Series III Core Range M I L I TA R Y AIRCRAFT COMMERCIAL AIRCRAFT M I L I TA R Y VEHICLES C O M M U N I C AT I O N S SUBMARINE SHIPS/NAVAL Black Zinc Nickel Amphenol Ltd has responded to the requirements of the commercial, industrial and military markets to move away from the use of hazardous materials such as cadmium, by developing the RoHS compliant Black Zinc Nickel plating. This is available on a wide variety of connectors including proprietary MIL-DTL-38999. This conductive and non-reflective black finish is approved for 500hrs salt spray endurance and is fast becoming the new Defence Industry standard. Key Features l Environmental RoHS compliant, Cadmium free l Salt Spray 500hrs endurance with shell-to-shell continuity <5m l Shell-to-Shell Continuity Less than <2.5m initially l Mechanical 500 mating cycles, non magnetic l Temperature Range -65 to +175C in accordance with MIL-DTL-38999 l Compatibility No significant galvanic reaction with cadmium, zinc cobalt or electroless nickel plated parts l Availability Deployed on standard connector ranges such as MIL-DTL-38999, MIL-C-26482, Rhino Power Amphenol: MIL-DTL-38999 Capability The Amphenol Corporation offers the largest selection of MIL-DTL-38999 connectors in the world with fully QPL approved manufacturing sites in the UK, USA, France and India. Amphenol Ltd, based in Whitstable, UK, designs, manufactures and markets circular, rectangular, electronic, fibre-optic and EMI/EMP filtered connectors as well as a variety of special application interconnect systems. This product catalogue defines Amphenol Ltd's core range of MIL-DTL-38999 Series III connectors that are aligned technically, commercially and logistically to the demands of an ever changing and highly competitive marketplace. By focusing on a preferred range of insert arrangements and shell styles, Amphenol Ltd is able to drive efficiencies through manufacturing processes which enable reduced lead-times and MOQs thus making Amphenol Ltd a highly effective, cost efficient supply chain partner. The core MIL-DTL-38999 Series III product range highlighted within this catalogue is available as either proprietary or fully QPL qualified and in plating finishes including Cadmium or Black Zinc-Nickel. Other plating finishes and shell materials such as Stainless Steel, Nickel Aluminium Bronze and Titanium are also available. To meet the demands of the markets and applications MIL-DTL-38999 connectors can also be supplied with integrated EMI and EMP filters, hermetic sealing and as cable harnesses or equipment panels. Amphenol Ltd has aligned this selected product offering with Value Added Distribution partners who can deliver small and medium volume connector orders in as little as 48hrs. Distribution partners provide customers with a one-stop source for all needs from concept and prototype phases, through production, to lifetime programme support. For details of Amphenol Ltd's complete range of MIL-DTL-38999 connectors please see the full catalogue at www.amphenol.co.uk/38999 See full catalogue at www.amphenol.co.uk/38999 3 Styles TV06 (D38999/26) - Straight Plug 1.234 MAX 31.34 MAX Shell Size 1.220 MAX VIEW D 31.00 MAX FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- Q V THREAD .359 MAX 9.12 MAX Q 9 1.656 MAX 42.06 MAX 3 