
7.69
Voltage constant
k
E
V/(1000/min)
900
465
Motor constant at 20 °C kM,20 Nm/(W)0,5 3.42 3.26
Thermal time constant tTH s 75 75
No. of pole pairs
p
-
15
15
Cogging torque
MCOG
Nm
1.66
1.66
Stator mass
mS
kg
12
12
Rotor mass
mL
kg
4.21
4.21
Rotor moment of inertia
JL
10
-2
kgm
2
1.21
1.21
Phase resistance of winding at 20 °C
RSTR, 20
Ω
6.3
1.85
Phase inductance of winding
LSTR
mH
23.1
5.42
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 209
Technical data
1FW6060
Symbol
Unit
-xxB10-0Kxx
-xxB10-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
1.49
1.54
Recommended minimum volume flow
H,MIN
l/min
6.33
6.33
Cooling medium temperature increase
ΔT
H
K
3.38
3.51
Pressure drop
Δp
H
bar
1.54
1.54
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
210 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6060-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 211
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
212 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 213
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
214 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6060-xxB15-xxxx
Table 6- 11 1FW6060-xxB15-0Kxx, 1FW6060-xxB15-1Jxx
Technical data
1FW6060
Symbol
Unit
-xxB15-0Kxx
-xxB15-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
172
166
Rated current
I
N
A
8.04
14.8
Rated speed
n
N
rpm
174
442
Rated power loss
P
V,N
kW
2.48
2.65
Limit data
Maximum torque
M
MAX
Nm
339
332
Maximum current
I
MAX
A
17.8
31.5
Electric motor power at M
MAX
P
EL,MAX
kW
12.9
20.3
Maximum speed
n
MAX
rpm
643
1240
Maximum speed at maximum torque
n
MAX,MMAX
rpm
27.6
260
Max. speed without VPM
n
MAX,INV
rpm
439
850
No-load speed
n
MAX,0
rpm
321
622
Torque at n = 1 rpm
M
0
Nm
174
171
Current at M
0
and n = 1 rpm
I
0
A
8.13
15.3
Thermal static torque
M
0
*
Nm
125
122
Thermal stall current
I
0
*
A
5.75
10.8
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
21.8
11.3
Voltage constant
k
E
V/(1000/min)
1320
682
Motor constant at 20 °C kM,20 Nm/(W)0,5 4.27 4
Thermal time constant tTH s 75 75
No. of pole pairs
p
-
15
15
Cogging torque
MCOG
Nm
2.44
2.44
Stator mass
mS
kg
16.4
16.4
Rotor mass
mL
kg
5.97
5.97
Rotor moment of inertia
JL
10
-2
kgm
2
1.72
1.72
Phase resistance of winding at 20 °C
RSTR, 20
Ω
8.73
2.65
Phase inductance of winding
LSTR
mH
34.2
8.09
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 215
Technical data
1FW6060
Symbol
Unit
-xxB15-0Kxx
-xxB15-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.06
2.21
Recommended minimum volume flow
H,MIN
l/min
8.38
8.38
Cooling medium temperature increase
ΔT
H
K
3.54
3.79
Pressure drop
Δp
H
bar
2.62
2.62
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
216 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6060-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 217
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
218 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 219
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
220 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.3
1FW6090-xxxxx-xxxx
Data sheet 1FW6090-xxB05-xxxx
Table 6- 12 1FW6090-xxB05-0Fxx, 1FW6090-xxB05-0Kxx
Technical data
1FW6090
Symbol
Unit
-xxB05-0Fxx
-xxB05-0Kxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
113
109
Rated current
I
N
A
5.62
7.47
Rated speed
n
N
rpm
142
250
Rated power loss
P
V,N
kW
2.2
2.14
Limit data
Maximum torque
M
MAX
Nm
179
179
Maximum current
I
MAX
A
9.55
13.3
Electric motor power at M
MAX
P
EL,MAX
kW
6.66
8.23
Maximum speed
n
MAX
rpm
620
861
Maximum speed at maximum torque
n
MAX,MMAX
rpm
50.2
142
Max. speed without VPM
n
MAX,INV
rpm
424
589
No-load speed
n
MAX,0
rpm
310
431
Torque at n = 1 rpm
M
0
Nm
119
119
Current at M
0
and n = 1 rpm
I
0
A
5.92
8.22
Thermal static torque
M
0
*
Nm
85.7
85.7
Thermal stall current
I
0
*
A
4.19
5.82
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
20.8
15
Voltage constant
k
E
V/(1000/min)
1260
906
Motor constant at 20 °C kM,20 Nm/(W)0,5 3.14 3.19
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
22
22
Cogging torque
MCOG
Nm
1.19
1.19
Stator mass
mS
kg
6.6
6.6
Rotor mass
mL
kg
2.6
2.6
Rotor moment of inertia
JL
10
-2
kgm
2
1.52
1.52
Phase resistance of winding at 20 °C
RSTR, 20
Ω
14.6
7.37
Phase inductance of winding
LSTR
mH
47.1
24.4
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 221
Technical data
1FW6090
Symbol
Unit
-xxB05-0Fxx
-xxB05-0Kxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
1.83
1.78
Recommended minimum volume flow
H,MIN
l/min
3.4
3.4
Cooling medium temperature increase
ΔT
H
K
7.74
7.54
Pressure drop
Δp
H
bar
0.168
0.168
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
222 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6090-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 223
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
224 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 225
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
226 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6090-xxB07-xxxx
Table 6- 13 1FW6090-xxB07-0Kxx, 1FW6090-xxB07-1Jxx
Technical data
1FW6090
Symbol
Unit
-xxB07-0Kxx
-xxB07-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
154
142
Rated current
I
N
A
9.52
13.9
Rated speed
n
N
rpm
224
428
Rated power loss
P
V,N
kW
2.72
2.69
Limit data
Maximum torque
M
MAX
Nm
251
251
Maximum current
I
MAX
A
16.7
26.5
Electric motor power at M
MAX
P
EL,MAX
kW
10.4
14.3
Maximum speed
n
MAX
rpm
776
1230
Maximum speed at maximum torque
n
MAX,MMAX
rpm
128
278
Max. speed without VPM
n
MAX,INV
rpm
530
841
No-load speed
n
MAX,0
rpm
388
615
Torque at n = 1 rpm
M
0
Nm
166
166
Current at M
0
and n = 1 rpm
I
0
A
10.4
16.5
Thermal static torque
M
0
*
Nm
120
120
Thermal stall current
I
0
*
A
7.33
11.6
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
16.6
10.5
Voltage constant
k
E
V/(1000/min)
1010
634
Motor constant at 20 °C kM,20 Nm/(W)0,5 3.96 3.98
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
22
22
Cogging torque
MCOG
Nm
1.66
1.66
Stator mass
mS
kg
8.6
8.6
Rotor mass
mL
kg
3.6
3.6
Rotor moment of inertia
JL
10
-2
kgm
2
2.2
2.2
Phase resistance of winding at 20 °C
RSTR, 20
Ω
5.88
2.32
Phase inductance of winding
LSTR
mH
21.2
8.42
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 227
Technical data
1FW6090
Symbol
Unit
-xxB07-0Kxx
-xxB07-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.26
2.24
Recommended minimum volume flow
H,MIN
l/min
4.1
4.1
Cooling medium temperature increase
ΔT
H
K
7.93
7.87
Pressure drop
Δp
H
bar
0.229
0.229
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
228 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6090-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 229
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
230 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow rate
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 231
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
232 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6090-xxB10-xxxx
Table 6- 14 1FW6090-xxB10-0Kxx, 1FW6090-xxB10-1Jxx
Technical data
1FW6090
Symbol
Unit
-xxB10-0Kxx
-xxB10-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
231
216
Rated current
I
N
A
7.97
14.8
Rated speed
n
N
rpm
83.9
272
Rated power loss
P
V,N
kW
3.52
3.52
Limit data
Maximum torque
M
MAX
Nm
358
358
Maximum current
I
MAX
A
13.3
26.6
Electric motor power at M
MAX
P
EL,MAX
kW
9.64
15.5
Maximum speed
n
MAX
rpm
431
861
Maximum speed at maximum torque
n
MAX,MMAX
rpm
12.4
170
Max. speed without VPM
n
MAX,INV
rpm
294
589
No-load speed
n
MAX,0
rpm
215
431
Torque at n = 1 rpm
M
0
Nm
238
238
Current at M
0
and n = 1 rpm
I
0
A
8.23
16.5
Thermal static torque
M
0
*
Nm
172
172
Thermal stall current
I
0
*
A
5.82
11.6
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
30
15
Voltage constant
k
E
V/(1000/min)
1810
906
Motor constant at 20 °C kM,20 Nm/(W)0,5 4.97 4.97
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
22
22
Cogging torque
MCOG
Nm
2.38
2.38
Stator mass
mS
kg
12.1
12.1
Rotor mass
mL
kg
5.1
5.1
Rotor moment of inertia
JL
10
-2
kgm
2
3.09
3.09
Phase resistance of winding at 20 °C
RSTR, 20
Ω
12.1
3.03
Phase inductance of winding
LSTR
mH
47.5
11.9
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 233
Technical data
1FW6090
Symbol
Unit
-xxB10-0Kxx
-xxB10-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.93
2.93
Recommended minimum volume flow
H,MIN
l/min
5.4
5.4
Cooling medium temperature increase
ΔT
H
K
7.8
7.8
Pressure drop
Δp
H
bar
0.362
0.362
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
234 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6090-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 235
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
236 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 237
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
238 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6090-xxB15-xxxx
Table 6- 15 1FW6090-xxB15-1Jxx, 1FW6090-xxB15-2Jxx
Technical data
1FW6090
Symbol
Unit
-xxB15-1Jxx
-xxB15-2Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
338
319
Rated current
I
N
A
15.5
23.8
Rated speed
n
N
rpm
154
312
Rated power loss
P
V,N
kW
4.9
4.99
Limit data
Maximum torque
M
MAX
Nm
537
537
Maximum current
I
MAX
A
26.6
43.4
Electric motor power at M
MAX
P
EL,MAX
kW
17.3
24.4
Maximum speed
n
MAX
rpm
574
939
Maximum speed at maximum torque
n
MAX,MMAX
rpm
80.6
202
Max. speed without VPM
n
MAX,INV
rpm
392
642
No-load speed
n
MAX,0
rpm
287
470
Torque at n = 1 rpm
M
0
Nm
357
357
Current at M
0
and n = 1 rpm
I
0
A
16.5
26.9
Thermal static torque
M
0
*
Nm
257
257
Thermal stall current
I
0
*
A
11.6
19
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
22.5
13.7
Voltage constant
k
E
V/(1000/min)
1360
831
Motor constant at 20 °C kM,20 Nm/(W)0,5 6.33 6.27
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
22
22
Cogging torque
MCOG
Nm
3.57
3.57
Stator mass
mS
kg
19.5
19.5
Rotor mass
mL
kg
7.7
7.7
Rotor moment of inertia
JL
10
-2
kgm
2
4.65
4.65
Phase resistance of winding at 20 °C
RSTR, 20
Ω
4.21
1.6
Phase inductance of winding
LSTR
mH
17.7
6.6
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 239
Technical data
1FW6090
Symbol
Unit
-xxB15-1Jxx
-xxB15-2Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
4.08
4.15
Recommended minimum volume flow
H,MIN
l/min
7.02
7.02
Cooling medium temperature increase
ΔT
H
K
8.35
8.5
Pressure drop
Δp
H
bar
0.559
0.559
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
240 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6090-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 241
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
242 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 243
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
244 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.4
1FW6130-xxxxx-xxxx
Data sheet 1FW6130-xxB05-xxxx
Table 6- 16 1FW6130-xxB05-0Kxx, 1FW6130-xxB05-1Jxx
Technical data
1FW6130
Symbol
Unit
-xxB05-0Kxx
-xxB05-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
241
217
Rated current
I
N
A
9.06
14.5
Rated speed
n
N
rpm
132
308
Rated power loss
P
V,N
kW
3.01
3.03
Limit data
Maximum torque
M
MAX
Nm
439
439
Maximum current
I
MAX
A
18.1
32.3
Electric motor power at M
MAX
P
EL,MAX
kW
12.5
18.7
Maximum speed
n
MAX
rpm
473
844
Maximum speed at maximum torque
n
MAX,MMAX
rpm
46.5
181
Max. speed without VPM
n
MAX,INV
rpm
323
577
No-load speed
n
MAX,0
rpm
237
422
Torque at n = 1 rpm
M
0
Nm
258
258
Current at M
0
and n = 1 rpm
I
0
A
9.76
17.4
Thermal static torque
M
0
*
Nm
186
186
Thermal stall current
I
0
*
A
6.9
12.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
27.3
15.3
Voltage constant
k
E
V/(1000/min)
1650
925
Motor constant at 20 °C kM,20 Nm/(W)0,5 5.81 5.79
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
1.29
1.29
Stator mass
mS
kg
8.7
8.7
Rotor mass
mL
kg
4.5
4.5
Rotor moment of inertia
JL
10
-2
kgm
2
6.37
6.37
Phase resistance of winding at 20 °C
RSTR, 20
Ω
7.35
2.32
Phase inductance of winding
LSTR
mH
19.2
6.03
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 245
Technical data
1FW6130
Symbol
Unit
-xxB05-0Kxx
-xxB05-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.5
2.52
Recommended minimum volume flow
H,MIN
l/min
4.1
4.1
Cooling medium temperature increase
ΔT
H
K
8.79
8.85
Pressure drop
Δp
H
bar
0.146
0.146
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
246 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6130-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 247
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
248 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 249
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
250 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6130-xxB07-xxxx
Table 6- 17 1FW6130-xxB07-0Kxx, 1FW6130-xxB07-1Jxx
Technical data
1FW6130
Symbol
Unit
-xxB07-0Kxx
-xxB07-1Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
344
324
Rated current
I
N
A
10.4
15.5
Rated speed
n
N
rpm
96.1
201
Rated power loss
P
V,N
kW
3.82
3.81
Limit data
Maximum torque
M
MAX
Nm
614
614
Maximum current
I
MAX
A
20.3
32.3
Electric motor power at M
MAX
P
EL,MAX
kW
14.5
20.1
Maximum speed
n
MAX
rpm
380
603
Maximum speed at maximum torque
n
MAX,MMAX
rpm
21.5
109
Max. speed without VPM
n
MAX,INV
rpm
259
412
No-load speed
n
MAX,0
rpm
190
301
Torque at n = 1 rpm
M
0
Nm
361
361
Current at M
0
and n = 1 rpm
I
0
A
11
17.4
Thermal static torque
M
0
*
Nm
260
260
Thermal stall current
I
0
*
A
7.76
12.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
34
21.4
Voltage constant
k
E
V/(1000/min)
2060
1290
Motor constant at 20 °C kM,20 Nm/(W)0,5 7.22 7.23
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
1.81
1.81
Stator mass
mS
kg
11.9
11.9
Rotor mass
mL
kg
6.3
6.3
Rotor moment of inertia
JL
10
-2
kgm
2
8.92
8.92
Phase resistance of winding at 20 °C
RSTR, 20
Ω
7.39
2.92
Phase inductance of winding
LSTR
mH
21
8.31
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 251
Technical data
1FW6130
Symbol
Unit
-xxB07-0Kxx
-xxB07-1Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
3.18
3.17
Recommended minimum volume flow
H,MIN
l/min
5.2
5.2
Cooling medium temperature increase
ΔT
H
K
8.79
8.77
Pressure drop
Δp
H
bar
0.216
0.216
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
252 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6130-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 253
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
254 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 255
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
256 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6130-xxB10-xxxx
Table 6- 18 1FW6130-xxB10-1Jxx, 1FW6130-xxB10-2Jxx
Technical data
1FW6130
Symbol
Unit
-xxB10-1Jxx
-xxB10-2Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
484
449
Rated current
I
N
A
16.2
24.7
Rated speed
n
N
rpm
123
249
Rated power loss
P
V,N
kW
4.98
5.1
Limit data
Maximum torque
M
MAX
Nm
878
878
Maximum current
I
MAX
A
32.3
53.1
Electric motor power at M
MAX
P
EL,MAX
kW
21.8
31.2
Maximum speed
n
MAX
rpm
422
694
Maximum speed at maximum torque
n
MAX,MMAX
rpm
50.9
148
Max. speed without VPM
n
MAX,INV
rpm
288
474
No-load speed
n
MAX,0
rpm
211
347
Torque at n = 1 rpm
M
0
Nm
516
516
Current at M
0
and n = 1 rpm
I
0
A
17.4
28.7
Thermal static torque
M
0
*
Nm
371
371
Thermal stall current
I
0
*
A
12.3
20.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
30.6
18.6
Voltage constant
k
E
V/(1000/min)
1850
1120
Motor constant at 20 °C kM,20 Nm/(W)0,5 9.04 8.94
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
2.58
2.58
Stator mass
mS
kg
16.2
16.2
Rotor mass
mL
kg
9
9
Rotor moment of inertia
JL
10
-2
kgm
2
12.7
12.7
Phase resistance of winding at 20 °C
RSTR, 20
Ω
3.82
1.44
Phase inductance of winding
LSTR
mH
11.7
4.33
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 257
Technical data
1FW6130
Symbol
Unit
-xxB10-1Jxx
-xxB10-2Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
4.15
4.24
Recommended minimum volume flow
H,MIN
l/min
7.02
7.02
Cooling medium temperature increase
ΔT
H
K
8.49
8.69
Pressure drop
Δp
H
bar
0.356
0.356
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
258 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6130-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 259
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
260 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 261
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
262 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6130-xxB15-xxxx
Table 6- 19 1FW6130-xxB15-1Jxx, 1FW6130-xxB15-2Jxx
Technical data
1FW6130
Symbol
Unit
-xxB15-1Jxx
-xxB15-2Jxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
743
714
Rated current
I
N
A
18.7
26.9
Rated speed
n
N
rpm
78.4
152
Rated power loss
P
V,N
kW
6.91
6.91
Limit data
Maximum torque
M
MAX
Nm
1320
1320
Maximum current
I
MAX
A
36.2
54.3
Electric motor power at M
MAX
P
EL,MAX
kW
25.9
34.6
Maximum speed
n
MAX
rpm
315
473
Maximum speed at maximum torque
n
MAX,MMAX
rpm
16
78.8
Max. speed without VPM
n
MAX,INV
rpm
215
323
No-load speed
n
MAX,0
rpm
158
237
Torque at n = 1 rpm
M
0
Nm
775
775
Current at M
0
and n = 1 rpm
I
0
A
19.5
29.3
Thermal static torque
M
0
*
Nm
557
557
Thermal stall current
I
0
*
A
13.8
20.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
40.9
27.3
Voltage constant
k
E
V/(1000/min)
2480
1650
Motor constant at 20 °C kM,20 Nm/(W)0,5 11.5 11.5
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
3.87
3.87
Stator mass
mS
kg
24.7
24.7
Rotor mass
mL
kg
13.5
13.5
Rotor moment of inertia
JL
10
-2
kgm
2
19.1
19.1
Phase resistance of winding at 20 °C
RSTR, 20
Ω
4.21
1.87
Phase inductance of winding
LSTR
mH
13.9
6.16
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 263
Technical data
1FW6130
Symbol
Unit
-xxB15-1Jxx
-xxB15-2Jxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
5.75
5.75
Recommended minimum volume flow
H,MIN
l/min
9.78
9.78
Cooling medium temperature increase
ΔT
H
K
8.45
8.45
Pressure drop
Δp
H
bar
0.617
0.617
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
264 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6130-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 265
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
266 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 267
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
268 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.5
1FW6150-xxxxx-xxxx
Data sheet 1FW6150-xxB05-xxxx
Table 6- 20 1FW6150-xxB05-1Jxx, 1FW6150-xxB05-4Fxx
Technical data
1FW6150
Symbol
Unit
-xxB05-1Jxx
-xxB05-4Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
338
298
Rated current
I
N
A
17.2
36.2
Rated speed
n
N
rpm
234
654
Rated power loss
P
V,N
kW
2.66
2.64
Limit data
Maximum torque
M
MAX
Nm
710
710
Maximum current
I
MAX
A
44.1
106
Electric motor power at M
MAX
P
EL,MAX
kW
23.3
39.8
Maximum speed
n
MAX
rpm
708
1560
Maximum speed at maximum torque
n
MAX,MMAX
rpm
108
332
Max. speed without VPM
n
MAX,INV
rpm
484
1160
No-load speed
n
MAX,0
rpm
354
849
Torque at n = 1 rpm
M
0
Nm
360
360
Current at M
0
and n = 1 rpm
I
0
A
18.4
44.1
Thermal static torque
M
0
*
Nm
257
257
Thermal stall current
I
0
*
A
13
31.2
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
19.8
8.26
Voltage constant
k
E
V/(1000/min)
1200
500
Motor constant at 20 °C kM,20 Nm/(W)0,5 8.46 8.5
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
1.8
1.8
Stator mass
mS
kg
17.9
17.9
Rotor mass
mL
kg
3.78
3.78
Rotor moment of inertia
JL
10
-2
kgm
2
10.1
10.1
Phase resistance of winding at 20 °C
RSTR, 20
Ω
1.83
0.315
Phase inductance of winding
LSTR
mH
9.43
1.64
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 269
Technical data
1FW6150
Symbol
Unit
-xxB05-1Jxx
-xxB05-4Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.21
2.19
Recommended minimum volume flow
H,MIN
l/min
4.5
4.5
Cooling medium temperature increase
ΔT
H
K
7.08
7.01
Pressure drop
Δp
H
bar
0.185
0.185
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
270 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6150-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 271
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
272 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 273
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
274 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6150-xxB07-xxxx
Table 6- 21 1FW6150-xxB07-2Jxx, 1FW6150-xxB07-4Fxx
Technical data
1FW6150
Symbol
Unit
-xxB07-2Jxx
-xxB07-4Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
470
444
Rated current
I
N
A
25.6
38.7
Rated speed
n
N
rpm
259
449
Rated power loss
P
V,N
kW
3.38
3.34
Limit data
Maximum torque
M
MAX
Nm
994
994
Maximum current
I
MAX
A
66.1
106
Electric motor power at M
MAX
P
EL,MAX
kW
32.5
43.2
Maximum speed
n
MAX
rpm
758
1210
Maximum speed at maximum torque
n
MAX,MMAX
rpm
126
230
Max. speed without VPM
n
MAX,INV
rpm
518
829
No-load speed
n
MAX,0
rpm
379
607
Torque at n = 1 rpm
M
0
Nm
504
504
Current at M
0
and n = 1 rpm
I
0
A
27.6
44.1
Thermal static torque
M
0
*
Nm
360
360
Thermal stall current
I
0
*
A
19.5
31.2
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
18.5
11.6
Voltage constant
k
E
V/(1000/min)
1120
699
Motor constant at 20 °C kM,20 Nm/(W)0,5 10.5 10.6
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
2.52
2.52
Stator mass
mS
kg
24.7
24.7
Rotor mass
mL
kg
8.82
8.82
Rotor moment of inertia
JL
10
-2
kgm
2
14.2
14.2
Phase resistance of winding at 20 °C
RSTR, 20
Ω
1.03
0.399
Phase inductance of winding
LSTR
mH
5.81
2.27
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 275
Technical data
1FW6150
Symbol
Unit
-xxB07-2Jxx
-xxB07-4Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
2.81
2.78
Recommended minimum volume flow
H,MIN
l/min
6.5
6.5
Cooling medium temperature increase
ΔT
H
K
6.22
6.15
Pressure drop
Δp
H
bar
0.378
0.378
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
276 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6150-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 277
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
278 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 279
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
280 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6150-xxB10-xxxx
Table 6- 22 1FW6150-xxB10-2Jxx, 1FW6150-xxB10-4Fxx
Technical data
1FW6150
Symbol
Unit
-xxB10-2Jxx
-xxB10-4Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
688
663
Rated current
I
N
A
26.3
40.5
Rated speed
n
N
rpm
171
301
Rated power loss
P
V,N
kW
4.46
4.4
Limit data
Maximum torque
M
MAX
Nm
1420
1420
Maximum current
I
MAX
A
66.1
106
Electric motor power at M
MAX
P
EL,MAX
kW
36.9
47.9
Maximum speed
n
MAX
rpm
531
849
Maximum speed at maximum torque
n
MAX,MMAX
rpm
75.9
152
Max. speed without VPM
n
MAX,INV
rpm
363
580
No-load speed
n
MAX,0
rpm
265
425
Torque at n = 1 rpm
M
0
Nm
720
720
Current at M
0
and n = 1 rpm
I
0
A
27.6
44.1
Thermal static torque
M
0
*
Nm
515
515
Thermal stall current
I
0
*
A
19.5
31.2
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
26.4
16.5
Voltage constant
k
E
V/(1000/min)
1600
999
Motor constant at 20 °C kM,20 Nm/(W)0,5 13.1 13.2
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
3.6
3.6
Stator mass
mS
kg
34.9
34.9
Rotor mass
mL
kg
12.6
12.6
Rotor moment of inertia
JL
10
-2
kgm
2
20.9
20.9
Phase resistance of winding at 20 °C
RSTR, 20
Ω
1.36
0.526
Phase inductance of winding
LSTR
mH
8.24
3.22
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 281
Technical data
1FW6150
Symbol
Unit
-xxB10-2Jxx
-xxB10-4Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
3.71
3.66
Recommended minimum volume flow
H,MIN
l/min
7.5
7.5
Cooling medium temperature increase
ΔT
H
K
7.11
7.02
Pressure drop
Δp
H
bar
0.498
0.498
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
282 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6150-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 283
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
284 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 285
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
286 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6150-xxB15-xxxx
Table 6- 23 1FW6150-xxB15-2Jxx, 1FW6150-xxB15-4Fxx
Technical data
1FW6150
Symbol
Unit
-xxB15-2Jxx
-xxB15-4Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1050
1030
Rated current
I
N
A
26.8
41.9
Rated speed
n
N
rpm
103
188
Rated power loss
P
V,N
kW
6.25
6.17
Limit data
Maximum torque
M
MAX
Nm
2130
2130
Maximum current
I
MAX
A
66.1
106
Electric motor power at M
MAX
P
EL,MAX
kW
43.2
55.3
Maximum speed
n
MAX
rpm
354
566
Maximum speed at maximum torque
n
MAX,MMAX
rpm
33.1
89.1
Max. speed without VPM
n
MAX,INV
rpm
242
387
No-load speed
n
MAX,0
rpm
177
283
Torque at n = 1 rpm
M
0
Nm
1080
1080
Current at M
0
and n = 1 rpm
I
0
A
27.6
44.1
Thermal static torque
M
0
*
Nm
772
772
Thermal stall current
I
0
*
A
19.5
31.2
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
39.7
24.8
Voltage constant
k
E
V/(1000/min)
2400
1500
Motor constant at 20 °C kM,20 Nm/(W)0,5 16.6 16.7
Thermal time constant tTH s 60 60
No. of pole pairs
p
-
33
33
Cogging torque
MCOG
Nm
5.4
5.4
Stator mass
mS
kg
51.9
51.9
Rotor mass
mL
kg
18.9
18.9
Rotor moment of inertia
JL
10
-2
kgm
2
31.3
31.3
Phase resistance of winding at 20 °C
RSTR, 20
Ω
1.91
0.737
Phase inductance of winding
LSTR
mH
12.3
4.8
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 287
Technical data
1FW6150
Symbol
Unit
-xxB15-2Jxx
-xxB15-4Fxx
Data for main motor cooler
Maximum dissipated thermal power
Q
H,MAX
kW
5.2
5.13
Recommended minimum volume flow
H,MIN
l/min
9.5
9.5
Cooling medium temperature increase
ΔT
H
K
7.87
7.77
Pressure drop
Δp
H
bar
0.788
0.788
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
288 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6150-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 289
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
290 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler - pressure losses Δ p with respect to the volume flow
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 291
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
292 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.6
1FW6160-xxxxx-xxxx
Data sheet 1FW6160-xxB05-xxxx
Table 6- 24 1FW6160-xxB05-1Jxx, 1FW6160-xxB05-2Jxx, 1FW6160-xxB05-5Gxx
Technical data
1FW6160
Symbol
Unit
-xxB05-1Jxx
-xxB05-2Jxx
-xxB05-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
432
405
317
Rated current
I
N
A
16.5
24.1
37.4
Rated speed
n
N
rpm
140
242
574
Rated power loss
P
V,N
kW
2.94
2.95
2.99
Limit data
Maximum torque
M
MAX
Nm
716
716
716
Maximum current
I
MAX
A
31.6
49.4
98.8
Electric motor power at M
MAX
P
EL,MAX
kW
15.2
19.8
32.4
Maximum speed
n
MAX
rpm
485
759
1280
Maximum speed at maximum torque
n
MAX,MMAX
rpm
80.6
142
308
Max. speed without VPM
n
MAX,INV
rpm
332
518
1040
No-load speed
n
MAX,0
rpm
243
379
759
Torque at n = 1 rpm
M
0
Nm
467
467
467
Current at M
0
and n = 1 rpm
I
0
A
18
28.1
56.1
Thermal static torque
M
0
*
Nm
337
337
337
Thermal stall current
I
0
*
A
12.7
19.9
39.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
26.6
17
8.51
Voltage constant
k
E
V/(1000/min)
1610
1030
515
Motor constant at 20 °C kM,20 Nm/(W)0,5 10.5 10.5 10.5
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
35
35
35
Cogging torque
MCOG
Nm
2.33
2.33
2.33
Stator mass
mS
kg
27.2
27.2
27.2
Rotor mass
mL
kg
9.1
9.1
9.1
Rotor moment of inertia
JL
10
-2
kgm
2
19
19
19
Phase resistance of winding at 20 °C
RSTR, 20
Ω
2.12
0.872
0.221
Phase inductance of winding
LSTR
mH
18.1
7.41
1.85
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 293
Technical data
1FW6160
Symbol
Unit
-xxB05-1Jxx
-xxB05-2Jxx
-xxB05-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
2.21
2.22
2.25
Recommended minimum volume flow
H,MIN
l/min
3.84
3.84
3.84
Cooling medium temperature increase
ΔT
H
K
8.28
8.32
8.42
Pressure drop
Δp
H
bar
0.279
0.279
0.279
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.238
0.239
0.242
Recommended minimum volume flow
P,MIN
l/min
1.46
1.46
1.46
Cooling medium temperature increase
ΔT
P
K
2.35
2.36
2.38
Pressure drop
Δp
P
bar
0.279
0.279
0.279
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
294 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6160-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 295
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
296 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 297
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
298 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 299
Data sheet 1FW6160-xxB07-xxxx
Table 6- 25 1FW6160 xxB07-1Jxx, 1FW6160-xxB07-2Jxx, 1FW6160-xxB07-5Gxx
Technical data
1FW6160
Symbol
Unit
-xxB07-1Jxx
-xxB07-2Jxx
-xxB07-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
621
596
517
Rated current
I
N
A
17
25.4
43.7
Rated speed
n
N
rpm
93.5
164
379
Rated power loss
P
V,N
kW
3.69
3.71
3.75
Limit data
Maximum torque
M
MAX
Nm
1000
1000
1000
Maximum current
I
MAX
A
31.6
49.4
98.8
Electric motor power at M
MAX
P
EL,MAX
kW
16.9
21.7
34.5
Maximum speed
n
MAX
rpm
347
542
1080
Maximum speed at maximum torque
n
MAX,MMAX
rpm
51.7
97.2
218
Max. speed without VPM
n
MAX,INV
rpm
237
370
741
No-load speed
n
MAX,0
rpm
173
271
542
Torque at n = 1 rpm
M
0
Nm
653
653
653
Current at M
0
and n = 1 rpm
I
0
A
18
28.1
56.1
Thermal static torque
M
0
*
Nm
471
471
471
Thermal stall current
I
0
*
A
12.7
19.9
39.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
37.2
23.8
11.9
Voltage constant
k
E
V/(1000/min)
2250
1440
720
Motor constant at 20 °C kM,20 Nm/(W)0,5 13.2 13.1 13.1
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
35
35
35
Cogging torque
MCOG
Nm
3.27
3.27
3.27
Stator mass
mS
kg
36.2
36.2
36.2
Rotor mass
mL
kg
12.1
12.1
12.1
Rotor moment of inertia
JL
10
-2
kgm
2
25.8
25.8
25.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
2.66
1.1
0.277
Phase inductance of winding
LSTR
mH
25.1
10.3
2.57
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
300 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6160
Symbol
Unit
-xxB07-1Jxx
-xxB07-2Jxx
-xxB07-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
2.77
2.79
2.82
Recommended minimum volume flow
H,MIN
l/min
4.76
4.76
4.76
Cooling medium temperature increase
ΔT
H
K
8.39
8.42
8.52
Pressure drop
Δp
H
bar
0.425
0.425
0.425
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.299
0.3
0.304
Recommended minimum volume flow
P,MIN
l/min
1.84
1.84
1.84
Cooling medium temperature increase
ΔT
P
K
2.34
2.35
2.37
Pressure drop
Δp
P
bar
0.425
0.425
0.425
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 301
Table 6- 26 1FW6160-xxB07-8Fxx
Technical data
1FW6160
Symbol
Unit
-xxB07-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
436
Rated current
I
N
A
52.4
Rated speed
n
N
rpm
594
Rated power loss
P
V,N
kW
3.84
Limit data
Maximum torque
M
MAX
Nm
1000
Maximum current
I
MAX
A
141
Electric motor power at M
MAX
P
EL,MAX
kW
45.5
Maximum speed
n
MAX
rpm
1280
Maximum speed at maximum torque
n
MAX,MMAX
rpm
320
Max. speed without VPM
n
MAX,INV
rpm
1060
No-load speed
n
MAX,0
rpm
774
Torque at n = 1 rpm
M
0
Nm
653
Current at M
0
and n = 1 rpm
I
0
A
80.2
Thermal static torque
M
0
*
Nm
471
Thermal stall current
I
0
*
A
56.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
8.34
Voltage constant
k
E
V/(1000/min)
504
Motor constant at 20 °C kM,20 Nm/(W)0,5 12.9
Thermal time constant tTH s 180
No. of pole pairs
p
-
35
Cogging torque
MCOG
Nm
3.27
Stator mass
mS
kg
36.2
Rotor mass
mL
kg
12.1
Rotor moment of inertia
JL
10
-2
kgm
2
25.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.139
Phase inductance of winding
LSTR
mH
1.26
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
302 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6160
Symbol
Unit
-xxB07-8Fxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
2.88
Recommended minimum volume flow
H,MIN
l/min
4.76
Cooling medium temperature increase
ΔT
H
K
8.71
Pressure drop
Δp
H
bar
0.425
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.311
Recommended minimum volume flow
P,MIN
l/min
1.84
Cooling medium temperature increase
ΔT
P
K
2.43
Pressure drop
Δp
P
bar
0.425
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 303
Characteristics for 1FW6160-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
304 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 305
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
306 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 307
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
308 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 309
Data sheet 1FW6160-xxB10-xxxx
Table 6- 27 1FW6160-xxB10-1Jxx, 1FW6160-xxB10-2Jxx, 1FW6160-xxB10-5Gxx
Technical data
1FW6160
Symbol
Unit
-xxB10-1Jxx
-xxB10-2Jxx
-xxB10-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
904
880
807
Rated current
I
N
A
17.3
26.3
48
Rated speed
n
N
rpm
59
108
250
Rated power loss
P
V,N
kW
4.82
4.84
4.89
Limit data
Maximum torque
M
MAX
Nm
1430
1430
1430
Maximum current
I
MAX
A
31.6
49.4
98.8
Electric motor power at M
MAX
P
EL,MAX
kW
19.2
24.4
37.5
Maximum speed
n
MAX
rpm
243
379
759
Maximum speed at maximum torque
n
MAX,MMAX
rpm
28.5
62.4
149
Max. speed without VPM
n
MAX,INV
rpm
166
259
518
No-load speed
n
MAX,0
rpm
121
190
379
Torque at n = 1 rpm
M
0
Nm
933
933
933
Current at M
0
and n = 1 rpm
I
0
A
18
28.1
56.1
Thermal static torque
M
0
*
Nm
673
673
673
Thermal stall current
I
0
*
A
12.7
19.9
39.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
53.2
34
17
Voltage constant
k
E
V/(1000/min)
3220
2060
1030
Motor constant at 20 °C kM,20 Nm/(W)0,5 16.5 16.4 16.4
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
35
35
35
Cogging torque
MCOG
Nm
4.67
4.67
4.67
Stator mass
mS
kg
49
49
49
Rotor mass
mL
kg
17.3
17.3
17.3
Rotor moment of inertia
JL
10
-2
kgm
2
36
36
36
Phase resistance of winding at 20 °C
RSTR, 20
Ω
3.48
1.43
0.361
Phase inductance of winding
LSTR
mH
35.5
14.5
3.63
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
310 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6160
Symbol
Unit
-xxB10-1Jxx
-xxB10-2Jxx
-xxB10-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
3.62
3.64
3.67
Recommended minimum volume flow
H,MIN
l/min
6.37
6.37
6.37
Cooling medium temperature increase
ΔT
H
K
8.17
8.21
8.29
Pressure drop
Δp
H
bar
0.755
0.755
0.755
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.391
0.392
0.396
Recommended minimum volume flow
P,MIN
l/min
2.52
2.52
2.52
Cooling medium temperature increase
ΔT
P
K
2.23
2.24
2.26
Pressure drop
Δp
P
bar
0.755
0.755
0.755
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 311
Table 6- 28 1FW6160-xxB10-8Fxx, 1FW6160-xxB10-2Pxx
Technical data
1FW6160
Symbol
Unit
-xxB10-8Fxx
-xxB10-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
737
629
Rated current
I
N
A
62.3
74
Rated speed
n
N
rpm
383
584
Rated power loss
P
V,N
kW
5.01
4.89
Limit data
Maximum torque
M
MAX
Nm
1430
1430
Maximum current
I
MAX
A
141
198
Electric motor power at M
MAX
P
EL,MAX
kW
48.6
62.8
Maximum speed
n
MAX
rpm
1080
1280
Maximum speed at maximum torque
n
MAX,MMAX
rpm
221
317
Max. speed without VPM
n
MAX,INV
rpm
741
1040
No-load speed
n
MAX,0
rpm
542
759
Torque at n = 1 rpm
M
0
Nm
933
933
Current at M
0
and n = 1 rpm
I
0
A
80.2
112
Thermal static torque
M
0
*
Nm
673
673
Thermal stall current
I
0
*
A
56.7
79.4
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
11.9
8.51
Voltage constant
k
E
V/(1000/min)
720
515
Motor constant at 20 °C kM,20 Nm/(W)0,5 16.2 16.4
Thermal time constant tTH s 180 180
No. of pole pairs
p
-
35
35
Cogging torque
MCOG
Nm
4.67
4.67
Stator mass
mS
kg
49
49
Rotor mass
mL
kg
17.3
17.3
Rotor moment of inertia
JL
10
-2
kgm
2
36
36
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.181
0.0903
Phase inductance of winding
LSTR
mH
1.78
0.909
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
3.76
3.67
Recommended minimum volume flow
H,MIN
l/min
6.37
6.37
Cooling medium temperature increase
ΔTH
K
8.49
8.29
Pressure drop
ΔpH
bar
0.755
0.755
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
312 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6160
Symbol
Unit
-xxB10-8Fxx
-xxB10-2Pxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.406
0.396
Recommended minimum volume flow
P,MIN
l/min
2.52
2.52
Cooling medium temperature increase
ΔT
P
K
2.31
2.26
Pressure drop
Δp
P
bar
0.755
0.755
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 313
Characteristics for 1FW6160-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
314 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 315
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
316 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 317
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
318 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 319
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
320 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6160-xxB15-xxxx
Table 6- 29 1FW6160-xxB15-2Jxx, 1FW6160-xxB15-5Gxx, 1FW6160-xxB15-8Fxx
Technical data
1FW6160
Symbol
Unit
-xxB15-2Jxx
-xxB15-5Gxx
-xxB15-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1350
1280
1220
Rated current
I
N
A
27
51.1
69.1
Rated speed
n
N
rpm
64.6
156
237
Rated power loss
P
V,N
kW
6.73
6.8
6.96
Limit data
Maximum torque
M
MAX
Nm
2150
2150
2150
Maximum current
I
MAX
A
49.4
98.8
141
Electric motor power at M
MAX
P
EL,MAX
kW
28.4
42.1
53.6
Maximum speed
n
MAX
rpm
253
506
722
Maximum speed at maximum torque
n
MAX,MMAX
rpm
33.8
93.8
142
Max. speed without VPM
n
MAX,INV
rpm
173
346
494
No-load speed
n
MAX,0
rpm
126
253
361
Torque at n = 1 rpm
M
0
Nm
1400
1400
1400
Current at M
0
and n = 1 rpm
I
0
A
28.1
56.1
80.2
Thermal static torque
M
0
*
Nm
1010
1010
1010
Thermal stall current
I
0
*
A
19.9
39.7