0 8 0 MS Shell Size Code .591 +.003 -.000 15.01 +.08 -.00 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- Q Max. V Thread Metric VIEW D FOR SIZE 8 COAXIAL ONLY, 21.8 M12X1-6g RELATIVE TO -A- A 11 B 13 C 15 17 25.0 1.656 MAX 42.06 MAX M15X1-6g 29.4 M18X1-6g D 32.5 M22X1-6g E 35.7 M25X1-6g 19 F 38.5 M28X1-6g 21 G 41.7 M31X1-6g 23 H 44.9 M34X1-6g 25 J M37X1-6g VIEW D48.0 FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- All dimensions, in mm, for reference only. 1.797 MAX 45.64 MAX 1.797 MAX 45.64 MAX 1.234 MAX 31.34 MAX TV07 (D38999/24) - Jam Nut Receptacle Q Q C PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX C .378 MAX 9.60 MAX PANEL THICKNESS .062 MIN .125 MAX 1.57 MIN 3.18 MAX .378 MAX 9.60 MAX V THREAD .794 MAX 20.17 MAX .359 MAX 9.12 MAX 3 0 8 0 .591 +.003 -.000 15.01 +.08 V THREAD -.00V THREAD .091 2.31MAX MAX 2.31 MAX H REF KKREF SHELL SIZES 9/11 SHELL SIZES 9/11 - - .871 22.12 .871 22.12 SHELL SIZES - - SHELL SIZES13/25 13/25 .878 22.30 .878 22.30 1.280 MAX 1.280 MAX 32.51 MAX S S 2 PLACES 2 PLACES C Max. H Hex +.43 -.41 S .25 V Thread Metric 30.45 22.23 26.97 M12X1-6g 11 B 35.20 25.40 31.75 M15X1-6g 13 C 38.38 30.18 34.93 M18X1-6g 15 D 41.55 33.32 38.10 M22X1-6g 17 E 44.73 36.53 41.28 M25X1-6g 19 F 49.50 39.67 46.02 M28X1-6g 52.65 42.80 49.23 M31X1-6g 55.85 46.02 52.37 M34X1-6g 59.00 50.80 55.58 M37X1-6g G VIEW D21 VIEW D FOR SIZE 8 TWINAX ONLY, FOR SIZE 8 TWINAX ONLY, 23 H -A- RELATIVE RELATIVE TO -A- TO .091 MAX H MS Shell Size VIEWShell D FOR SIZE ONLY, Size8 COAXIAL Code RELATIVE TO -A- VIEW D 9 A .794 MAX FOR SIZE 8 COAXIAL ONLY, 20.17 RELATIVE TO -A-MAX .940 25 MAX .940 MAX 23.88 MAX 23.88 MAX J Note: Deep reach receptacles are available for panel thicknesses up to .750 max. All dimensions, in mm, for reference only. 32.51 MAX TVP00 (D38999/20) - Wall Mounting Receptacle S 2 PLACES LL R1 2 PLACES M R2 2 PLACES TT 4 PLACES .005 M MS Shell M Shell Size +.00 Size Code L Max. -.13 VIEW D FOR SIZE 8 COAXIAL ONLY, RELATIVE TO -A- .861 MAX 21.87 MAX (TV) L V THREAD .13 M 1.240 MAX 31.50 MAX R2 S T Max. .20 V Thread Metric LL +.15 TT -.00 .20 9 A 11.91 20.83 18.26 15.09 24.1 3.25 M12X1-6g 22.99 5.49 11 B 11.91 20.83 20.62 18.26 26.5 3.25 M15X1-6g 22.99 4.93 13 .909 MAX 23.09 MAX (CTV) C 11.91 20.83 23.01 20.62 28.9 3.25 M18X1-6g 22.99 4.93 15 D 11.91 20.83 24.61 23.01 31.3 3.25 M22X1-6g 22.99 4.39 17 E 11.91 20.83 26.97 24.61 33.7 3.25 M25X1-6g 22.99 4.93 19 1.037 MAX F 11.91 20.83 29.36 26.97 36.9 3.25 M28X1-6g 22.99 4.93 26.34 MAX (TV) 21 G 12.70 20.07 31.75 29.36 40.1 3.25 M31X1-6g 22.99 4.93 23 H 12.70 20.07 34.93 31.75 43.3 3.91 M34X1-6g 22.99 6.15 25 J 12.70 20.07 38.10 34.93 46.4 3.91 M37X1-6g 22.99 6.15 VIEW D FOR SIZE 8 TWINAX ONLY, RELATIVE TO -A- T 4 PLACES R1 1.084 MAX 27.53 MAX (CTV) Designates true position dimensioning 4 All dimensions, in mm, for reference only. See full catalogue at www.amphenol.co.uk/38999 D38999 Part Numbering Proprietary Series Designator: TVMIL-DTL-38999 Series III TVS 200 Rated MIL-DTL-38999 Alternate Keyway: N, A, B, C, D, E Deviation Code: L/C =Less Contacts W02 =Drill Tapped Flange W52 =Zinc Cobalt Contact Style: P = Pin Contact S = Socket Contact Shell Class: RW =Olive Drab Cadmium ZN =Black Zinc Nickel RB =Nickel-Aluminium Bronze RF =Electroless Nickel RK =Fire