56.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
51.1
25.5
17.9
Voltage constant
k
E
V/(1000/min)
3090
1540
1080
Motor constant at 20 °C kM,20 Nm/(W)0,5 20.9 20.8 20.6
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
35
35
35
Cogging torque
MCOG
Nm
7
7
7
Stator mass
mS
kg
69.8
69.8
69.8
Rotor mass
mL
kg
25.5
25.5
25.5
Rotor moment of inertia
JL
10
-2
kgm
2
53.1
53.1
53.1
Phase resistance of winding at 20 °C
RSTR, 20
Ω
1.99
0.502
0.252
Phase inductance of winding
LSTR
mH
21.7
5.41
2.65
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 321
Technical data
1FW6160
Symbol
Unit
-xxB15-2Jxx
-xxB15-5Gxx
-xxB15-8Fxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
5.05
5.1
5.23
Recommended minimum volume flow
H,MIN
l/min
8.88
8.88
8.88
Cooling medium temperature increase
ΔT
H
K
8.19
8.27
8.47
Pressure drop
Δp
H
bar
1.44
1.44
1.44
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.545
0.55
0.564
Recommended minimum volume flow
P,MIN
l/min
3.6
3.6
3.6
Cooling medium temperature increase
ΔT
P
K
2.18
2.2
2.25
Pressure drop
Δp
P
bar
1.44
1.44
1.44
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
322 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 6- 30 1FW6160-xxB15-2Pxx, 1FW6160-xxB15-0Wxx
Technical data
1FW6160
Symbol
Unit
-xxB15-2Pxx
-xxB15-0Wxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1130
970
Rated current
I
N
A
89
109
Rated speed
n
N
rpm
355
551
Rated power loss
P
V,N
kW
6.8
6.96
Limit data
Maximum torque
M
MAX
Nm
2150
2150
Maximum current
I
MAX
A
198
282
Electric motor power at M
MAX
P
EL,MAX
kW
67.8
89.9
Maximum speed
n
MAX
rpm
1010
1280
Maximum speed at maximum torque
n
MAX,MMAX
rpm
208
304
Max. speed without VPM
n
MAX,INV
rpm
691
987
No-load speed
n
MAX,0
rpm
506
722
Torque at n = 1 rpm
M
0
Nm
1400
1400
Current at M
0
and n = 1 rpm
I
0
A
112
160
Thermal static torque
M
0
*
Nm
1010
1010
Thermal stall current
I
0
*
A
79.4
113
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
12.8
8.94
Voltage constant
k
E
V/(1000/min)
772
540
Motor constant at 20 °C kM,20 Nm/(W)0,5 20.8 20.6
Thermal time constant tTH s 180 180
No. of pole pairs
p
-
35
35
Cogging torque
MCOG
Nm
7
7
Stator mass
mS
kg
69.8
69.8
Rotor mass
mL
kg
25.5
25.5
Rotor moment of inertia
JL
10
-2
kgm
2
53.1
53.1
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.125
0.0629
Phase inductance of winding
LSTR
mH
1.35
0.663
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
5.1
5.23
Recommended minimum volume flow
H,MIN
l/min
8.88
8.88
Cooling medium temperature increase
ΔTH
K
8.27
8.47
Pressure drop
ΔpH
bar
1.44
1.44
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 323
Technical data
1FW6160
Symbol
Unit
-xxB15-2Pxx
-xxB15-0Wxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.55
0.564
Recommended minimum volume flow
P,MIN
l/min
3.6
3.6
Cooling medium temperature increase
ΔT
P
K
2.2
2.25
Pressure drop
Δp
P
bar
1.44
1.44
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
324 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6160-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 325
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
326 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 327
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
328 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 329
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
330 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 331
Data sheet 1FW6160-xxB20-xxxx
Table 6- 31 1FW6160-xxB20-5Gxx, 1FW6160-xxB20-8Fxx, 1FW6160-xxB20-2Pxx
Technical data
1FW6160
Symbol
Unit
-xxB20-5Gxx
-xxB20-8Fxx
-xxB20-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1760
1700
1610
Rated current
I
N
A
52.5
72.3
95.7
Rated speed
n
N
rpm
111
170
253
Rated power loss
P
V,N
kW
8.7
8.91
8.7
Limit data
Maximum torque
M
MAX
Nm
2860
2860
2860
Maximum current
I
MAX
A
98.8
141
198
Electric motor power at M
MAX
P
EL,MAX
kW
46.6
58.4
72.6
Maximum speed
n
MAX
rpm
379
542
759
Maximum speed at maximum torque
n
MAX,MMAX
rpm
65.5
103
152
Max. speed without VPM
n
MAX,INV
rpm
259
370
518
No-load speed
n
MAX,0
rpm
190
271
379
Torque at n = 1 rpm
M
0
Nm
1870
1870
1870
Current at M
0
and n = 1 rpm
I
0
A
56.1
80.2
112
Thermal static torque
M
0
*
Nm
1350
1350
1350
Thermal stall current
I
0
*
A
39.7
56.7
79.4
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
34
23.8
17
Voltage constant
k
E
V/(1000/min)
2060
1440
1030
Motor constant at 20 °C kM,20 Nm/(W)0,5 24.5 24.2 24.5
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
35
35
35
Cogging torque
MCOG
Nm
9.33
9.33
9.33
Stator mass
mS
kg
90.6
90.6
90.6
Rotor mass
mL
kg
33.7
33.7
33.7
Rotor moment of inertia
JL
10
-2
kgm
2
70.1
70.1
70.1
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.642
0.322
0.161
Phase inductance of winding
LSTR
mH
7.2
3.53
1.8
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
332 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6160
Symbol
Unit
-xxB20-5Gxx
-xxB20-8Fxx
-xxB20-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
6.53
6.69
6.53
Recommended minimum volume flow
H,MIN
l/min
11.4
11.4
11.4
Cooling medium temperature increase
ΔT
H
K
8.27
8.47
8.27
Pressure drop
Δp
H
bar
2.34
2.34
2.34
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.705
0.722
0.705
Recommended minimum volume flow
P,MIN
l/min
4.7
4.7
4.7
Cooling medium temperature increase
ΔT
P
K
2.16
2.21
2.16
Pressure drop
Δp
P
bar
2.34
2.34
2.34
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 333
Table 6- 32 1FW6160-xxB20-0Wxx
Technical data
1FW6160
Symbol
Unit
-xxB20-0Wxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
1470
Rated current
I
N
A
124
Rated speed
n
N
rpm
387
Rated power loss
P
V,N
kW
8.91
Limit data
Maximum torque
M
MAX
Nm
2860
Maximum current
I
MAX
A
282
Electric motor power at M
MAX
P
EL,MAX
kW
95
Maximum speed
n
MAX
rpm
1080
Maximum speed at maximum torque
n
MAX,MMAX
rpm
225
Max. speed without VPM
n
MAX,INV
rpm
741
No-load speed
n
MAX,0
rpm
542
Torque at n = 1 rpm
M
0
Nm
1870
Current at M
0
and n = 1 rpm
I
0
A
160
Thermal static torque
M
0
*
Nm
1350
Thermal stall current
I
0
*
A
113
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
11.9
Voltage constant
k
E
V/(1000/min)
720
Motor constant at 20 °C kM,20 Nm/(W)0,5 24.2
Thermal time constant tTH s 180
No. of pole pairs
p
-
35
Cogging torque
MCOG
Nm
9.33
Stator mass
mS
kg
90.6
Rotor mass
mL
kg
33.7
Rotor moment of inertia
JL
10
-2
kgm
2
70.1
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.0806
Phase inductance of winding
LSTR
mH
0.881
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
6.69
Recommended minimum volume flow
H,MIN
l/min
11.4
Cooling medium temperature increase
ΔTH
K
8.47
Pressure drop
ΔpH
bar
2.34
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
334 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6160
Symbol
Unit
-xxB20-0Wxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.722
Recommended minimum volume flow
P,MIN
l/min
4.7
Cooling medium temperature increase
ΔT
P
K
2.21
Pressure drop
Δp
P
bar
2.34
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 335
Characteristics for 1FW6160-xxB20-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
336 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 337
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
338 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 339
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
340 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 341
6.2.7
1FW6190-xxxxx-xxxx
Data sheet 1FW6190-xxB05-xxxx
Table 6- 33 1FW6190-xxB05-1Jxx, 1FW6190-xxB05-2Jxx, 1FW6190-xxB05-5Gxx
Technical data
1FW6190
Symbol
Unit
-xxB05-1Jxx
-xxB05-2Jxx
-xxB05-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
634
608
516
Rated current
I
N
A
17
24.4
40.8
Rated speed
n
N
rpm
92.7
155
364
Rated power loss
P
V,N
kW
3.63
3.63
3.63
Limit data
Maximum torque
M
MAX
Nm
990
990
990
Maximum current
I
MAX
A
31.8
47.7
95.3
Electric motor power at M
MAX
P
EL,MAX
kW
16.4
20.5
32.2
Maximum speed
n
MAX
rpm
345
517
1030
Maximum speed at maximum torque
n
MAX,MMAX
rpm
51.7
91
204
Max. speed without VPM
n
MAX,INV
rpm
236
353
707
No-load speed
n
MAX,0
rpm
172
259
517
Torque at n = 1 rpm
M
0
Nm
672
672
672
Current at M
0
and n = 1 rpm
I
0
A
18.2
27.3
54.7
Thermal static torque
M
0
*
Nm
491
491
491
Thermal stall current
I
0
*
A
12.9
19.3
38.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
38.7
25.8
12.9
Voltage constant
k
E
V/(1000/min)
2340
1560
779
Motor constant at 20 °C kM,20 Nm/(W)0,5 14 14 14
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
3.36
3.36
3.36
Stator mass
mS
kg
32.1
32.1
32.1
Rotor mass
mL
kg
10.7
10.7
10.7
Rotor moment of inertia
JL
10
-2
kgm
2
35.8
35.8
35.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
2.54
1.13
0.283
Phase inductance of winding
LSTR
mH
21.5
9.56
2.39
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
342 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6190
Symbol
Unit
-xxB05-1Jxx
-xxB05-2Jxx
-xxB05-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
2.73
2.73
2.73
Recommended minimum volume flow
H,MIN
l/min
5.23
5.23
5.23
Cooling medium temperature increase
ΔT
H
K
7.51
7.51
7.51
Pressure drop
Δp
H
bar
0.495
0.495
0.495
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.294
0.294
0.294
Recommended minimum volume flow
P,MIN
l/min
1.78
1.78
1.78
Cooling medium temperature increase
ΔT
P
K
2.38
2.38
2.38
Pressure drop
Δp
P
bar
0.495
0.495
0.495
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 343
Characteristics for 1FW6190-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
344 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 345
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
346 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 347
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
348 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6190-xxB07-xxxx
Table 6- 34 1FW6190-xxB07-1Jxx, 1FW6190-xxB07-2Jxx, 1FW6190-xxB07-5Gxx
Technical data
1FW6190
Symbol
Unit
-xxB07-1Jxx
-xxB07-2Jxx
-xxB07-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
907
881
798
Rated current
I
N
A
17.5
25.3
45.4
Rated speed
n
N
rpm
61
105
244
Rated power loss
P
V,N
kW
4.56
4.56
4.56
Limit data
Maximum torque
M
MAX
Nm
1390
1390
1390
Maximum current
I
MAX
A
31.8
47.7
95.3
Electric motor power at M
MAX
P
EL,MAX
kW
18.4
22.7
34.6
Maximum speed
n
MAX
rpm
246
369
739
Maximum speed at maximum torque
n
MAX,MMAX
rpm
31.2
60.8
143
Max. speed without VPM
n
MAX,INV
rpm
168
252
505
No-load speed
n
MAX,0
rpm
123
185
369
Torque at n = 1 rpm
M
0
Nm
941
941
941
Current at M
0
and n = 1 rpm
I
0
A
18.2
27.3
54.7
Thermal static torque
M
0
*
Nm
688
688
688
Thermal stall current
I
0
*
A
12.9
19.3
38.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
54.1
36.1
18
Voltage constant
k
E
V/(1000/min)
3270
2180
1090
Motor constant at 20 °C kM,20 Nm/(W)0,5 17.5 17.5 17.5
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
4.71
4.71
4.71
Stator mass
mS
kg
41.2
41.2
41.2
Rotor mass
mL
kg
14.6
14.6
14.6
Rotor moment of inertia
JL
10
-2
kgm
2
48.6
48.6
48.6
Phase resistance of winding at 20 °C
RSTR, 20
Ω
3.19
1.42
0.355
Phase inductance of winding
LSTR
mH
29.8
13.2
3.31
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 349
Technical data
1FW6190
Symbol
Unit
-xxB07-1Jxx
-xxB07-2Jxx
-xxB07-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
3.43
3.43
3.43
Recommended minimum volume flow
H,MIN
l/min
5.95
5.95
5.95
Cooling medium temperature increase
ΔT
H
K
8.28
8.28
8.28
Pressure drop
Δp
H
bar
0.636
0.636
0.636
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.37
0.37
0.37
Recommended minimum volume flow
P,MIN
l/min
2.05
2.05
2.05
Cooling medium temperature increase
ΔT
P
K
2.59
2.59
2.59
Pressure drop
Δp
P
bar
0.636
0.636
0.636
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
350 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 6- 35 1FW6190-xxB07-8Fxx
Technical data
1FW6190
Symbol
Unit
-xxB07-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
714
Rated current
I
N
A
57.5
Rated speed
n
N
rpm
377
Rated power loss
P
V,N
kW
4.71
Limit data
Maximum torque
M
MAX
Nm
1390
Maximum current
I
MAX
A
136
Electric motor power at M
MAX
P
EL,MAX
kW
45
Maximum speed
n
MAX
rpm
1060
Maximum speed at maximum torque
n
MAX,MMAX
rpm
212
Max. speed without VPM
n
MAX,INV
rpm
721
No-load speed
n
MAX,0
rpm
528
Torque at n = 1 rpm
M
0
Nm
941
Current at M
0
and n = 1 rpm
I
0
A
78.1
Thermal static torque
M
0
*
Nm
688
Thermal stall current
I
0
*
A
55.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
12.6
Voltage constant
k
E
V/(1000/min)
764
Motor constant at 20 °C kM,20 Nm/(W)0,5 17.2
Thermal time constant tTH s 180
No. of pole pairs
p
-
42
Cogging torque
MCOG
Nm
4.71
Stator mass
mS
kg
41.2
Rotor mass
mL
kg
14.6
Rotor moment of inertia
JL
10
-2
kgm
2
48.6
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.179
Phase inductance of winding
LSTR
mH
1.62
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
3.53
Recommended minimum volume flow
H,MIN
l/min
5.95
Cooling medium temperature increase
ΔTH
K
8.55
Pressure drop
ΔpH
bar
0.636
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 351
Technical data
1FW6190
Symbol
Unit
-xxB07-8Fxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.381
Recommended minimum volume flow
P,MIN
l/min
2.05
Cooling medium temperature increase
ΔT
P
K
2.68
Pressure drop
Δp
P
bar
0.636
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
352 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6190-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 353
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
354 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 355
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
356 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 357
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
358 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6190-xxB10-xxxx
Table 6- 36 1FW6190-xxB10-1Jxx, 1FW6190-xxB10-2Jxx, 1FW6190-xxB10-5Gxx
Technical data
1FW6190
Symbol
Unit
-xxB10-1Jxx
-xxB10-2Jxx
-xxB10-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1310
1290
1210
Rated current
I
N
A
17.8
26.1
48.5
Rated speed
n
N
rpm
37.2
67.6
161
Rated power loss
P
V,N
kW
5.96
5.96
5.96
Limit data
Maximum torque
M
MAX
Nm
1980
1980
1980
Maximum current
I
MAX
A
31.8
47.7
95.3
Electric motor power at M
MAX
P
EL,MAX
kW
21
25.8
38.1
Maximum speed
n
MAX
rpm
172
259
517
Maximum speed at maximum torque
n
MAX,MMAX
rpm
14.2
37.1
96.6
Max. speed without VPM
n
MAX,INV
rpm
118
177
353
No-load speed
n
MAX,0
rpm
86.2
129
259
Torque at n = 1 rpm
M
0
Nm
1340
1340
1340
Current at M
0
and n = 1 rpm
I
0
A
18.2
27.3
54.7
Thermal static torque
M
0
*
Nm
982
982
982
Thermal stall current
I
0
*
A
12.9
19.3
38.7
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
77.3
51.6
25.8
Voltage constant
k
E
V/(1000/min)
4680
3120
1560
Motor constant at 20 °C kM,20 Nm/(W)0,5 21.9 21.9 21.9
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
6.72
6.72
6.72
Stator mass
mS
kg
55.5
55.5
55.5
Rotor mass
mL
kg
20.3
20.3
20.3
Rotor moment of inertia
JL
10
-2
kgm
2
67.8
67.8
67.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
4.17
1.85
0.463
Phase inductance of winding
LSTR
mH
42.2
18.8
4.69
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 359
Technical data
1FW6190
Symbol
Unit
-xxB10-1Jxx
-xxB10-2Jxx
-xxB10-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
4.47
4.47
4.47
Recommended minimum volume flow
H,MIN
l/min
6.67
6.67
6.67
Cooling medium temperature increase
ΔT
H
K
9.64
9.64
9.64
Pressure drop
Δp
H
bar
0.795
0.795
0.795
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.482
0.482
0.482
Recommended minimum volume flow
P,MIN
l/min
2.33
2.33
2.33
Cooling medium temperature increase
ΔT
P
K
2.98
2.98
2.98
Pressure drop
Δp
P
bar
0.795
0.795
0.795
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
360 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 6- 37 1FW6190-xxB10-8Fxx, 1FW6190-xxB10-2Pxx
Technical data
1FW6190
Symbol
Unit
-xxB10-8Fxx
-xxB10-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1140
971
Rated current
I
N
A
64.7
85.9
Rated speed
n
N
rpm
246
430
Rated power loss
P
V,N
kW
6.14
6.02
Limit data
Maximum torque
M
MAX
Nm
1980
1980
Maximum current
I
MAX
A
136
214
Electric motor power at M
MAX
P
EL,MAX
kW
48.7
67.7
Maximum speed
n
MAX
rpm
739
1160
Maximum speed at maximum torque
n
MAX,MMAX
rpm
145
238
Max. speed without VPM
n
MAX,INV
rpm
505
794
No-load speed
n
MAX,0
rpm
369
581
Torque at n = 1 rpm
M
0
Nm
1340
1340
Current at M
0
and n = 1 rpm
I
0
A
78.1
123
Thermal static torque
M
0
*
Nm
982
982
Thermal stall current
I
0
*
A
55.3
86.9
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
18
11.5
Voltage constant
k
E
V/(1000/min)
1090
694
Motor constant at 20 °C kM,20 Nm/(W)0,5 21.5 21.8
Thermal time constant tTH s 180 180
No. of pole pairs
p
-
42
42
Cogging torque
MCOG
Nm
6.72
6.72
Stator mass
mS
kg
55.5
55.5
Rotor mass
mL
kg
20.3
20.3
Rotor moment of inertia
JL
10
-2
kgm
2
67.8
67.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.234
0.0927
Phase inductance of winding
LSTR
mH
2.3
0.929
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
4.61
4.52
Recommended minimum volume flow
H,MIN
l/min
6.67
6.67
Cooling medium temperature increase
ΔTH
K
9.94
9.74
Pressure drop
ΔpH
bar
0.795
0.795
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 361
Technical data
1FW6190
Symbol
Unit
-xxB10-8Fxx
-xxB10-2Pxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.498
0.487
Recommended minimum volume flow
P,MIN
l/min
2.33
2.33
Cooling medium temperature increase
ΔT
P
K
3.08
3.01
Pressure drop
Δp
P
bar
0.795
0.795
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
362 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6190-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 363
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
364 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 365
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
366 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 367
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
368 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 369
Data sheet 1FW6190-xxB15-xxxx
Table 6- 38 1FW6190-xxB15-2Jxx, 1FW6190-xxB15-5Gxx, 1FW6190-xxB15-8Fxx
Technical data
1FW6190
Symbol
Unit
-xxB15-2Jxx
-xxB15-5Gxx
-xxB15-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1970
1890
1830
Rated current
I
N
A
26.6
50.9
69.8
Rated speed
n
N
rpm
39
99.8
153
Rated power loss
P
V,N
kW
8.28
8.28
8.53
Limit data
Maximum torque
M
MAX
Nm
2970
2970
2970
Maximum current
I
MAX
A
47.7
95.3
136
Electric motor power at M
MAX
P
EL,MAX
kW
30.4
43.6
54.6
Maximum speed
n
MAX
rpm
172
345
492
Maximum speed at maximum torque
n
MAX,MMAX
rpm
16.9
59.4
92.3
Max. speed without VPM
n
MAX,INV
rpm
118
236
337
No-load speed
n
MAX,0
rpm
86.2
172
246
Torque at n = 1 rpm
M
0
Nm
2020
2020
2020
Current at M
0
and n = 1 rpm
I
0
A
27.3
54.7
78.1
Thermal static torque
M
0
*
Nm
1470
1470
1470
Thermal stall current
I
0
*
A
19.3
38.7
55.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
77.3
38.7
27.1
Voltage constant
k
E
V/(1000/min)
4680
2340
1640
Motor constant at 20 °C kM,20 Nm/(W)0,5 27.8 27.8 27.4
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
10.1
10.1
10.1
Stator mass
mS
kg
77.8
77.8
77.8
Rotor mass
mL
kg
30
30
30
Rotor moment of inertia
JL
10
-2
kgm
2
99.8
99.8
99.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
2.58
0.644
0.325
Phase inductance of winding
LSTR
mH
28
6.99
3.43
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
370 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6190
Symbol
Unit
-xxB15-2Jxx
-xxB15-5Gxx
-xxB15-8Fxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
6.22
6.22
6.41
Recommended minimum volume flow
H,MIN
l/min
8.85
8.85
8.85
Cooling medium temperature increase
ΔT
H
K
10.1
10.1
10.4
Pressure drop
Δp
H
bar
1.37
1.37
1.37
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.671
0.671
0.691
Recommended minimum volume flow
P,MIN
l/min
3.17
3.17
3.17
Cooling medium temperature increase
ΔT
P
K
3.04
3.04
3.13
Pressure drop
Δp
P
bar
1.37
1.37
1.37
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 371
Table 6- 39 1FW6190-xxB15-2Pxx, 1FW6190-xxB15-0Wxx
Technical data
1FW6190
Symbol
Unit
-xxB15-2Pxx
-xxB15-0Wxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1680
1560
Rated current
I
N
A
100
118
Rated speed
n
N
rpm
263
352
Rated power loss
P
V,N
kW
8.36
8.53
Limit data
Maximum torque
M
MAX
Nm
2970
2970
Maximum current
I
MAX
A
214
272
Electric motor power at M
MAX
P
EL,MAX
kW
73.7
88.5
Maximum speed
n
MAX
rpm
775
985
Maximum speed at maximum torque
n
MAX,MMAX
rpm
155
201
Max. speed without VPM
n
MAX,INV
rpm
529
673
No-load speed
n
MAX,0
rpm
387
492
Torque at n = 1 rpm
M
0
Nm
2020
2020
Current at M
0
and n = 1 rpm
I
0
A
123
156
Thermal static torque
M
0
*
Nm
1470
1470
Thermal stall current
I
0
*
A
86.9
111
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
17.2
13.5
Voltage constant
k
E
V/(1000/min)
1040
818
Motor constant at 20 °C kM,20 Nm/(W)0,5 27.7 27.4
Thermal time constant tTH s 180 180
No. of pole pairs
p
-
42
42
Cogging torque
MCOG
Nm
10.1
10.1
Stator mass
mS
kg
77.8
77.8
Rotor mass
mL
kg
30
30
Rotor moment of inertia
JL
10
-2
kgm
2
99.8
99.8
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.129
0.0813
Phase inductance of winding
LSTR
mH
1.38
0.856
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
6.28
6.41
Recommended minimum volume flow
H,MIN
l/min
8.85
8.85
Cooling medium temperature increase
ΔTH
K
10.2
10.4
Pressure drop
ΔpH
bar
1.37
1.37
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
372 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6190
Symbol
Unit
-xxB15-2Pxx
-xxB15-0Wxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.677
0.691
Recommended minimum volume flow
P,MIN
l/min
3.17
3.17
Cooling medium temperature increase
ΔT
P
K
3.07
3.13
Pressure drop
Δp
P
bar
1.37
1.37
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 373
Characteristics for 1FW6190-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
374 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 375
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
376 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 377
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
378 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 379
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
380 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6190-xxB20-xxxx
Table 6- 40 1FW6190-xxB20-5Gxx, 1FW6190-xxB20-8Fxx, 1FW6190-xxB20-2Pxx
Technical data
1FW6190
Symbol
Unit
-xxB20-5Gxx
-xxB20-8Fxx
-xxB20-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
2580
2510
2380
Rated current
I
N
A
52
72.2
107
Rated speed
n
N
rpm
70.1
109
188
Rated power loss
P
V,N
kW
10.6
10.9
10.7
Limit data
Maximum torque
M
MAX
Nm
3960
3960
3960
Maximum current
I
MAX
A
95.3
136
214
Electric motor power at M
MAX
P
EL,MAX
kW
48.8
60.3
79.5
Maximum speed
n
MAX
rpm
259
369
581
Maximum speed at maximum torque
n
MAX,MMAX
rpm
40.1
65.4
113
Max. speed without VPM
n
MAX,INV
rpm
177
252
397
No-load speed
n
MAX,0
rpm
129
185
291
Torque at n = 1 rpm
M
0
Nm
2690
2690
2690
Current at M
0
and n = 1 rpm
I
0
A
54.7
78.1
123
Thermal static torque
M
0
*
Nm
1960
1960
1960
Thermal stall current
I
0
*
A
38.7
55.3
86.9
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
51.6
36.1
22.9
Voltage constant
k
E
V/(1000/min)
3120
2180
1390
Motor constant at 20 °C kM,20 Nm/(W)0,5 32.8 32.3 32.6
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
13.4
13.4
13.4
Stator mass
mS
kg
96.6
96.6
96.6
Rotor mass
mL
kg
39.6
39.6
39.6
Rotor moment of inertia
JL
10
-2
kgm
2
132
132
132
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.825
0.416
0.165
Phase inductance of winding
LSTR
mH
9.29
4.55
1.84
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 381
Technical data
1FW6190
Symbol
Unit
-xxB20-5Gxx
-xxB20-8Fxx
-xxB20-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
7.96
8.21
8.04
Recommended minimum volume flow
H,MIN
l/min
12.8
12.8
12.8
Cooling medium temperature increase
ΔT
H
K
8.98
9.26
9.07
Pressure drop
Δp
H
bar
2.79
2.79
2.79
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.859
0.885
0.867
Recommended minimum volume flow
P,MIN
l/min
4.75
4.75
4.75
Cooling medium temperature increase
ΔT
P
K
2.6
2.68
2.63
Pressure drop
Δp
P
bar
2.79
2.79
2.79
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
382 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 6- 41 1FW6190-xxB20-0Wxx
Technical data
1FW6190
Symbol
Unit
-xxB20-0Wxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
2270
Rated current
I
N
A
129
Rated speed
n
N
rpm
249
Rated power loss
P
V,N
kW
10.9
Limit data
Maximum torque
M
MAX
Nm
3960
Maximum current
I
MAX
A
272
Electric motor power at M
MAX
P
EL,MAX
kW
94.6
Maximum speed
n
MAX
rpm
739
Maximum speed at maximum torque
n
MAX,MMAX
rpm
148
Max. speed without VPM
n
MAX,INV
rpm
505
No-load speed
n
MAX,0
rpm
369
Torque at n = 1 rpm
M
0
Nm
2690
Current at M
0
and n = 1 rpm
I
0
A
156
Thermal static torque
M
0
*
Nm
1960
Thermal stall current
I
0
*
A
111
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
18
Voltage constant
k
E
V/(1000/min)
1090
Motor constant at 20 °C kM,20 Nm/(W)0,5 32.3
Thermal time constant tTH s 180
No. of pole pairs
p
-
42
Cogging torque
MCOG
Nm
13.4
Stator mass
mS
kg
96.6
Rotor mass
mL
kg
39.6
Rotor moment of inertia
JL
10
-2
kgm
2
132
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.104
Phase inductance of winding
LSTR
mH
1.14
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
8.21
Recommended minimum volume flow
H,MIN
l/min
12.8
Cooling medium temperature increase
ΔTH
K
9.26
Pressure drop
ΔpH
bar
2.79
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 383
Technical data
1FW6190
Symbol
Unit
-xxB20-0Wxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.885
Recommended minimum volume flow
P,MIN
l/min
4.75
Cooling medium temperature increase
ΔT
P
K
2.68
Pressure drop
Δp
P
bar
2.79
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
384 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6190-xxB20-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 385
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
386 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 387
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
388 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 389
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
390 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.8
1FW6230-xxxxx-xxxx
Data sheet 1FW6230-xxB05-xxxx
Table 6- 42 1FW6230-xxB05-1Jxx, 1FW6230-xxB05-2Jxx, 1FW6230-xxB05-5Gxx
Technical data
1FW6230
Symbol
Unit
-xxB05-1Jxx
-xxB05-2Jxx
-xxB05-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
801
778
669
Rated current
I
N
A
16
22.2
41.4
Rated speed
n
N
rpm
66.1
104
275
Rated power loss
P
V,N
kW
3.66
3.78
3.7
Limit data
Maximum torque
M
MAX
Nm
1320
1320
1320
Maximum current
I
MAX
A
31.9
45.5
101
Electric motor power at M
MAX
P
EL,MAX
kW
17.4
21.1
33.3
Maximum speed
n
MAX
rpm
253
361
797
Maximum speed at maximum torque
n
MAX,MMAX
rpm
32.6
56
147
Max. speed without VPM
n
MAX,INV
rpm
173
247
545
No-load speed
n
MAX,0
rpm
126
181
399
Torque at n = 1 rpm
M
0
Nm
841
841
841
Current at M
0
and n = 1 rpm
I
0
A
17
24.2
53.4
Thermal static torque
M
0
*
Nm
614
614
614
Thermal stall current
I
0
*
A
12
17.1
37.8
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
52.7
36.9
16.7
Voltage constant
k
E
V/(1000/min)
3190
2230
1010
Motor constant at 20 °C kM,20 Nm/(W)0,5 17.7 17.4 17.6
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
49
49
49
Cogging torque
MCOG
Nm
4.2
4.2
4.2
Stator mass
mS
kg
31.9
31.9
31.9
Rotor mass
mL
kg
12.9
12.9
12.9
Rotor moment of inertia
JL
10
-2
kgm
2
62.2
62.2
62.2
Phase resistance of winding at 20 °C
RSTR, 20
Ω
2.97
1.5
0.301
Phase inductance of winding
LSTR
mH
26.9
13.2
2.71
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 391
Technical data
1FW6230
Symbol
Unit
-xxB05-1Jxx
-xxB05-2Jxx
-xxB05-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
2.75
2.84
2.78
Recommended minimum volume flow
H,MIN
l/min
4.79
4.79
4.79
Cooling medium temperature increase
ΔT
H
K
8.26
8.52
8.34
Pressure drop
Δp
H
bar
0.459
0.459
0.459
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.297
0.306
0.299
Recommended minimum volume flow
P,MIN
l/min
1.61
1.61
1.61
Cooling medium temperature increase
ΔT
P
K
2.65
2.73
2.67
Pressure drop
Δp
P
bar
0.459
0.459
0.459
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
392 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6230-xxB05-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 393
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
394 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 395
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
396 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 397
Data sheet 1FW6230-xxB07-xxxx
Table 6- 43 1FW6230-xxB07-1Jxx, 1FW6230-xxB07-2Jxx, 1FW6230-xxB07-5Gxx
Technical data
1FW6230
Symbol
Unit
-xxB07-1Jxx
-xxB07-2Jxx
-xxB07-5Gxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1140
1120
1020
Rated current
I
N
A
16.4
22.8
45.4
Rated speed
n
N
rpm
43.2
69.8
185
Rated power loss
P
V,N
kW
4.6
4.74
4.64
Limit data
Maximum torque
M
MAX
Nm
1840
1840
1840
Maximum current
I
MAX
A
31.9
45.5
101
Electric motor power at M
MAX
P
EL,MAX
kW
19.7
23.7
36.3
Maximum speed
n
MAX
rpm
181
258
570
Maximum speed at maximum torque
n
MAX,MMAX
rpm
18
35.9
103
Max. speed without VPM
n
MAX,INV
rpm
123
176
389
No-load speed
n
MAX,0
rpm
90.3
129
285
Torque at n = 1 rpm
M
0
Nm
1180
1180
1180
Current at M
0
and n = 1 rpm
I
0
A
17
24.2
53.4
Thermal static torque
M
0
*
Nm
860
860
860
Thermal stall current
I
0
*
A
12
17.1
37.8
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
73.8
51.7
23.4
Voltage constant
k
E
V/(1000/min)
4460
3120
1420
Motor constant at 20 °C kM,20 Nm/(W)0,5 22.1 21.7 22
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
49
49
49
Cogging torque
MCOG
Nm
5.88
5.88
5.88
Stator mass
mS
kg
41.4
41.4
41.4
Rotor mass
mL
kg
17.4
17.4
17.4
Rotor moment of inertia
JL
10
-2
kgm
2
84.3
84.3
84.3
Phase resistance of winding at 20 °C
RSTR, 20
Ω
3.73
1.88
0.378
Phase inductance of winding
LSTR
mH
37.3
18.3
3.75
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
398 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6230
Symbol
Unit
-xxB07-1Jxx
-xxB07-2Jxx
-xxB07-5Gxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
3.45
3.56
3.49
Recommended minimum volume flow
H,MIN
l/min
6.15
6.15
6.15
Cooling medium temperature increase
ΔT
H
K
8.08
8.33
8.15
Pressure drop
Δp
H
bar
0.756
0.756
0.756
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.373
0.384
0.376
Recommended minimum volume flow
P,MIN
l/min
2.15
2.15
2.15
Cooling medium temperature increase
ΔT
P
K
2.49
2.57
2.52
Pressure drop
Δp
P
bar
0.756
0.756
0.756
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 399
Table 6- 44 1FW6230-xxB07-8Fxx
Technical data
1FW6230
Symbol
Unit
-xxB07-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
936
Rated current
I
N
A
57.5
Rated speed
n
N
rpm
275
Rated power loss
P
V,N
kW
4.67
Limit data
Maximum torque
M
MAX
Nm
1840
Maximum current
I
MAX
A
139
Electric motor power at M
MAX
P
EL,MAX
kW
45.1
Maximum speed
n
MAX
rpm
790
Maximum speed at maximum torque
n
MAX,MMAX
rpm
148
Max. speed without VPM
n
MAX,INV
rpm
540
No-load speed
n
MAX,0
rpm
395
Torque at n = 1 rpm
M
0
Nm
1180
Current at M
0
and n = 1 rpm
I
0
A
74.2
Thermal static torque
M
0
*
Nm
860
Thermal stall current
I
0
*
A
52.4
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
16.9
Voltage constant
k
E
V/(1000/min)
1020
Motor constant at 20 °C kM,20 Nm/(W)0,5 21.9
Thermal time constant tTH s 180
No. of pole pairs
p
-
49
Cogging torque
MCOG
Nm
5.88
Stator mass
mS
kg
41.4
Rotor mass
mL
kg
17.4
Rotor moment of inertia
JL
10
-2
kgm
2
84.3
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.198
Phase inductance of winding
LSTR
mH
1.95
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
3.51
Recommended minimum volume flow
H,MIN
l/min
6.15
Cooling medium temperature increase
ΔTH
K
8.2
Pressure drop
ΔpH
bar
0.756
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
400 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6230
Symbol
Unit
-xxB07-8Fxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.378
Recommended minimum volume flow
P,MIN
l/min
2.15
Cooling medium temperature increase
ΔT
P
K
2.53
Pressure drop
Δp
P
bar
0.756
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 401
Characteristics for 1FW6230-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
402 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 403
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
404 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 405
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
406 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 407
Data sheet 1FW6230-xxB10-xxxx
Table 6- 45 1FW6230-xxB10-2Jxx, 1FW6230-xxB10-5Gxx, 1FW6230-xxB10-8Fxx
Technical data
1FW6230
Symbol
Unit
-xxB10-2Jxx
-xxB10-5Gxx
-xxB10-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
1630
1530
1460
Rated current
I
N
A
23.3
48.1
63.2
Rated speed
n
N
rpm
44.4
123
181
Rated power loss
P
V,N
kW
6.19
6.06
6.09
Limit data
Maximum torque
M
MAX
Nm
2630
2630
2630
Maximum current
I
MAX
A
45.5
101
139
Electric motor power at M
MAX
P
EL,MAX
kW
27.3
40.5
49.5
Maximum speed
n
MAX
rpm
181
399
553
Maximum speed at maximum torque
n
MAX,MMAX
rpm
19.8
69
101
Max. speed without VPM
n
MAX,INV
rpm
123
272
378
No-load speed
n
MAX,0
rpm
90.3
199
277
Torque at n = 1 rpm
M
0
Nm
1680
1680
1680
Current at M
0
and n = 1 rpm
I
0
A
24.2
53.4
74.2
Thermal static torque
M
0
*
Nm
1230
1230
1230
Thermal stall current
I
0
*
A
17.1
37.8
52.4
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
73.8
33.4
24.1
Voltage constant
k
E
V/(1000/min)
4460
2020
1460
Motor constant at 20 °C kM,20 Nm/(W)0,5 27.2 27.5 27.4
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
49
49
49
Cogging torque
MCOG
Nm
8.41
8.41
8.41
Stator mass
mS
kg
57.5
57.5
57.5
Rotor mass
mL
kg
24.3
24.3
24.3
Rotor moment of inertia
JL
10
-2
kgm
2
118
118
118
Phase resistance of winding at 20 °C
RSTR, 20
Ω
2.46
0.494
0.258
Phase inductance of winding
LSTR
mH
25.9
5.31
2.76
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
408 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6230
Symbol
Unit
-xxB10-2Jxx
-xxB10-5Gxx
-xxB10-8Fxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
4.65
4.55
4.58
Recommended minimum volume flow
H,MIN
l/min
7.98
7.98
7.98
Cooling medium temperature increase
ΔT
H
K
8.38
8.21
8.25
Pressure drop
Δp
H
bar
1.27
1.27
1.27
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.502
0.491
0.494
Recommended minimum volume flow
P,MIN
l/min
2.9
2.9
2.9
Cooling medium temperature increase
ΔT
P
K
2.49
2.44
2.45
Pressure drop
Δp
P
bar
1.27
1.27
1.27
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 409
Table 6- 46 1FW6230-xxB10-2Pxx
Technical data
1FW6230
Symbol
Unit
-xxB10-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
1330
Rated current
I
N
A
81.9
Rated speed
n
N
rpm
278
Rated power loss
P
V,N
kW
6.24
Limit data
Maximum torque
M
MAX
Nm
2630
Maximum current
I
MAX
A
199
Electric motor power at M
MAX
P
EL,MAX
kW
63.5
Maximum speed
n
MAX
rpm
790
Maximum speed at maximum torque
n
MAX,MMAX
rpm
150
Max. speed without VPM
n
MAX,INV
rpm
540
No-load speed
n
MAX,0
rpm
395
Torque at n = 1 rpm
M
0
Nm
1680
Current at M
0
and n = 1 rpm
I
0
A
106
Thermal static torque
M
0
*
Nm
1230
Thermal stall current
I
0
*
A
74.9
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
16.9
Voltage constant
k
E
V/(1000/min)
1020
Motor constant at 20 °C kM,20 Nm/(W)0,5 27.1
Thermal time constant tTH s 180
No. of pole pairs
p
-
49
Cogging torque
MCOG
Nm
8.41
Stator mass
mS
kg
57.5
Rotor mass
mL
kg
24.3
Rotor moment of inertia
JL
10
-2
kgm
2
118
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.129
Phase inductance of winding
LSTR
mH
1.35
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
4.68
Recommended minimum volume flow
H,MIN
l/min
7.98
Cooling medium temperature increase
ΔTH
K
8.44
Pressure drop
ΔpH
bar
1.27
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
410 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6230
Symbol
Unit
-xxB10-2Pxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.505
Recommended minimum volume flow
P,MIN
l/min
2.9
Cooling medium temperature increase
ΔT
P
K
2.51
Pressure drop
Δp
P
bar
1.27
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 411
Characteristics for 1FW6230-xxB10-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
412 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 413
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
414 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 415
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
416 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 417
Data sheet 1FW6230-xxB15-xxxx
Table 6- 47 1FW6230-xxB15-4Cxx, 1FW6230-xxB15-5Gxx, 1FW6230-xxB15-8Fxx
Technical data
1FW6230
Symbol
Unit
-xxB15-4Cxx
-xxB15-5Gxx
-xxB15-8Fxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
2450
2380
2320
Rated current
I
N
A
32.8
50.1
67.3
Rated speed
n
N
rpm
41.5
76.2
113
Rated power loss
P
V,N
kW
8.66
8.43
8.46
Limit data
Maximum torque
M
MAX
Nm
3950
3950
3950
Maximum current
I
MAX
A
63.8
101
139
Electric motor power at M
MAX
P
EL,MAX
kW
38.3
47.1
56.4
Maximum speed
n
MAX
rpm
169
266
369
Maximum speed at maximum torque
n
MAX,MMAX
rpm
18.5
41.8
64
Max. speed without VPM
n
MAX,INV
rpm
115
182
252
No-load speed
n
MAX,0
rpm
84.3
133
184
Torque at n = 1 rpm
M
0
Nm
2520
2520
2520
Current at M
0
and n = 1 rpm
I
0
A
33.9
53.4
74.2