Wall Stainless Steel Y =Hermetic Seal Alternate Keyway: N, A, B, C, D, E D38999 / 20 W B 35 P N TV P00 RW - 11 - 35 p n (w02) Style See opposite page Style See opposite page Series Designator Insert Arrangement (see below) Shell Size: Odd numbers 9 to 25 Shell Class: Z = Zinc Nickel W = Olive Drab F = Electroless Nickel K = Fire Wall Y = Hermetic Seal Contact Style: P = Pin Contact S = Socket Contact A = Less Pin Contacts B = Less Socket Contacts Shell Size: Letters A to J Insert Arrangement (see below) Insert Arrangements Front face of pin inserts illustrated 9 5 4 6 1 C A 2 7 B 3 10 1 11 13 8 1 A 2 6 5 E 3 12 F D 4 21 B G C F K B 9-98/A98 11-35/B35 11-98/B98 13-35/C35 M I M I M I No. of Contacts 6 3 13 6 22 10 22D 20 22D 20 22D 20 13-98/C98 A L N K U J 1 A P V R T H B C J 21 L M B B N F D D A L Y K J B T U b Z M C E F R Pa S E C G E F A H D S G 31 K H 15-19/D19 15-35/D35 15-97/D97 17-6/E6 I M I I I No. of Contacts 19 37 8 4 6 26 Contact Size 20 22D 20 16 12 20 A T 4 10 32 25 S 47 1 53 55 52 3 9 16 24 31 39 e R 40 46 P d N c B U f a L W D X E g b M C V j h J K Z H 4 Y G F 10 17 25 34 43 64 1 2 66 63 3 16 24 33 42 50 57 71 61 41 16 25 35 46 56 2 3 86 94 95 96 97 98 99 100 6 7 11 15 24 34 45 55 66 17-35/E35 19-32/F32 19-35/F35 21-35/G35 M I M M M No. of Contacts 55 32 66 79 100 22D 20 22D 22D 22D Contact Legend 77 4 Service Rating Contact Size 67 1 5 79 21 9 8 31 51 D 17-26/E26 1 51 58 C V c E W X G F Service Rating 17 D E 9-35/A35 M C J Service Rating Contact Size A H 22 76 85 93 23-35/H35 8 10 12 16 2022D 23 See full catalogue at www.amphenol.co.uk/38999 5 Accessories and tooling Backshells Family code Suitable boot, omit for non: B1 = Straight boot B2 = 90 boot Connector Group (Default) BK4 X X K 99 99 9 X X-B1 Angle / Profile: S=Straight A = 90 B=45 Material / Finish: ZN =Black Zinc Nickel Z =Black Zinc Cobalt Y =Olive Drab Zinc Cobalt W =Cadmium Coupling: S=Self-lock R = Spin coupling Contact Style: B = With band for braid fixing X = Without band Shell Size Designator: 8-24 Entry Size: 01 02 Length: 9 = Standard size Cap Family code 418-60 Use for MIL-DTL-38999 Series III TV 3 1 - 13 r 030 1 - 04 Eyelet: 0 = No eyelet, no lanyard 1 = Lanyard + crimp fearule 2 = Lanyard + large eyelet 3 = Lanyard + small eyelet Finish See table below Lanyard Type: 0 = No lanyard 1 = Black terylene cord 2 = Stainless steel chain 3 = Plastic covered wire rope Shell size: Series III (09 to 25) Style: P=Plug R = Receptacle F = Heavy Duty Plug G = Heavy Duty Receptacle Lanyard Length (all +/- 0.25 inches) 6 Lanyard Length See table below Finish 030 3 inches (75mm) -01 Unplated 035 3.5 inches (90mm) -02 Electroless Nickel plate 040 4 inches (100mm) -03 Olive Drab Cadmium 050 5 inches (125mm) -04 Olive Drab Zinc Cobalt 060 6 inches (150mm) -08 Stainless Steel 090 9 inches (230mm) -09 Nickel Aluminium Bronze 120 12 inches (300mm) -10 Black Zinc Nickel See full catalogue at www.amphenol.co.uk/38999 Crimping Tools Contact Size/Type Crimping Tool Turret Die or Positioner Contact Size/Type Crimping Tool Turret Die or Positioner 12 Pin and Socket M22520/1-01 M22520/1-04 M22520/1-01 M22520/7-01 M22520/1-04 M22520/7-04 M22520/2-01 M22520/2-31 16 Pin and Socket 8 Coaxial Inner Pin and Socket M22520/1-04 M22520/2-10 M22520/7-08 M22520/5-01 M22520/5-05 Die Closure