Thermal static torque
M
0
*
Nm
1840
1840
1840
Thermal stall current
I
0
*
A
24
37.8
52.4
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
79.1
50.2
36.2
Voltage constant
k
E
V/(1000/min)
4780
3030
2190
Motor constant at 20 °C kM,20 Nm/(W)0,5 34.5 35 34.9
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
49
49
49
Cogging torque
MCOG
Nm
12.6
12.6
12.6
Stator mass
mS
kg
82.1
82.1
82.1
Rotor mass
mL
kg
35.7
35.7
35.7
Rotor moment of inertia
JL
10
-2
kgm
2
173
173
173
Phase resistance of winding at 20 °C
RSTR, 20
Ω
1.75
0.687
0.358
Phase inductance of winding
LSTR
mH
19.7
7.91
4.11
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
6.5
6.33
6.36
Recommended minimum volume flow
H,MIN
l/min
10.5
10.5
10.5
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
418 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6230
Symbol
Unit
-xxB15-4Cxx
-xxB15-5Gxx
-xxB15-8Fxx
Cooling medium temperature increase
ΔT
H
K
8.89
8.66
8.69
Pressure drop
Δp
H
bar
2.21
2.21
2.21
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.701
0.683
0.686
Recommended minimum volume flow
P,MIN
l/min
3.98
3.98
3.98
Cooling medium temperature increase
ΔT
P
K
2.53
2.47
2.48
Pressure drop
Δp
P
bar
2.21
2.21
2.21
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 419
Table 6- 48 1FW6230-xxB15-2Pxx, 1FW6230-xxB15-0Wxx
Technical data
1FW6230
Symbol
Unit
-xxB15-2Pxx
-xxB15-0Wxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
2210
2040
Rated current
I
N
A
91
117
Rated speed
n
N
rpm
172
258
Rated power loss
P
V,N
kW
8.67
8.46
Limit data
Maximum torque
M
MAX
Nm
3950
3950
Maximum current
I
MAX
A
199
279
Electric motor power at M
MAX
P
EL,MAX
kW
70.8
88.3
Maximum speed
n
MAX
rpm
527
738
Maximum speed at maximum torque
n
MAX,MMAX
rpm
97.1
141
Max. speed without VPM
n
MAX,INV
rpm
360
504
No-load speed
n
MAX,0
rpm
263
369
Torque at n = 1 rpm
M
0
Nm
2520
2520
Current at M
0
and n = 1 rpm
I
0
A
106
148
Thermal static torque
M
0
*
Nm
1840
1840
Thermal stall current
I
0
*
A
74.9
105
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
25.3
18.1
Voltage constant
k
E
V/(1000/min)
1530
1090
Motor constant at 20 °C kM,20 Nm/(W)0,5 34.5 34.9
Thermal time constant tTH s 180 180
No. of pole pairs
p
-
49
49
Cogging torque
MCOG
Nm
12.6
12.6
Stator mass
mS
kg
82.1
82.1
Rotor mass
mL
kg
35.7
35.7
Rotor moment of inertia
JL
10
-2
kgm
2
173
173
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.18
0.0895
Phase inductance of winding
LSTR
mH
2.01
1.03
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
6.51
6.36
Recommended minimum volume flow
H,MIN
l/min
10.5
10.5
Cooling medium temperature increase
ΔTH
K
8.9
8.69
Pressure drop
ΔpH
bar
2.21
2.21
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
420 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6230
Symbol
Unit
-xxB15-2Pxx
-xxB15-0Wxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.702
0.686
Recommended minimum volume flow
P,MIN
l/min
3.98
3.98
Cooling medium temperature increase
ΔT
P
K
2.54
2.48
Pressure drop
Δp
P
bar
2.21
2.21
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 421
Characteristics for 1FW6230-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
422 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 423
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
424 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 425
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
426 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 427
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
428 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6230-xxB20-xxxx
Table 6- 49 1FW6230-xxB20-5Gxx, 1FW6230-xxB20-8Fxx, 1FW6230-xxB20-2Pxx
Technical data
1FW6230
Symbol
Unit
-xxB20-5Gxx
-xxB20-8Fxx
-xxB20-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
3230
3170
3060
Rated current
I
N
A
51.1
69.3
95.3
Rated speed
n
N
rpm
53.4
80.7
123
Rated power loss
P
V,N
kW
10.8
10.8
11.1
Limit data
Maximum torque
M
MAX
Nm
5260
5260
5260
Maximum current
I
MAX
A
101
139
199
Electric motor power at M
MAX
P
EL,MAX
kW
53.3
63
77.9
Maximum speed
n
MAX
rpm
199
277
395
Maximum speed at maximum torque
n
MAX,MMAX
rpm
27.5
44.8
70
Max. speed without VPM
n
MAX,INV
rpm
136
189
270
No-load speed
n
MAX,0
rpm
99.7
138
198
Torque at n = 1 rpm
M
0
Nm
3360
3360
3360
Current at M
0
and n = 1 rpm
I
0
A
53.4
74.2
106
Thermal static torque
M
0
*
Nm
2460
2460
2460
Thermal stall current
I
0
*
A
37.8
52.4
74.9
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
66.9
48.2
33.7
Voltage constant
k
E
V/(1000/min)
4040
2910
2040
Motor constant at 20 °C kM,20 Nm/(W)0,5 41.2 41.1 40.6
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
49
49
49
Cogging torque
MCOG
Nm
16.8
16.8
16.8
Stator mass
mS
kg
107
107
107
Rotor mass
mL
kg
47.1
47.1
47.1
Rotor moment of inertia
JL
10
-2
kgm
2
228
228
228
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.879
0.459
0.23
Phase inductance of winding
LSTR
mH
10.5
5.46
2.68
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 429
Technical data
1FW6230
Symbol
Unit
-xxB20-5Gxx
-xxB20-8Fxx
-xxB20-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
8.11
8.14
8.34
Recommended minimum volume flow
H,MIN
l/min
13
13
13
Cooling medium temperature increase
ΔT
H
K
8.95
8.98
9.2
Pressure drop
Δp
H
bar
3.39
3.39
3.39
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.874
0.878
0.899
Recommended minimum volume flow
P,MIN
l/min
5.09
5.09
5.09
Cooling medium temperature increase
ΔT
P
K
2.47
2.48
2.54
Pressure drop
Δp
P
bar
3.39
3.39
3.39
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
430 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 6- 50 1FW6230-xxB20-0Wxx
Technical data
1FW6230
Symbol
Unit
-xxB20-0Wxx
Boundary conditions
DC link voltage
U
DC
V
600
Water cooling inlet temperature
T
VORL
°C
35
Rated temperature of winding
T
N
°C
130
Data at the rated operating point
Rated torque
M
N
Nm
2910
Rated current
I
N
A
126
Rated speed
n
N
rpm
184
Rated power loss
P
V,N
kW
10.8
Limit data
Maximum torque
M
MAX
Nm
5260
Maximum current
I
MAX
A
279
Electric motor power at M
MAX
P
EL,MAX
kW
95.5
Maximum speed
n
MAX
rpm
553
Maximum speed at maximum torque
n
MAX,MMAX
rpm
104
Max. speed without VPM
n
MAX,INV
rpm
378
No-load speed
n
MAX,0
rpm
277
Torque at n = 1 rpm
M
0
Nm
3360
Current at M
0
and n = 1 rpm
I
0
A
148
Thermal static torque
M
0
*
Nm
2460
Thermal stall current
I
0
*
A
105
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
24.1
Voltage constant
k
E
V/(1000/min)
1460
Motor constant at 20 °C kM,20 Nm/(W)0,5 41.1
Thermal time constant tTH s 180
No. of pole pairs
p
-
49
Cogging torque
MCOG
Nm
16.8
Stator mass
mS
kg
107
Rotor mass
mL
kg
47.1
Rotor moment of inertia
JL
10
-2
kgm
2
228
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.115
Phase inductance of winding
LSTR
mH
1.37
Data for main motor cooler *)
Maximum dissipated thermal power
QH,MAX
kW
8.14
Recommended minimum volume flow
H,MIN
l/min
13
Cooling medium temperature increase
ΔTH
K
8.98
Pressure drop
ΔpH
bar
3.39
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 431
Technical data
1FW6230
Symbol
Unit
-xxB20-0Wxx
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.878
Recommended minimum volume flow
P,MIN
l/min
5.09
Cooling medium temperature increase
ΔT
P
K
2.48
Pressure drop
Δp
P
bar
3.39
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
432 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6230-xxB20-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 433
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
434 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 435
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
436 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 437
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
438 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
6.2.9
1FW6290-xxxxx-xxxx
Data sheet 1FW6290-xxB07-xxxx
Table 6- 51 1FW6290-xxB07-5Gxx, 1FW6290-xxB07-0Lxx, 1FW6290-xxB07-2Pxx
Technical data
1FW6290
Symbol
Unit
-xxB07-5Gxx
-xxB07-0Lxx
-xxB07-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
2060
1920
1810
Rated current
I
N
A
52.3
86.2
105
Rated speed
n
N
rpm
106
204
272
Rated power loss
P
V,N
kW
5.15
5.14
5.18
Limit data
Maximum torque
M
MAX
Nm
4000
4000
4000
Maximum current
I
MAX
A
119
212
272
Electric motor power at M
MAX
P
EL,MAX
kW
46.9
68.9
83.2
Maximum speed
n
MAX
rpm
325
578
741
Maximum speed at maximum torque
n
MAX,MMAX
rpm
57.5
110
144
Max. speed without VPM
n
MAX,INV
rpm
222
395
506
No-load speed
n
MAX,0
rpm
162
289
371
Torque at n = 1 rpm
M
0
Nm
2220
2220
2220
Current at M
0
and n = 1 rpm
I
0
A
56.5
101
129
Thermal static torque
M
0
*
Nm
1590
1590
1590
Thermal stall current
I
0
*
A
40
71.1
91.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
39.8
22.4
17.4
Voltage constant
k
E
V/(1000/min)
2400
1350
1050
Motor constant at 20 °C kM,20 Nm/(W)0,5 37.5 37.6 37.4
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
11.1
11.1
11.1
Stator mass
mS
kg
72.6
72.6
72.6
Rotor mass
mL
kg
31
31
31
Rotor moment of inertia
JL
10
-2
kgm
2
228
228
228
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.375
0.118
0.0724
Phase inductance of winding
LSTR
mH
6.42
2.03
1.23
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 439
Technical data
1FW6290
Symbol
Unit
-xxB07-5Gxx
-xxB07-0Lxx
-xxB07-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
3.87
3.86
3.89
Recommended minimum volume flow
H,MIN
l/min
5.78
5.78
5.78
Cooling medium temperature increase
ΔT
H
K
9.63
9.6
9.68
Pressure drop
Δp
H
bar
0.358
0.358
0.358
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.417
0.416
0.42
Recommended minimum volume flow
P,MIN
l/min
2.22
2.22
2.22
Cooling medium temperature increase
ΔT
P
K
2.7
2.69
2.72
Pressure drop
Δp
P
bar
0.358
0.358
0.358
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
440 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6290-xxB07-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 441
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
442 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 443
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
444 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 445
Data sheet 1FW6290-xxB11-xxxx
Table 6- 52 1FW6290-xxB11-7Axx, 1FW6290-xxB11-0Lxx, 1FW6290-xxB11-2Pxx
Technical data
1FW6290
Symbol
Unit
-xxB11-7Axx
-xxB11-0Lxx
-xxB11-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
3320
3200
3110
Rated current
I
N
A
59.8
91.8
114
Rated speed
n
N
rpm
72.9
125
165
Rated power loss
P
V,N
kW
7.09
7.1
7.15
Limit data
Maximum torque
M
MAX
Nm
6280
6280
6280
Maximum current
I
MAX
A
133
212
272
Electric motor power at M
MAX
P
EL,MAX
kW
57.3
76.6
91.2
Maximum speed
n
MAX
rpm
230
368
472
Maximum speed at maximum torque
n
MAX,MMAX
rpm
39.3
68.6
90.4
Max. speed without VPM
n
MAX,INV
rpm
157
251
322
No-load speed
n
MAX,0
rpm
115
184
236
Torque at n = 1 rpm
M
0
Nm
3490
3490
3490
Current at M
0
and n = 1 rpm
I
0
A
63
101
129
Thermal static torque
M
0
*
Nm
2500
2500
2500
Thermal stall current
I
0
*
A
44.5
71.1
91.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
56.1
35.1
27.4
Voltage constant
k
E
V/(1000/min)
3390
2120
1660
Motor constant at 20 °C kM,20 Nm/(W)0,5 50.2 50.2 50
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
17.5
17.5
17.5
Stator mass
mS
kg
114
114
114
Rotor mass
mL
kg
45
45
45
Rotor moment of inertia
JL
10
-2
kgm
2
334
334
334
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.416
0.163
0.0998
Phase inductance of winding
LSTR
mH
8
3.14
1.9
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
446 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6290
Symbol
Unit
-xxB11-7Axx
-xxB11-0Lxx
-xxB11-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
5.33
5.33
5.37
Recommended minimum volume flow
H,MIN
l/min
12.8
12.8
12.8
Cooling medium temperature increase
ΔT
H
K
6.01
6.01
6.05
Pressure drop
Δp
H
bar
1.8
1.8
1.8
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.575
0.575
0.579
Recommended minimum volume flow
P,MIN
l/min
5.24
5.24
5.24
Cooling medium temperature increase
ΔT
P
K
1.58
1.58
1.59
Pressure drop
Δp
P
bar
1.8
1.8
1.8
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 447
Characteristics for 1FW6290-xxB11-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
448 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 449
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
450 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 451
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
452 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Data sheet 1FW6290-xxB15-xxxx
Table 6- 53 1FW6290-xxB15-7Axx, 1FW6290-xxB15-0Lxx, 1FW6290-xxB15-2Pxx
Technical data
1FW6290
Symbol
Unit
-xxB15-7Axx
-xxB15-0Lxx
-xxB15-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
35
Rated temperature of winding
T
N
°C
130
130
130
Data at the rated operating point
Rated torque
M
N
Nm
4600
4480
4390
Rated current
I
N
A
60.7
94.4
118
Rated speed
n
N
rpm
51.3
88.5
117
Rated power loss
P
V,N
kW
9.05
9.06
9.11
Limit data
Maximum torque
M
MAX
Nm
8570
8570
8570
Maximum current
I
MAX
A
133
212
272
Electric motor power at M
MAX
P
EL,MAX
kW
64
83.8
98.6
Maximum speed
n
MAX
rpm
169
270
346
Maximum speed at maximum torque
n
MAX,MMAX
rpm
26.6
48.7
64.9
Max. speed without VPM
n
MAX,INV
rpm
115
184
236
No-load speed
n
MAX,0
rpm
84.4
135
173
Torque at n = 1 rpm
M
0
Nm
4760
4760
4760
Current at M
0
and n = 1 rpm
I
0
A
63
101
129
Thermal static torque
M
0
*
Nm
3400
3400
3400
Thermal stall current
I
0
*
A
44.5
71.1
91.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
76.5
47.9
37.3
Voltage constant
k
E
V/(1000/min)
4630
2900
2260
Motor constant at 20 °C kM,20 Nm/(W)0,5 60.6 60.6 60.4
Thermal time constant tTH s 180 180 180
No. of pole pairs
p
-
42
42
42
Cogging torque
MCOG
Nm
23.8
23.8
23.8
Stator mass
mS
kg
156
156
156
Rotor mass
mL
kg
59
59
59
Rotor moment of inertia
JL
10
-2
kgm
2
440
440
440
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.531
0.208
0.127
Phase inductance of winding
LSTR
mH
10.8
4.24
2.58
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 453
Technical data
1FW6290
Symbol
Unit
-xxB15-7Axx
-xxB15-0Lxx
-xxB15-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
6.8
6.8
6.84
Recommended minimum volume flow
H,MIN
l/min
8.59
8.59
8.59
Cooling medium temperature increase
ΔT
H
K
11.4
11.4
11.5
Pressure drop
Δp
H
bar
0.804
0.804
0.804
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.733
0.733
0.738
Recommended minimum volume flow
P,MIN
l/min
3.41
3.41
3.41
Cooling medium temperature increase
ΔT
P
K
3.09
3.09
3.11
Pressure drop
Δp
P
bar
0.804
0.804
0.804
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
454 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Characteristics for 1FW6290-xxB15-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 455
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
456 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 457
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
458 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 459
Data sheet 1FW6290-xxB20-xxxx
Table 6- 54 1FW6290-xxB20-0Lxx, 1FW6290-xxB20-2Pxx
Technical data
1FW6290
Symbol
Unit
-xxB20-0Lxx
-xxB20-2Pxx
Boundary conditions
DC link voltage
U
DC
V
600
600
Water cooling inlet temperature
T
VORL
°C
35
35
Rated temperature of winding
T
N
°C
130
130
Data at the rated operating point
Rated torque
M
N
Nm
5760
5670
Rated current
I
N
A
95.8
121
Rated speed
n
N
rpm
67.9
90.3
Rated power loss
P
V,N
kW
11
11.1
Limit data
Maximum torque
M
MAX
Nm
10900
10900
Maximum current
I
MAX
A
212
272
Electric motor power at M
MAX
P
EL,MAX
kW
90.8
106
Maximum speed
n
MAX
rpm
213
273
Maximum speed at maximum torque
n
MAX,MMAX
rpm
36.9
49.9
Max. speed without VPM
n
MAX,INV
rpm
145
187
No-load speed
n
MAX,0
rpm
106
137
Torque at n = 1 rpm
M
0
Nm
6030
6030
Current at M
0
and n = 1 rpm
I
0
A
101
129
Thermal static torque
M
0
*
Nm
4310
4310
Thermal stall current
I
0
*
A
71.1
91.3
Physical constants
Torque constant at 20 °C
k
T,20
Nm/A
60.7
47.3
Voltage constant
k
E
V/(1000/min)
3670
2860
Motor constant at 20 °C kM,20 Nm/(W)0,5 69.6 69.4
Thermal time constant tTH s 180 180
No. of pole pairs
p
-
42
42
Cogging torque
MCOG
Nm
30.2
30.2
Stator mass
mS
kg
188
188
Rotor mass
mL
kg
73
73
Rotor moment of inertia
JL
10
-2
kgm
2
546
546
Phase resistance of winding at 20 °C
RSTR, 20
Ω
0.253
0.155
Phase inductance of winding
LSTR
mH
5.35
3.25
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
460 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Technical data
1FW6290
Symbol
Unit
-xxB20-0Lxx
-xxB20-2Pxx
Data for main motor cooler *)
Maximum dissipated thermal power
Q
H,MAX
kW
8.27
8.32
Recommended minimum volume flow
H,MIN
l/min
14.1
14.1
Cooling medium temperature increase
ΔT
H
K
8.41
8.46
Pressure drop
Δp
H
bar
2.22
2.22
Data for precision motor cooler *)
Maximum dissipated thermal power
Q
P,MAX
kW
0.892
0.897
Recommended minimum volume flow
P,MIN
l/min
5.86
5.86
Cooling medium temperature increase
ΔT
P
K
2.19
2.2
Pressure drop
Δp
P
bar
2.22
2.22
*) Parallel connection of main and precision motor cooler
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 461
Characteristics for 1FW6290-xxB20-xxxx
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
462 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Torque M with respect to speed n
Torque M with respect to speed n
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 463
Short-circuit braking torque MBr with respect to speed n
Main cooler and precision cooler - pressure losses Δ p with respect to the flow rate
(: main cooler HK and precision cooler PK connected in parallel)
Technical data and characteristics
6.2 Data sheets and diagrams
1FW6 Built-in torque motors
464 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Rotor power loss PLV with respect to speed n
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 465
Preparation for use
7
WARNING
Risk of death and crushing as a result of permanent magnet fields
Severe injury and material damage can result if you do not take into consideration the
safety instructions relating to permanent magnet fields.
• Observe the information in Chapter "Danger from strong magnetic fields (Page 29)".
The rotor is secured in the stator by means of transport locks, and is protected by spacer
film. The original packaging for the built-in torque motor and the transport locks (incl. the
screws) are required for storage/transport purposes and should, therefore, be kept in a safe
place.
WARNING
Risk of toppling over
Motors, stators, and rotors must not be stacked too high – risk of death, personal injury
and/or material damage.
• Never stack packed or unpacked motors, stators or rotors on top of one another.
• Only transport and store motors, stators and rotors in the horizontal position.
• Observe the safety instructions and handling on the packaging.
Preparation for use
7.1 Transporting
1FW6 Built-in torque motors
466 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Incorrect packaging, storage and/or incorrect transport
Risk of death, injury and/or material damage can occur if the devices are packed, stored, or
transported incorrectly.
• Always follow the safety instructions for storage and transport.
• Before transporting or lifting machines or parts machines, lock the rotary axes so the
they cannot accidentally rotate. This is necessary, as the axes are not self locking.
• Always correctly and carefully carry out storage, transport and lifting operations.
• Only use suitable devices and equipment that are in perfect condition.
• Only use lifting devices, transport equipment and suspension equipment that comply
with the appropriate regulations.
• IATA regulations must be observed when components are transported by air.
• Mark locations where rotors are stored with warning and prohibit signs according to the
tables in Chapter "Supplied pictograms"
• Observe the warning instructions on the packaging.
• Always wear safety shoes and safety gloves.
• Take into account the maximum loads that personnel can lift and carry. The motors and
their components can weigh more than 13 kg.
• Torque motors and rotors must always be transported and stored in the packaged
condition.
– Replace any defective packaging. Correct packaging offers protection against
sudden forces of attraction that can occur in their immediate vicinity. Further, when
correctly packaged you are protected against hazardous motion when storing and
moving rotors.
–
Only use undamaged original packaging.
Note
Original packaging
Keep the packaging of components with permanent
magnets where possible!
When reusing the original packaging do not cover safety instructions that are possibly
attached. When required, use transparent adhesive tape for the packaging.
Preparation for use
7.1 Transporting
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 467
7.1
Transporting
Note
UN number for permanent magnets
UN number 2807
is allocated to permit magnets as hazardous item.
When shipping products that contain permanent magnets by sea or road, no additional
packaging measures are required for protection against magnetic fields.
7.1.1
Ambient conditions for transportation
Based on EN 60721-3-2 (for transportation)
Table 7- 1 Climatic ambient conditions
Lower air temperature limit:
- 5° C (deviates from 3K3)
Upper air temperature limit:
+ 40° C
Lower relative humidity limit:
5 %
Upper relative humidity limit:
85 %
Rate of temperature fluctuations:
Max. 0.5 K/min
Condensation:
Not permissible
Formation of ice:
Not permissible
Transportation:
Class 2K2
Transport is only permissible in locations that are fully protected against the weather (in halls or rooms).
Table 7- 2 Biological ambient conditions
Transportation:
Class 2B1
Table 7- 3 Chemical ambient conditions
Transportation:
Class 2C1
Table 7- 4 Mechanically active ambient conditions
Transportation:
Class 2S2
Table 7- 5 Mechanical ambient conditions
Transportation:
Class 2M2
Preparation for use
7.1 Transporting
1FW6 Built-in torque motors
468 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
7.1.2
Packaging specifications for transport by air
When transporting products containing permanent magnets by air, the maximum permissible
magnetic field strengths specified by the appropriate IATA Packing Instruction must not be
exceeded. Special measures may be required so that these products can be shipped. Above
a certain magnetic field strength, shipping requires that you notify the relevant authorities
and appropriately label the products.
Note
The magnetic field strengths listed in the following always refer to values for the DC
magnetic field specified in the IATA packaging instruction
953. If the values change, then we
will take this into account in the next edition.
Products whose highest field strength exceeds 0.418 A/m, as determined at a distance of
4.6 m from the product, require shipping authorization. This product will only be shipped with
previous authorization from the responsible national body of the country from where the
product is being shipped (country of origin) and the country where the airfreight company is
based. Special measures need to be taken to enable the product to be shipped.
When shipping products whose highest field strength is equal to or greater than 0.418 A/m,
as determined at a distance of 2.1 m from the product, you have a duty to notify the relevant
authorities and appropriately label the product.
When shipping products whose highest field strength is less than 0.418 A/m, as determined
at a distance of 2.1 m from the product, you do not have to notify the relevant authorities and
you do not have to label the product.
Shipping originally packed motor components neither has to be disclosed nor marked.
7.1.3
Lifting rotors
NOTICE
Damage to the motor when incorrectly lifted
Improper use of lifting devices can cause plastic deformation of the motor.
• To lift the motor (or stator/rotor), at least three lifting eyebolts are required.
• Screw the lifting eyebolts symmetrically into the tapped holes on the flat motor (or
stator/rotor).
• Only lift motors (or stators/rotors) when they are in a horizontal position.
• The lifting ropes must be the same length. The tightened lifting ropes must form an
angle of at least 50° between the lifting rope and motor (or stator/rotor).
Preparation for use
7.2 Storage
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 469
7.2
Storage
7.2.1
Ambient conditions for long-term storage
Based on EN 60721-3-1 (for long-term storage)
Table 7- 6 Climatic ambient conditions
Lower air temperature limit:
- 5° C (deviates from 3K3)
Upper air temperature limit:
+ 40° C
Lower relative humidity limit:
5 %
Upper relative humidity limit:
85 %
Rate of temperature fluctuations: Max. 0.5 K/min
Condensation:
Not permissible
Formation of ice:
Not permissible
Long-term storage:
Class 1K3 and class 1Z1 have a different upper relative humidity
Storage is only permissible in locations that are fully protected against the weather (in halls or rooms).
Table 7- 7 Biological ambient conditions
Long-term storage:
Class 1B1
Table 7- 8 Chemical ambient conditions
Long-term storage:
Class 1C1
Table 7- 9 Mechanically active ambient conditions
Long-term storage:
Class 1S2
Table 7- 10 Mechanical ambient conditions
Long-term storage:
Class 1M2
Preparation for use
7.2 Storage
1FW6 Built-in torque motors
470 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
7.2.2
Storage in rooms and protection against humidity
The motors can be stored for up to two years under the following conditions:
Storing indoors
● Apply a preservation agent (e.g. Tectyl) to bare external components if this has not
already been carried out in the factory.
● Store the motors as described in Section "Ambient conditions for long-term storage".
The storage room/area must satisfy the following conditions:
– Dry
– Dust-free
– Free of any vibration
– Well ventilated
– Protected against extreme weather conditions
– The air inside the room or space must be free of any aggressive gases
● Protect the motor against shocks and humidity.
● Make sure that the motor is covered properly.
Protection against humidity
If a dry storage area is not available, then take the following precautions:
● Wrap the motor in humidity-absorbent material. Then wrap it in foil so that it is air tight.
● Include several bags of desiccant in the sealed packaging. Check the desiccant and
replace it as required.
● Place a humidity meter in the sealed packaging to indicate the level of air humidity inside
it.
● Inspect the motor on a regular basis.
Protecting the cooling system for motors with integrated cooling
Before you store the motor after use, perform the following actions:
● Empty the cooling channels.
● Blow out the cooling ducts with dry, compressed air so that the cooling ducts are
completely empty.
● Seal the connections of the cooling system.
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 471
Electrical connection
8
NOTICE
Destruction of the motor if it is directly connected to the three-phase line supply
The motor will be destroyed if it is directly connected to the three-phase line supply.
• Only operate the motors with the appropriately configured converters.
WARNING
Risk of electric shock
If you connect the voltage to the stator as individual component, then there is a risk of
electric shock as there is no touch protection.
• Only connect a voltage if the motor component is installed in the assembled state in the
machine.
WARNING
Risk of electric shock due to incorrect connection
If you incorrectly connect the motor this can result in death, serious injury, or extensive
material damage. The motors require an impressed sinusoidal current.
• Connect the motor in accordance with the circuit diagram provided in this
documentation.
• Refer also to the documentation for the drive system used.
Electrical connection
1FW6 Built-in torque motors
472 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
WARNING
Electrical shock hazard
Every movement of the rotor compared with the stator and vice versa induces a voltage at
the stator power connections.
When the motor is switched on, the stator power connections are also at a specific voltage.
If you use defective cable ports, you could suffer an electric shock.
• Only mount and remove the electrical components if you are qualified to do so.
• Any work carried out at the motor must always be done with the system in a no-voltage
condition.
• Do not touch the cable ports. Correctly connect the stator power connections, or insulate
them properly.
• Do not disconnect the power connections when the stator is under voltage (live).
• Only use the specific power cables intended for the purpose.
• First connect the protective conductor (PE).
• Connect the cable shield through a wide area.
• First connect the power cable to the stator before you connect the power cable to the
inverter.
• First disconnect the connection to the inverter before you disconnect the power
connection to the stator.
• Disconnect the protective conductor PE last.
NOTICE
Destruction of the motor
Removing the connection block for the motor feeder cables at the motor can destroy the
motor.
• Never remove the connection block on the motor for the motor feeder cables (power and
signal cables).
The cables for the power connection are brought out at the front of the stator (B flange).
The open cable ends must be connected in a terminal box, which must be provided by the
machine manufacturer. Sufficient installation space must be provided in the axes
construction. Refer to the Chapter "Shielding, grounding and equipotential bonding".
Standard MOTION–CONNECT cables, which are available with the standard range of
accessories for the drive system, can be used from this EMC-compliant terminal box
(minimum degree of protection: IP54).
Electrical connection
8.1 Permissible line system types
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 473
WARNING
Electric shock caused by high leakage currents
When touching conductive parts of the machine, high leakage currents can result in an
electric shock.
• For high leakage currents, observe the increased requirements placed on the protective
conductor. The requirements are laid down in standards EN 61800-5-1 and EN 60204-1.
• For high leakage currents, attach warning symbols to Power Drive System .
WARNING
Risk of electric shock as a result of residual voltages
There is a risk of electric shock if hazardous residual voltages are present at the motor
connections. Even after switching off the power supply, active motor parts can have a
charge exceeding 60 μC. In addition, even after withdrawing the connector 1 s after
switching off the voltage, more than 60 V can be present at the free cable ends.
• Wait for the discharge time to elapse.
8.1
Permissible line system types
Permissible line system types and voltages
The following table shows the permissible line voltages of TN line supply systems for the
motors.
Table 8- 1 Permissible line voltages of TN line supply systems, resulting DC link voltages and con-
verter output voltages
Permissible line sup-
ply voltage
Resulting DC link voltage UDC
Converter output voltage (rms value)
Ua max
400 V 600 V (controlled)
528 V (uncontrolled)
425 V (controlled)
380 V (uncontrolled)
480 V
634 V (uncontrolled)
460 V (uncontrolled)
When using the SINAMICS S120 drive system, the motors are always approved for
operation on the following line supplies:
● TN line systems with grounded neutral point
● TT line systems with grounded neutral point
● IT line systems
Electrical connection
8.2 Motor circuit diagram
1FW6 Built-in torque motors
474 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
When operated on IT line systems, a protective device should be provided that switches off
the drive system in the case of a ground fault.
In operation with a grounded external conductor, an isolating transformer with grounded
neutral (secondary side) must be connected between the line supply and the drive system.
This protects the winding insulation from excessive stress.
8.2
Motor circuit diagram
The circuit diagram of a stator looks like this:
Figure 8-1 Circuit diagram of a stator
Note
Additional temperature monitoring circuit Temp-S
1FW6090
-xxxxx-xxx2 to 1FW6290-xxxxx-xxx2 motors are equipped with an additional
temperature monitoring circuit Temp
-S. The associated interface designations are 2TP1 and
2TP2.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 475
8.3
System integration
8.3.1
Drive system
Components
The drive system that feeds a motor comprises an infeed module, a power module and a
control module. For the SINAMICS S120 drive system, these modules are called "Line
Modules", "Motor Modules" and "Control Units". Line Modules can be regulated with
feedback (ALM, Active Line Module), unregulated with feedback (SLM, Smart Line Module),
or unregulated without feedback (BLM, Basic Line Module).
To operate several motors simultaneously on a single drive system, either one Motor Module
per motor or one Motor Module for several motors can be provided, depending on the
application. The appropriate choice of Line Module is primarily determined by the power
consumption of the motors used. Other important related factors are the line voltage,
regenerative feedback, and the DC-link voltage.
Note
The order designations for the power cables in the figures below do not apply to motors with
single cores.
The following diagram shows an example of a motor integrated into a system with the
connection of Temp-S, Temp-F and an absolute encoder (EnDat with 1 VPP, order
designation EnDat01 or EnDat02, or SSI with 1 VPP) via SME125.
Figure 8-2 System integration with SME125 (example)
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
476 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
The following diagram shows an example of a motor integrated into a system with the
connection of Temp-S, Temp-F and an incremental encoder (sin/cos 1 VPP) via SME120.
Figure 8-3 System integration with SME120 (example)
Note
Connector sizes, see Chapter "
Data for the power cable at the stator (Page 506)".
The following diagram shows an example of a motor integrated into a system with the
connection of Temp-S and Temp-F via TM120. An incremental encoder (sin/cos 1 VPP) or
absolute encoder (EnDat with 1 VPP, order designation EnDat01 or EnDat02, or SSI with
1 VPP) is connected via SMC20.
Figure 8-4 System integration with TM120 (example)
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 477
Signal connection
Only fully-threaded plug connectors can be used to connect signals. SPEED CONNECT
connections are not compatible.
Power connection
Prefabricated cables with full thread plug connectors or SPEED-CONNECT plug connectors
can be used as follows to connect the power:
Table 8- 2 Compatibility
Cable at the motor with
Connecting cable with
Compatible
SPEED-CONNECT plug connectors
SPEED-CONNECT plug connectors
Yes
SPEED-CONNECT plug connectors Fully-threaded plug connectors Yes
For suitable cables, see Catalog.
Note
Remove the O
-ring from the SPEED CONNECT plug connector before connecting it to a
SPEED CONNECT mating plug connector.
For plug connections comprising SPEED CONNECT and full thr
ead plug connectors, the O-
ring is required to ensure that the connection is tight and resistant to vibration. Do not
remove the O
-ring if this combination is used.
Even if a SPEED CONNECT plug connector has been correctly connected to a full thread
plug c
onnector, a gap will remain between the connector and mating connector. Do not try to
eliminate this gap by tightening the connectors further. This could damage the plug
connector.
Requirements
● The power unit is selected depending on the motor current at torque M0 or according to
the maximum motor current.
● The encoder system used must be harmonized with the particular application.
Note
Read the corresponding documentation about open
-loop and closed-loop control systems.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
478 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
NOTICE
Damaged main insulation
In systems where direct drives are used on controlled infeeds, electrical oscillations can
occur with respect to ground potential. These oscillations are, among other things,
influenced by:
• The lengths of the cables
• The rating of the infeed/regenerative feedback module
• The type of infeed/regenerative feedback module (particularly when an HFD
commutating reactor is already present)
• The number of axes
• The size of the motor
• The winding design of the motor
• The type of line supply
• The place of installation
The oscillations lead to increased voltage loads and may damage the main insulation!
• To dampen the oscillations we recommend the use of the associated Active Interface
Module or an HFD reactor with damping resistor. For specific details, refer to the
documentation of the drive system being used or contact your local Siemens office.
Note
The corresponding Active Interface Module or the appropriate HFD line reactor must be used
to operate the Active Line Module controlled infeed unit.
8.3.2
Sensor Module SME12x
Sensor Module External SME12x is a module to evaluate:
● Incremental encoders with sin/cos 1 VPP interface (SME120)
● Absolute encoders with EnDat interface (SME125)
● Temperature sensors
The temperature sensors in the motor do not have safe electrical separation in order to
achieve better thermal contact to the motor winding.
The SME12x evaluates the temperature sensors with safe electrical separation.
Information about the SME12x is provided in the "SINAMICS S120 Control Units and
Additional System Components" Equipment Manual.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 479
8.3.3
TM120 Terminal Module
The TM120 Terminal Module is a module for evaluating temperature signals.
The temperature sensors in the motor do not have safe electrical separation in order to
achieve better thermal contact to the motor winding.
Terminal Module TM120 evaluates the temperature sensors with safe electrical separation.
Information about the TM120 is provided in the Equipment Manual "SINAMICS S120 Control
Units and Additional System Components".
8.3.4
SMC20 Sensor Module
The Sensor Module Cabinet-Mounted SMC20 is a module to evaluate:
● Incremental encoders with sin/cos 1 VPP interface
● Absolute encoders with EnDat interface
Information about the SMC20 is provided in the "SINAMICS S120 Control Units and
Additional System Components" Equipment Manual.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
480 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
8.3.5
Electrical connection components
Table 8- 3 Overview of available motor types with respect to the position of the electrical connection
Order designation
Outgoing feeder
Strain relief
1FW6050-0WBxx-xxxx
Axial
Sleeve
1FW6050-0TBxx-xxxx Tangential Sleeve
1FW6060-0WBxx-xxxx
Axial
Sleeve
1FW6060-0TBxx-xxxx
Tangential
Sleeve
1FW6090-0PBxx-xxxx
Axial
Sleeve
1FW6090-0QBxx-xxxx
Radial (outward)
Sleeve
1FW6090-0NBxx-xxxx
Tangential
Sleeve
1FW6130-0PBxx-xxxx
Axial
Sleeve
1FW6130-0QBxx-xxxx
Radial (outward)
Sleeve
1FW6130-0NBxx-xxxx
Tangential
Sleeve
1FW6150-0PBxx-xxxx
Axial
Sleeve
1FW6150-0QBxx-xxxx
Radial (outward)
Sleeve
1FW6150-0NBxx-xxxx
Tangential
Sleeve
1FW6160-0WBxx-xxxx
Axial
Sleeve
1FW6160-0VBxx-xxxx
Radial (outward)
Sleeve
1FW6160-0TBxx-xxxx
Tangential
Sleeve
1FW6190-0WBxx-xxxx
Axial
Sleeve
1FW6190-0VBxx-xxxx
Radial (outward)
Sleeve
1FW6190-0TBxx-xxxx
Tangential
Sleeve
1FW6230-0WBxx-xxxx
Axial
Sleeve
1FW6230-0VBxx-xxxx Radial (outward) Sleeve
1FW6230-0TBxx-xxxx
Tangential
Sleeve
1FW6290-0WBxx-xxxx
Axial
Sleeve
1FW6290-0VBxx-xxxx
Radial (outward)
Sleeve
1FW6290-0TBxx-xxxx
Tangential
Sleeve
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 481
Dimensions of the electrical connections
Figure 8-5 Electrical connection axial with sleeve for 1FW605 and 1FW606
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
482 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-6 Electrical connection tangential with sleeve for 1FW605 and 1FW606
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 483
Figure 8-7 Electrical connection (axial) with sleeve for 1FW609
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
484 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-8 Electrical connection (radial, outward) with sleeve for 1FW609
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 485
Figure 8-9 Electrical connection (tangential) with sleeve for 1FW609
Figure 8-10 Electrical connection (axial) with sleeve for 1FW613
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
486 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-11 Electrical connection (radial, outward) with sleeve for 1FW613
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 487
Figure 8-12 Electrical connection (tangential) with sleeve for 1FW613
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
488 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-13 Electrical connection (axial) with sleeve for 1FW615
Figure 8-14 Electrical connection (radial, outward) with sleeve for 1FW615
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 489
Figure 8-15 Electrical connection (tangential) with sleeve for 1FW615
Figure 8-16 Electrical connection (axial) with sleeve for 1FW616, 1FW619, and 1FW623
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
490 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-17 Electrical connection (axial) with sleeve and single core for 1FW616, 1FW619, and
1FW623, 25 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 491
Figure 8-18 Electrical connection (axial) with sleeve and single core for 1FW623, 35 mm2 core cross-
section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
492 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-19 Electrical connection (axial) with sleeve and single core for 1FW616 and 1FW619,
50 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 493
Figure 8-20 Electrical connection (axial) with sleeve and single core for 1FW616, 1FW619, and
1FW623, 70 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
494 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-21 Electrical connection (radial, outward) with sleeve for 1FW616, 1FW619, and 1FW623 up to 6 mm2 core
cross-section
Figure 8-22 Electrical connection (radial, outward) with sleeve for 1FW616, 1FW619, and 1FW623 as of 10 mm2 core
cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 495
Figure 8-23 Electrical connection (radial, outward) with sleeve and single core for 1FW616, 1FW619, and 1FW623,
25 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
496 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-24 Electrical connection (radial, outward) with sleeve and single core for 1FW623, 35 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 497
Figure 8-25 Electrical connection (radial, outward) with sleeve and single core for 1FW616 and 1FW619, 50 mm2 core
cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
498 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-26 Electrical connection (radial, outward) with sleeve and single core for 1FW616, 1FW619, and 1FW623,
70 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 499
Figure 8-27 Electrical connection (tangential) with sleeve for 1FW616, 1FW619, and 1FW623
Figure 8-28 Electrical connection (axial) with sleeve for 1FW629
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
500 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-29 Electrical connection (axial) with sleeve and single core for 1FW629, 35 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 501
Figure 8-30 Electrical connection (axial) with sleeve and single core for 1FW629, 70 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
502 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-31 Electrical connection (radial, outward) with sleeve for 1FW629
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 503
Figure 8-32 Electrical connection (radial, outward) with sleeve and single core for 1FW629, 35 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
504 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-33 Electrical connection (radial, outward) with sleeve and single core for 1FW629, 70 mm2 core cross-section
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 505
Figure 8-34 Electrical connection (tangential) with sleeve for 1FW629
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
506 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
8.3.6
Data for the power cable at the stator
Table 8- 4 Data for the power cable at the stator
Motor type
Max. diameter
"d1" in mm 1)
No. of cores x cross-
section in mm2
Min. bending radius
"R1" in mm 1)
Max. height of
sleeve "C1" in mm
Connector
size 2)
1FW6050-xxB03-0Fxx
11
4x2.5
44
18
1
1FW6050-xxB05-0Fxx
11
4x2.5
44
18
1
1FW6050-xxB07-0Fxx
11
4x2.5
44
18
1
1FW6050-xxB07-0Kxx
11
4x2.5
44
18
1
1FW6050-xxB10-0Kxx
11
4x2.5
44
18
1
1FW6050-xxB15-0Kxx
11
4x2.5
44
18
1
1FW6050-xxB15-1Jxx
11
4x2.5
44
18
1
1FW6060-xxB03-0Fxx
11
4x2.5
44
18
1
1FW6060-xxB05-0Fxx
11
4x2.5
44
18
1
1FW6060-xxB05-0Kxx
11
4x2.5
44
18
1
1FW6060-xxB07-0Fxx
11
4x2.5
44
18
1
1FW6060-xxB07-0Kxx
11
4x2.5
44
18
1
1FW6060-xxB10-0Kxx
11
4x2.5
44
18
1
1FW6060-xxB10-1Jxx
11
4x2.5
44
18
1
1FW6060-xxB15-0Kxx
11
4x2.5
44
18
1
1FW6060-xxB15-1Jxx
11
4x2.5
44
18
1
1FW6090-xxB05-0Fxx
11
4x2.5
44
18
1
1FW6090-xxB05-0Kxx
11
4x2.5
44
18
1
1FW6090-xxB07-0Kxx
11
4x2.5
44
18
1
1FW6090-xxB07-1Jxx
11
4x2.5
44
18
1
1FW6090-xxB10-0Kxx
11
4x2.5
44
18
1
1FW6090-xxB10-1Jxx
11
4x2.5
44
18
1
1FW6090-xxB15-1Jxx
11
4x2.5
44
18
1
1FW6090-xxB15-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6130-xxB05-0Kxx 11 4x2.5 44 18 1
1FW6130-xxB05-1Jxx 11 4x2.5 44 18 1
1FW6130-xxB07-0Kxx
11
4x2.5
44
18
1
1FW6130-xxB07-1Jxx
11
4x2.5
44
18
1
1FW6130-xxB10-1Jxx
11
4x2.5
44
18
1
1FW6130-xxB10-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6130-xxB15-1Jxx
11
4x2.5
44
18
1
1FW6130-xxB15-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6150-xxB05-1Jxx
11
4x2.5
44
18
1
1FW6150-xxB05-4Fxx
18.2
4x10.0
72.8
29
1.5
1FW6150-xxB07-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6150-xxB07-4Fxx
18.2
4x10.0
72.8
29
1.5
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 507
Motor type
Max. diameter
"d1" in mm 1)
No. of cores x cross-
section in mm2
Min. bending radius
"R1" in mm 1)
Max. height of
sleeve "C1" in mm
Connector
size 2)
1FW6150-xxB10-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6150-xxB10-4Fxx
18.2
4x10.0
72.8
29
1.5
1FW6150-xxB15-2Jxx
18.2
4x10.0
72.8
29
1.5
1FW6150-xxB15-4Fxx
18.2
4x10.0
72.8
29
1.5
1FW6160-xxB05-1Jxx
11
4x2.5
44
18
1
1FW6160-xxB05-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6160-xxB05-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6160-xxB07-1Jxx
11
4x2.5
44
18
1
1FW6160-xxB07-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6160-xxB07-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6160-xxB07-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6160-xxB10-1Jxx
11
4x2.5
44
18
1
1FW6160-xxB10-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6160-xxB10-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6160-xxB10-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6160-xxB10-2Pxx 18.2 3x(1x50) + M10 f. PE
(1x25)*)
54.6 29 -
1FW6160-xxB15-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6160-xxB15-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6160-xxB15-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6160-xxB15-2Pxx 18.2 3x(1x50) + M10 f. PE
(1x25)*)
54.6 29 -
1FW6160-xxB15-0Wxx 20.5 3x(1x70) + M10 f. PE
(1x35)*)
61.5 29 -
1FW6160-xxB20-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6160-xxB20-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6160-xxB20-2Pxx 18.2 3x(1x50) + M10 f. PE
(1x25)*)
54.6 29 -
1FW6160-xxB20-0Wxx 20.5 3x(1x70) + M10 f. PE
(1x35)*)
61.5 29 -
1FW6190-xxB05-1Jxx
11
4x2.5
44
18
1
1FW6190-xxB05-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6190-xxB05-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6190-xxB07-1Jxx
11
4x2.5
44
18
1
1FW6190-xxB07-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6190-xxB07-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6190-xxB07-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
508 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Motor type
Max. diameter
"d1" in mm 1)
No. of cores x cross-
section in mm2
Min. bending radius
"R1" in mm 1)
Max. height of
sleeve "C1" in mm
Connector
size 2)
1FW6190-xxB10-1Jxx
11
4x2.5
44
18
1
1FW6190-xxB10-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6190-xxB10-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6190-xxB10-8Fxx 13.5
3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6190-xxB10-2Pxx 18.2 3x(1x50) + M10 f. PE
(1x25)*)
54.6 29 -
1FW6190-xxB15-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6190-xxB15-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6190-xxB15-8Fxx 13.5
3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6190-xxB15-2Pxx 18.2
3x(1x50) + M10 f. PE
(1x25)*)
54.6 29 -
1FW6190-xxB15-0Wxx 20.5
3x(1x70) + M10 f. PE
(1x35)*)
61.5 29 -
1FW6190-xxB20-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6190-xxB20-8Fxx 13.5
3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6190-xxB20-2Pxx 18.2
3x(1x50) + M10 f. PE
(1x25)*)
54.6 29 -
1FW6190-xxB20-0Wxx 20.5
3x(1x70) + M10 f. PE
(1x35)*)
61.5 29 -
1FW6230-xxB05-1Jxx 11 4x2.5 44 18 1
1FW6230-xxB05-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6230-xxB05-5Gxx 22.3 4x16.0 89.2 35.5 1.5
1FW6230-xxB07-1Jxx
11
4x2.5
44
18
1
1FW6230-xxB07-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6230-xxB07-5Gxx 22.3 4x16.0 89.2 35.5 1.5
1FW6230-xxB07-8Fxx 13.5
3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6230-xxB10-2Jxx
12.3
4x4.0
49.2
23
1.5
1FW6230-xxB10-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6230-xxB10-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6230-xxB10-2Pxx 16.1
3x(1x35) + M10 f. PE
(1x25)*)
48.3 26 -
1FW6230-xxB15-4Cxx
14.9
4x6.0
59.6
31.5
1.5
1FW6230-xxB15-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6230-xxB15-8Fxx 13.5
3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6230-xxB15-2Pxx 16.1
3x(1x35) + M10 f. PE
(1x25)*)
48.3 26 -
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 509
Motor type
Max. diameter
"d1" in mm 1)
No. of cores x cross-
section in mm2
Min. bending radius
"R1" in mm 1)
Max. height of
sleeve "C1" in mm
Connector
size 2)
1FW6230-xxB15-0Wxx 20.5 3x(1x70) + M10 f. PE
(1x35)*)
61.5 29 -
1FW6230-xxB20-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6230-xxB20-8Fxx 13.5 3x(1x25) + M10 f. PE
(1x25)*)
40.5 23 -
1FW6230-xxB20-2Pxx 16.1 3x(1x35) + M10 f. PE
(1x25)*)
48.3 26 -
1FW6230-xxB20-0Wxx 20.5 3x(1x70) + M10 f. PE
(1x35)*)
61.5 29 -
1FW6290-xxB07-5Gxx
22.3
4x16.0
89.2
35.5
1.5
1FW6290-xxB07-0Lxx d(35) = 16.1
d(25) = 13.5
3x(1x35)+1x25 R(35) = 48.3
R(25) = 40.5
26 -
1FW6290-xxB07-2Pxx d(70) = 20.5
d(35) = 16.1
3x(1x70)+1x35 R(70) = 61.5
R(35) = 48.3
29 -
1FW6290-xxB11-7Axx
22.3
4x16.0
89.2
35.5
1.5
1FW6290-xxB11-0Lxx d(35) = 16.1
d(25) = 13.5
3x(1x35)+1x25 R(35) = 48.3
R(25) = 40.5
26 -
1FW6290-xxB11-2Pxx d(70) = 20.5
d(35) = 16.1
3x(1x70)+1x35 R(70) = 61.5
R(35) = 48.3
29 -
1FW6290-xxB15-7Axx
22.3
4x16.0
89.2
35.5
1.5
1FW6290-xxB15-0Lxx d(35) = 16.1
d(25) = 13.5
3x(1x35)+1x25 R(35) = 48.3
R(25) = 40.5
26 -
1FW6290-xxB15-2Pxx d(70) = 20.5
d(35) = 16.1
3x(1x70)+1x35 R(70) = 61.5
R(35) = 48.3
29 -
1FW6290-xxB20-0Lxx d(35) = 16.1
d(25) = 13.5
3x(1x35)+1x25 R(35) = 48.3
R(25) = 40.5
26 -
1FW6290-xxB20-2Pxx d(70) = 20.5
d(35) = 16.1
3x(1x70)+1x35 R(70) = 61.5
R(35) = 48.3
29 -
1
) Power cable fixed; 2) Applies to motors with connector
*) PE cable to be connected separately; not included in scope of delivery
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
510 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Table 8- 5 Specifications for the signal cable on the stator
Motor type
Max. diameter
"d2" in mm 1)
No. of cores (signal cores) x
crosssection + no. of cores
(PE) x cross-section in mm2
Min. bending
radius "R2"
in mm 1)
Height of
sleeve "C2"
in mm
Connector
size 2)
1FW6xxx-xxxxx-xxxx
11
6 x 0.5 + 1 x 1.0
50
18
M17
1) Signal cable fixed;
2
) Applies to motors with connector
8.3.7
PIN assignments for plug connectors
The pin configurations of the plug connectors are subsequently shown. The view is from the
plug-in side.
Figure 8-35 Pin configuration, Size 1.5 power connector
Figure 8-36 Pin configuration, Size 1.0 power connector
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 511
Table 8- 6 Pin assignment, Size 1.0 power connector
PIN
Interface
1
U
2
V
PE
PE
4 -
5
-
6
W
Figure 8-37 Pin configuration, M17 signal connector
Table 8- 7 PIN assignment, M17 signal connector
PIN
Interface
1
-1R2: -KTY or Pt1000
2
+1R1: +KTY or Pt1000
3
1TP1: PTC 130 °C
4
1TP2: PTC 130 °C
5
2TP1: PTC 150 °C *)
6
2TP2: PTC 150 °C *)
PE
*) PTC 150 °C, optional in conjunction with KTY 84
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
512 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
8.3.8
Power connection
Connection assignment
Table 8- 8 Power connection for torque motor
Converter
Torque motor/stator
U2
U
V2 V
W2
W
For information on connecting the power, also refer to the diagrams relating to "System
integration". The rotor rotates clockwise if the torque motor is connected to phase sequence
U, V, W. See "Defining the direction of rotation (Page 36)".
8.3.9
Signal connection
No direct connection of the temperature monitoring circuits
WARNING
Risk of electric shock when incorrectly connecting the temperature monitoring circuit
In the case of a fault, circuits Temp-S and Temp-F do not provide safe electrical separation
with respect to the power components.
• Use, for example, the TM120 or the SME12x to connect the Temp-S and Temp-F
temperature monitoring circuits. You therefore comply with the directives for safe
electrical separation according to EN 61800-5-1 (previously safe electrical separation
according to EN 50178).
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 513
Correctly connecting temperature sensors
NOTICE
Motor destroyed as a result of overtemperature
The motor can be destroyed as a result of overtemperature if you do not correctly connect
the temperature sensors.
• When connecting temperature sensor cables with open conductor ends, pay attention to
the correct assignment of conductor colors.
Note
Observe the polarity
Carefully note the polarity when connecting the KTY.
Temperature sensor connection - standard
Connect the signal cable as follows:
● Using a plug connector at the SME12x (Sensor Module External)
● With open cable ends at the TM120
The SME12x or the TM120 is connected to the converter via DRIVE-CLiQ. Refer to the
diagrams for "System integration (Page 475)" and the following connection overviews.
Note
Checking the shutdown circuit
Before commissioning and switching on for the first time, carefully check that the Temp
-S
temperature monitoring circuit correctly shuts down the system when it responds via the
SME12x or the TM120.
Typical characteristic R(
ϑ) of a PTC temperature sensor according to DIN 44081 is provided
in Chapter "
Technical features of temperature sensors (Page 78)".
The following diagram shows a connection overview for frame sizes 1FW605 and 1FW606
with a PTC 130 °C connected via SME12x or TM120.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
514 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 8-38 Connection overview for 1FW6050xxxxx-xxx1, 1FW6050xxxxx-xxx3,1FW6060xxxxx-xxx1,
1FW6060xxxxx-xxx3
The following diagram shows a connection overview for frame sizes 1FW609 to 1FW629
with connection of the PTC 130 °C and PTC 150 °C via SME12x or TM120.
Figure 8-39 Connection overview for 1FW6090-xxxxx-xxx2 to 1FW6290-xxxxx-xxx2
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 515
8.3.10
Shielding, grounding, and equipotential bonding
Important notes regarding shielding, grounding and equipotential bonding
The correct installation and connection of the cable shields and protective conductors is of
crucial importance, not only for personal safety but also for noise emission and noise
immunity.
WARNING
Risk of electric shock!
Hazardous touch voltages can be present at unused cores and shields if they have not
been grounded or insulated.
• Connect the cable shields to the respective housings through the largest possible
surface area. Use suitable clips, clamps or screw couplings to do this.
• Connect unused conductors of shielded or unshielded cables and their associated
shields to the grounded enclosure potential at one end as minimum.
Alternatively:
Insulate conductors and their associated shields that are not used. The insulation must
be able to withstand the rated voltage.
Further, unshielded or incorrectly shielded cables can lead to faults in the drive – particularly
the encoder – or in external devices, for example.
Electrical charges that are the result of capacitive cross coupling are discharged by
connecting the cores and shields.
NOTICE
Device damage as a result of leakage currents for incorrectly connected protective
conductor
High leakage currents may damage other devices if the motor protective conductor is not
directly connected to the power module.
• Connect the motor protective conductor (PE) directly at the power unit.
NOTICE
Device damage as a result of leakage currents for incorrect shielding
High leakage currents may damage other devices if the motor power cable shield is not
directly connected to the power module.
• Connect the power cable shield at the shield connection of the power module.
Note
Apply the EMC installation guideline of the converter
manufacturer. For Siemens converters,
this is available under document order No. 6FC5297
-□AD30-0□P□.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
516 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Note
Single-core power cables without protective earth
With 1FW6 built
-in torque motors featuring single-core power cables without a PE cable, a
conn
ection point is provided for the PE.
Connect a separate protective conductor cable to this connection point. Pay attention to the
specified cross section for direct connection to the power unit. For data on cross
-sections,
refer to the Chapter "Data of the
power cable at the stator".
8.3.11
Requirements for the motor supply cables
The cables must be appropriately selected corresponding to the mechanical forces caused
by high rates of acceleration and speeds. Further, they must be suitable for the bending
stresses that occur.
Permissible motor feeder cable lengths
The permissible length of the power cable between the motor and the infeed unit depends on
the rated power or the rated output current of the infeed unit.
Example, Motor Module, shielded cable:
up to 50 m power cable length at the rated output current
I
n ≤ 9 A,
up to 70 m power cable length at the rated output current 9 A <
I
n ≤ 18 A,
up to 100 m power cable length from a rated output current
I
n ≥ 30 A
The permissible signal cable length from the motor to the Control Unit depends on the type
of signal cable being used.
As a result of EMC effects for drive systems, we always recommend that shielded cables are
used.
NOTICE
Damage to cables
Cables subject to high acceleration rates can wear more quickly. The cables permanently
connected to the motor cannot be replaced if they are damaged.
• Observe the permissible acceleration rates for the cables.
• Do not use a drag chain for the cables permanently attached to the motor.
Also refer to the Chapter "System integration". Data on the motor feeder cables, see Chapter
"Data of the power cable at the stator" and catalog.
MOTION-CONNECT cables from the terminal box provided by the customer or extensions
for the power and signal connection, see catalog.
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 517
Specification of the motor feeder cables
The built-in torque motors are supplied with MOTION-CONNECT cables according to the
catalog from which you can take the technical data:
Power cable: MOTION-CONNECT 800PLUS, type 6FX8
Signal cable: MOTION-CONNECT 800PLUS, type 6FX8
Electrical connection
8.3 System integration
1FW6 Built-in torque motors
518 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 519
Installation drawings/Dimension drawings
9
9.1
Installation situation for motors with a cooling jacket
Design information for installation hole and O ring
● Provide insertion inclines: Minimum length Z at 15°: 3 mm, at 20°: 2 mm, edges rounded
and polished
Debur and round inside holes (cooling water connections)
● Surface quality of the opposite sealing surfaces: Rmax ≤ 16 µm, Rz ≤ 10 µm, Ra ≤ 1.6 µm
● Note the installation hole fit (H8). If the play is too great, the O-ring does not provide
sufficient sealing or the permissible gap is too large.
Figure 9-1 Design information for installation hole and O ring
9.2
Information on the installation drawings
Note
Please note that certain motors can only be mounted at the A flange as a result of their
design, refer to the Table "Mounting at the A flange" in Chapter "Specifications relating to the
m
ounting side (Page 125)".
Installation drawings/Dimension drawings
9.2 Information on the installation drawings
1FW6 Built-in torque motors
520 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Installation dimensions
For the design, pay special attention to the following dimensions.
L_St
Stator length
L_Ro
Rotor length
Figure 9-2 Stator length and rotor length of 1FW6 built-in torque motors
Note
Motor dimensions
Siemens reserves the right to change the motor dimensions as part of design improvements
without prior notification. The dimension drawings provided in this documentation, therefore,
may not
necessarily be up to date.
You can request up
-to-date dimension drawings at no charge.
Installation drawings/Dimension drawings
9.2 Information on the installation drawings
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 521
Fastening holes
The schematic representation below shows the position tolerance for fastening holes
according to DIN EN ISO 1101:2008-08. The diameter "d" of the circular tolerance zone
indicates the tolerance.
Figure 9-3 Position tolerance for fastening holes
The actual position of the hole's mid-point (actual dimension) must lie within the circular
tolerance zone to enable the motor components to be attached without any problems. If no
specific value has been stated, the standard tolerance of d = 0.2 mm (as used by the
machine tool industry) applies.
Installation drawings/Dimension drawings
9.3 Installation drawing/dimension drawing 1FW6050-xxB
1FW6 Built-in torque motors
522 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9.3
Installation drawing/dimension drawing 1FW6050-xxB
Figure 9-4 1FW6050-xxB (active part length 03, 05 and 07, axial electrical connection with sleeve)
Installation drawings/Dimension drawings
9.3 Installation drawing/dimension drawing 1FW6050-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 523
Figure 9-5 1FW6050-xxB (active part length 10 and 15, axial electrical connection with sleeve)
Installation drawings/Dimension drawings
9.3 Installation drawing/dimension drawing 1FW6050-xxB
1FW6 Built-in torque motors
524 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 9-6 1FW6050-xxB (active part length 03, 05 and 07, tangential electrical connection with
sleeve)
Installation drawings/Dimension drawings
9.3 Installation drawing/dimension drawing 1FW6050-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 525
Figure 9-7 1FW6050-xxB (active part length 10 and 15, tangential electrical connection with sleeve)
Installation drawings/Dimension drawings
9.4 Installation drawing/dimension drawing 1FW6060-xxB
1FW6 Built-in torque motors
526 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9.4
Installation drawing/dimension drawing 1FW6060-xxB
Figure 9-8 1FW6060-xxB (active part length 03, 05 and 07, axial electrical connection with sleeve)
Installation drawings/Dimension drawings
9.4 Installation drawing/dimension drawing 1FW6060-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 527
Figure 9-9 1FW6060-xxB (active part length 10 and 15, axial electrical connection with sleeve)
Installation drawings/Dimension drawings
9.4 Installation drawing/dimension drawing 1FW6060-xxB
1FW6 Built-in torque motors
528 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 9-10 1FW6060-xxB (active part length 03, 05 and 07, tangential electrical connection with
sleeve)
Installation drawings/Dimension drawings
9.4 Installation drawing/dimension drawing 1FW6060-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 529
Figure 9-11 1FW6060-xxB (active part length 10 and 15, tangential electrical connection with sleeve)
Installation drawings/Dimension drawings
9.5 Installation drawing/dimension drawing 1FW6090-xxB
1FW6 Built-in torque motors
530 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9.5
Installation drawing/dimension drawing 1FW6090-xxB
Figure 9-12 1FW6090-xxB
Installation drawings/Dimension drawings
9.6 Installation drawing/dimension drawing 1FW6130-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 531
9.6
Installation drawing/dimension drawing 1FW6130-xxB
Figure 9-13 1FW6130-xxB
Installation drawings/Dimension drawings
9.7 Installation drawing/dimension drawing 1FW6150-xxB
1FW6 Built-in torque motors
532 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9.7
Installation drawing/dimension drawing 1FW6150-xxB
Figure 9-14 1FW6150-xxB (active component lengths 05 and 07)
Installation drawings/Dimension drawings
9.7 Installation drawing/dimension drawing 1FW6150-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 533
Figure 9-15 1FW6150-xxB (active component lengths 10 and 15)
Installation drawings/Dimension drawings
9.8 Installation drawing/dimension drawing 1FW6160-xxB
1FW6 Built-in torque motors
534 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9.8
Installation drawing/dimension drawing 1FW6160-xxB
Figure 9-16 1FW6160-xxB
Installation drawings/Dimension drawings
9.9 Installation drawing/dimension drawing 1FW6190-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 535
9.9
Installation drawing/dimension drawing 1FW6190-xxB
Figure 9-17 1FW6190-xxB
Installation drawings/Dimension drawings
9.10 Installation drawing/dimension drawing 1FW6230-xxB
1FW6 Built-in torque motors
536 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
9.10
Installation drawing/dimension drawing 1FW6230-xxB
Figure 9-18 1FW6230-xxB
Installation drawings/Dimension drawings
9.11 Installation drawing/dimension drawing 1FW6290-xxB
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 537
9.11
Installation drawing/dimension drawing 1FW6290-xxB
Figure 9-19 1FW6290-xxB
Installation drawings/Dimension drawings
9.11 Installation drawing/dimension drawing 1FW6290-xxB
1FW6 Built-in torque motors
538 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 539
Coupled motors
10
10.1
Operating motors connected to an axis in parallel
When the torque of an individual motor is not sufficient for the drive application, then it is
possible to distribute the required torque over two or more motors.
Mount the motors on the same axis. The motors are then mechanically coupled.
You have two options for supplying the individual motors:
● Each motor is operated on its own Motor Module with its own encoder. This operation
does not represent an electrical parallel connection. The motors only operate together
mechanically. This version is not discussed in this manual.
● All of the motors are connected to the same Motor Modules. In this case, the article
numbers of all of the motors involved must be the same. The motors are then electrically
connected in parallel, and operate in the parallel mode.
Note
Country-specific safety requirements for parallel operation
Country
-specific safety requirements and regulations apply when connecting motors in
parallel at a Motor Module.
For example, in the US, for special motor protection, carefully comply with the requirements
laid down in standards NFPA
70 and NFPA 79.
Notes for parallel operation
The motor power cables must be the same length in order to ensure uniform current
distribution.
When operating several motors in parallel, you must accommodate additional motors and
cables. Plan the additional installation space required.
Add the rotor moment of inertia of each motor involved to the overall moment of inertia of the
axis.
Coupled motors
10.2 Master and stoker
1FW6 Built-in torque motors
540 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
10.2
Master and stoker
The first motor in an axis is called the "master". The master defines the positive direction of
rotation of the axis. The second and each additional motor are called "stokers".
The following definitions also apply to each additional stoker.
Whether tandem or Janus arrangement is the better solution, depends on the space
requirement and the cable routing.
A stoker can be arranged on the axis with respect to the master in two ways:
Tandem arrangement
The stoker has the same cable outlet direction as the master. All power connection phases
must be connected to the Motor Module phases with the same names. The stoker has the
same direction of rotation as the master.
1
Master
2
Stoker
Janus arrangement
The stoker has the opposite cable outlet direction as the master. For the stoker power
connections, interchange phases V and W so that the stoker has the same direction of
rotation as the master.
1
Master
2
Stoker
Coupled motors
10.3 Machine design and adjustment of the phase angle
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 541
Power connection
Table 10- 1 Power connection when two torque motors are operated in parallel
Motor Module
Master
Stoker
Tandem arrangement
Stoker
Janus arrangement
U2
U
U
U
V2 V V W
W2
W
W
V
10.3
Machine design and adjustment of the phase angle
Each rotation of the mounted rotor induces the 3-phase EMF of the motor in the stator phase
windings. When the master and stoker operate in parallel, the phase angle of each stoker
EMF must match the phase angle of the master EMF.
To adjust the phase angle, the stator and rotor each have a reference mark on their face
sides. The reference marks of the motors are shown in Chapter "Installation
drawings/Dimension drawings (Page 519)".
● The reference mark in the stator depends on the motor article number.
– 1FW6050-xxBxx-0Fxx, 1FW6060-xxBxx-0Kxx:
engraved with the letter V
– 1FW6050-xxBxx-0Kxx, 1FW6050-xxBxx-1Jxx, 1FW6060-xxBxx-1Jxx:
Engraved with the letter Y
– 1FW6090-xxBxx-xxxx to 1FW6150-xxBxx-xxxx:
centering bore
– 1FW6160-xxBxx-xxxx to 1FW6290-xxBxx-xxxx:
Notch
● The reference mark in the rotor is a centering bore without thread.
Coupled motors
10.3 Machine design and adjustment of the phase angle
1FW6 Built-in torque motors
542 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
1
Master
2
Stoker
3
Stator
4
Reference mark at the stator (various forms depending on the motor)
5
Rotor
6
Reference mark at the rotor
Figure 10-1 Reference marks for 1FW6 built-in torque motors (schematic)
The phase angles have been correctly adjusted if the following state is reached while the
axis is rotating in operation:
The reference marks of all rotors are always aligned at the same point in time with the
reference mark of the associated stator.
The machine design must ensure that this applies. You can achieve the required mechanical
adjustability of the mounting position, e.g. using an intermediate flange with elongated holes.
The angular tolerance is +/-1° mechanical.
The stator reference marks do not have to align with one another.
The rotor reference marks do not have to align with one another.
Coupled motors
10.4 Connection examples for parallel operation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 543
CAUTION
Thermal overload as a result of poor phase angle adjustment
In parallel operation at rated load, a poorly adjusted phase angle results in a thermal
overload of the motors involved. In this case, the motor does not achieve its rated torque
MN in continuous operation.
• Adjust the phase angle as specified.
If you have any questions in this regard, then contact your local Siemens office. For
example, you can obtain information about optimally engineering or dimensioning drive
systems with torque motors operating in parallel.
10.4
Connection examples for parallel operation
WARNING
Risk of electric shock!
Hazardous touch voltages can be present at unused cores and shields if they have not
been grounded or insulated.
• Refer to the Chapter "Shielding, grounding and equipotential bonding"
.
The following connection diagrams show, as example, the power and signal connection of
two torque motors electrically connected in parallel in a tandem arrangement.
If a PTC 150 °C does not exist, then diagrams "Connecting the PTC 130 °C via SME12x"
and "Connecting the PTC 130 °C via TM120" apply.
Table 10- 2 Power connection when operating two torque motors in a tandem arrangement in parallel
Motor Module
Master
Stoker
Tandem arrangement
U2
U
U
V2
V
V
W2
W
W
Coupled motors
10.4 Connection examples for parallel operation
1FW6 Built-in torque motors
544 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 10-2 Connecting the PTC 130 °C via SME12x
Coupled motors
10.4 Connection examples for parallel operation
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 545
Figure 10-3 Connecting the PTC 130 °C via TM120
Coupled motors
10.4 Connection examples for parallel operation
1FW6 Built-in torque motors
546 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 10-4 Connecting the PTC 130 °C and PTC 150 °C via SME12x or TM120
Coupled motors
10.5 Janus arrangement for 1FW505 and 1FW606
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 547
10.5
Janus arrangement for 1FW505 and 1FW606
Figure 10-5 Janus arrangement 1FW6050-xxBxx-0Fxx, 1FW6060-xxBxx-0Kxx
Coupled motors
10.5 Janus arrangement for 1FW505 and 1FW606
1FW6 Built-in torque motors
548 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
Figure 10-6 Janus arrangement 1FW6050-xxBxx-0Kxx, 1FW6050-xxBxx-1Jxx, 1FW6060-xxBxx-1Jxx
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 549
Appendix
A
A.1
Recommended manufacturers
Information regarding third-party products
Note
Recommendation relating to third-party products
This document contains recommendations relating to third
-party products. Siemens accepts
the fundamental suitability of these third
-party products.
You can use equivalent products from other manufacturers.
Siemens does not accept any warranty for the pro
perties of third-party products.
A.1.1
Supply sources for connection components and accessories for heat-exchanger
units
Rectus GmbH
www.rectus.de
Festo AG & Co. KG
www.festo.com
Serto GmbH
www.serto.de
AVS Ing. J. C. Römer GmbH
www. avs-roemer.de
Appendix
A.2 List of abbreviations
1FW6 Built-in torque motors
550 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
A.1.2
Supply sources for cooling systems
Pfannenberg GmbH
www.pfannenberg.com
BKW Kälte-Wärme-Versorgungstechnik GmbH
www.bkw-kuema.de
Helmut Schimpke Industriekühlanlagen GmbH + Co. KG
www.schimpke.de
Hydac International GmbH
www.hydac.com
Rittal GmbH & Co. KG
www.rittal.de
A.1.3
Supply sources for anti-corrosion agents
TYFOROP CHEMIE GmbH
Anti-corrosion protection:
Tyfocor
www.tyfo.de
Clariant Produkte (Deutschland) GmbH
Anti-corrosion protection:
Antifrogen N
www.clariant.de
A.1.4
Supply sources for braking elements
HEMA Maschinen und Apparateschutz GmbH
www.hema-schutz.de
Chr. Mayr GmbH + Co. KG
www.mayr.de
Appendix
A.2 List of abbreviations
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 551
A.2
List of abbreviations
BGV
Binding national health and safety at work regulations (in Germany)
CE
Communauté Européenne
DIN
Deutsches Institut für Normung (German standards organization)
DQ
DRIVE-CLiQ
EMC
Electromagnetic compatibility
EMF
Electromotive force
EN
Europäische Norm (European standard)
EU
European Union
HFD
High-frequency damping
HW
Hardware
IATA
International Air Transport Association
IEC
International Electrotechnical Commission
IP
International Protection
KTY
Temperature sensor with progressive, almost linear characteristic
LI
Line infeed
NC
Numerical control
NCK
Numerical control kernel: NC kernel with block preparation, travel range, etc.
PDS
Power drive system
PE
Protective earth
PELV
Protective extra low voltage
ph value
Concentration of hydrogen ions in a liquid
Pt
Platinum
PTC
Tem
perature sensor with positive temperature coefficients and "quasi-switching"
characteristic
RoHS
Restriction of (the use of certain) Hazardous Substances
S1
"Continuous operation" mode
S2
"Short-time operation" mode
S3
"Intermittent operation" mode
SMC
Sensor Module Cabinet
SME
Sensor Module External
SW
Software
Temp-F
Circuit for monitoring the temperature the motor winding
Temp
-S
Temperature monitoring circuit for shutting down the drive in the event of ove
r-
temperature
TM
Terminal Module
TN
Terre Neutral
VDE
Association of Electrical Engineering, Electronics and Information Technology (in
Germany)
Appendix
A.3 Environmental compatibility
1FW6 Built-in torque motors
552 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
A.3
Environmental compatibility
A.3.1
Environmental compatibility during production
● The packaging material is made primarily from cardboard.
● Energy consumption during production was optimized.
● Production has low emission levels.
A.3.2
Disposal
The product must be disposed of in the normal recycling process in compliance with national
and local regulations.
A.3.2.1
Guidelines for disposal
WARNING
Injury or material damage if not correctly disposed of
If you do not correctly dispose of direct drives or their components (especially components
with permanent magnets), then this can result in death, severe injury and/or material
damage.
• Ensure that direct drives and their associated components are correctly disposed of.
Main constituents of a proper disposal procedure
● Complete demagnetization of the components that contain permanent magnets
● Components that are to be recycled should be separated into:
– Electronics scrap (e.g. encoder electronics, Sensor Modules)
– Electrical scrap (e.g. motor windings, cables)
– Scrap iron (e.g. laminated cores)
– Aluminum
– Insulating materials
● No mixing with solvents, cold cleaning agents, or residue of paint, for example
Appendix
A.3 Environmental compatibility
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 553
A.3.2.2
Disposing of 1FW6 rotors
WARNING
Risk of death and crushing as a result of permanent magnet fields
Severe injury and material damage can result if you do not take into consideration the
safety instructions relating to permanent magnet fields.
• Observe the information in Chapter "Danger from strong magnetic fields (Page 29)".
Disposing of and demagnetizing 1FW6 rotors
The magnetized rotors must be subject to a special thermal disposal procedure so that they
do not pose any risk during or after disposal. For this reason, they must be disposed of by a
specialist disposal company.
Once the motor has been dismantled, the rotors must be packaged individually in the
undamaged original packaging in accordance with the relevant guidelines.
Demagnetizing the rotors
Disposal companies who specialize in demagnetization use special disposal furnaces.
The interior of the disposal furnace is made of non-magnetic material.
The secondary sections are placed inside a solid, heat-resistant container (such as a
skeleton container), which is made of non-magnetic material and left in the furnace during
the entire demagnetization procedure. The temperature in the furnace must be at least
300°C over a holding time of at least 30 minutes.
Escaping gases must be collected and decontaminated without damaging the environment.
A.3.2.3
Disposal of packaging
Packaging materials and disposal
The packaging and packing aids we use contain no problematic materials. With the
exception of wooden materials, they can all be recycled and should always be disposed of
for reuse. Wooden materials should be burned.
Only recyclable plastics are used as packing aids:
● Code 02 PE-HD (polyethylene)
● Code 04 PE-LD (polyethylene)
● Code 05 PP (polypropylene)
● Code 04 PS (polystyrene)
Appendix
A.3 Environmental compatibility
1FW6 Built-in torque motors
554 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 555
Index
A
Accidents
First aid, 33
Accuracy, 24
Ambient conditions, 36
Anti-corrosion protection, 59
Area of application, 27
Axial forces, 121
B
Bearings, 87
Braking, 88, 88
Braking and emergency stop concepts, 89
C
Certificates
EAC, 29
EC Declaration of Conformity, 29
UL and cUL, 29
Characteristics for 1FW6050-xxB03-xxxx, 166
Characteristics for 1FW6050-xxB05-xxxx, 171
Characteristics for 1FW6050-xxB07-xxxx, 176
Characteristics for 1FW6050-xxB10-xxxx, 182
Characteristics for 1FW6050-xxB15-xxxx, 187
Characteristics for 1FW6060-xxB03-xxxx, 193
Characteristics for 1FW6060-xxB05-xxxx, 198
Characteristics for 1FW6060-xxB07-xxxx, 204
Characteristics for 1FW6060-xxB10-xxxx, 210
Characteristics for 1FW6060-xxB15-xxxx, 216
Characteristics for 1FW6090-xxB05-xxxx, 222
Characteristics for 1FW6090-xxB07-xxxx, 228
Characteristics for 1FW6090-xxB10-xxxx, 234
Characteristics for 1FW6090-xxB15-xxxx, 240
Characteristics for 1FW6130-xxB05-xxxx, 246
Characteristics for 1FW6130-xxB07-xxxx, 252
Characteristics for 1FW6130-xxB10-xxxx, 258
Characteristics for 1FW6130-xxB15-xxxx, 264
Characteristics for 1FW6150-xxB05-xxxx, 270
Characteristics for 1FW6150-xxB07-xxxx, 276
Characteristics for 1FW6150-xxB10-xxxx, 282
Characteristics for 1FW6150-xxB15-xxxx, 288
Characteristics for 1FW6160-xxB05-xxxx, 294
Characteristics for 1FW6160-xxB07-xxxx, 303
Characteristics for 1FW6160-xxB10-xxxx, 313
Characteristics for 1FW6160-xxB15-xxxx, 324
Characteristics for 1FW6160-xxB20-xxxx, 335
Characteristics for 1FW6190-xxB05-xxxx, 343
Characteristics for 1FW6190-xxB07-xxxx, 352
Characteristics for 1FW6190-xxB10-xxxx, 362
Characteristics for 1FW6190-xxB15-xxxx, 373
Characteristics for 1FW6190-xxB20-xxxx, 384
Characteristics for 1FW6230-xxB05-xxxx, 392
Characteristics for 1FW6230-xxB07-xxxx, 401
Characteristics for 1FW6230-xxB10-xxxx, 411
Characteristics for 1FW6230-xxB15-xxxx, 421
Characteristics for 1FW6230-xxB20-xxxx, 432
Characteristics for 1FW6290-xxB07-xxxx, 440
Characteristics for 1FW6290-xxB11-xxxx, 447
Characteristics for 1FW6290-xxB15-xxxx, 454
Characteristics for 1FW6290-xxB20-xxxx, 461
Circuit diagram of a stator, 474
Control quality, 25
Coolant
Provision, 58
Water properties, 59
Cooler connection method, 130
Cooling, 34, 53
Cooling circuits, 54
Maintenance, 69
Cooling medium
Anti-corrosion agent properties, 59
General properties, 59
Cooling method, 34
D
Degree of protection, 34, 60
Design, 34
Dimension drawing 1FW6050-xxB, 522
Dimension drawing 1FW6060-xxB, 526
Dimension drawing 1FW6090-xxB (general), 530
Dimension drawing 1FW6130-xxB (general), 531
Dimension drawing 1FW6150-xxB (general), 532
Dimension drawing 1FW6160-xxB (general), 534
Dimension drawing 1FW6190-xxB (general), 535
Dimension drawing 1FW6230-xxB (general), 536
Dimension drawing 1FW6290-xxB (general), 537
Direction of rotation, 36, 36
Disposal, 552
Index
1FW6 Built-in torque motors
556 Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9
E
Encoder system, 82
Environmental compatibility, 552
Evaluation
Temp-F, Temp-S, 74
F
Fastening hole, 521
Field weakening, 161
Formula abbreviations, 155
G
Grounding, 515
H
Heat-exchanger unit, 57
Hoses for the cooling system, 142
Hotline, 5
I
IATA, 468
Inlet temperature, 56
Insulation resistance, 68
Intermittent duty, 98
J
Janus arrangement, 540, 547
M
Magnetic fields
First aid in the case of accidents, 33
Occurrence, 29
Strength, 32, 62, 116
Malfunctions
Braking, 88
Master, 540
Motor
Disposal, 552
Motor installation, 115
Precautions, 115
Motor mounting
Mounting system, 126
Screw material, 127
Tightening torques, 127
Motor type, 34
Mounting system, 126
N
Noise emission, 61
O
Operating mode
Intermittent duty, 98
Short-time duty, 97
Uninterrupted duty, 97
Order numbers, 40
P
Packaging, 466, 467, 553
Parallel operation, 539
Permissible mounting side, 125
Power connection, 512
PTC temperature sensor, 75
R
Radial forces, 120
Rating plate, 52
RoHS, 29
S
Safety instructions
Disassembly, 65
Disposal, 552
Electrical connection, 471, 471
Maintenance, 61
Motor installation, 115
Packaging, 466
Storage, 466
Transport, 466
Sensor Module External SME12x, 478
Shielding, 515
Short-time duty, 97
Index
1FW6 Built-in torque motors
Configuration Manual, 07/2017, 6SN1197-0AE00-0BP9 557
Siemens Service Center, 5
SMC20 Sensor Module Cabinet-Mounted, 479
STARTER, 94
Stoker, 540
Storage, 466
System integration, 475
T
Tandem arrangement, 540
Technical data
1FW605, 164
1FW606, 191
1FW609, 220
1FW613, 244
1FW615, 268
1FW616, 292
1FW619, 341
1FW623, 390
1FW629, 438
Technical Support, 5
Temperature monitoring, 34
Temperature sensors, 74
Thermal class, 35
Thermal motor protection, 34
Third-party products, 7, 549
Tightening torques, 127
TM120 Terminal Module, 479
Torque ripple, 35
Training, 5
Transport, 466
U
Uninterrupted duty, 97
Use for the intended purpose, 26
V
Vibration response, 60
Voltage Protection Module VPM, 109
W
Winding insulation, 35