B 20 Pin and Socket M22520/1-01 M22520/2-01 M22520/7-01 M22520/5-01 M22520/5-41 Die Closure B 22D Pin M22520/2-01 M22520/7-01 M22520/2-09 M22520/7-07 M22520/10-01 M22520/10-07 Die Closure B 22D Socket Series I, III M22520/2-01 M22520/7-01 M22520/2-07 M22520/7-05 16 Coaxial Inner Pin and Socket M22520/2-01 M22520/2-35 22D Socket Series II M22520/2-01 M22520/7-01 M22520/2-06 M22520/7-06 16 Coaxial Outer Pin and Socket M22520/4-01 M22520/4-02 8 Twinax Center Pin and Socket M22520/2-01 M22520/2-37 12 Coaxial Inner Pin and Socket M22520/2-01 M22520/2-34 8 Twinax Intermediate Outer Pin & Socket M22520/31-01 M22520/31-02 M22520/5-01 M22520/5-200 12 Coaxial Outer Pin and Socket 10 (Power) TP-201423 8 Coaxial Outer Pin and Socket Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner, adjacent within the table, are required to crimp the contact. The above crimping tools and positioners are available from a QPL approved tool manufacturer. Standard Contacts Contact Size Pins Socket 4 Contact Factory Contact Factory Seal Plug N/A 8 (Coax) M39029/60-367 M39029/59-366 MS27488-8-3 8 (Power) Contact Factory Contact Factory MS27488-8-3 8 (Twinax) M39029/90-529 M39029/91-350 MS27488-8-3 12 M39029/58-365 M39029/56-353 MS27488-12-2 12 (Coax) 418-840-12001-02 418-841-12001-02 MS27488-12-2 16 M39029/58-364 M39029/56-352 MS27488-16-2 16 (Coax) 418-840-16001-02 418-841-16001-02 MS27488-16-2 20 M39029/58-363 M39029/56-351 MS27488-20-2 22D M39029/58-360 M39029/56-348 MS27488-22-2 Value Add Distributors PEI-Genesis UK Ltd Quittner & Schimek Pfarrer-Huber-Ring 8, 83620 Feldkirchen-Westerham, Germany George Curl Way, Southampton, Hampshire, SR18 2RZ, UK s.r.o. Komenskeho 304, 509 01 Nova Paka, Czech Republic T: +44 (0)1189 788878 F: +44 (0)1189 776095 T: +49 (0)8063 81010 F: +49 (0)8063 8686 T: +44 (0)844 871 6060 F: +44 (0)844 871 6020 T: +420 493 766311 F: +420 493 721107 www.acalbfi.com www.mps-electronic.com www.peigenesis.com www.qscomp.cz ACAL BFi 3 The Business Centre, Molly Millars Lane, Wokingham, Berkshire, RG41 2EY, UK MPS Electronic Vertriebs GmbH See full catalogue at www.amphenol.co.uk/38999 7 Worldwide sales contacts Europe Amphenol Ltd, UK Thanet Way, Whitstable Kent, CT5 3JF United Kingdom T: +44 1227 773 200 Amphenol Socapex, France 948, promenade de l'Arve BP29 74311 Thyez Cedex France T: +33 4 50 89 28 00 Amphenol Air LB, France 10 rue champ Raymond 08110 Carignan France T: +33 3 24 22 32 70 Amphenol AIR LB GmbH, Germany Am Kleinbahnhof 4 66740 Saarlouis Germany T: +49 6831 981 00 Amphenol Nordic T: +46 702 129 200 Amphenol Switzerland andSouth Centre Switzerland, Slovenia, Serbia, Montenegro, Yugoslavia, Greece, Bulgaria 948, promenade de l'Arve BP29 74311 Thyez Cedex France T: +33 4 50 89 28 00 Amphenol Italy Via Barbaiana n.5 20020 Lainate, Milano Italy T: +39 293 254 214 Amphenol Benelux Zadelmaker 121 NL 2401 PD Alphen aan den Rijn The Netherlands T: +31 172 444 903 Amphenol Iberica Edificio Burgosol, Oficina nr 55 Comunidad de Madrid, 35 bis Las Rozas (Madrid) Spain T: +34 91 640 73 06 Amphenol Poland and CentralEast Europe Austria, Poland, Czech Republic, Slovakia, Romania Wiener gasse 68 2380 Perchtoldsdorf Austria T: +43 699 10396 071 North America Asia Amphenol PCD USA 72 Cherry Hill Drive Beverly, MA. 01915-1065 USA T: +1 978 624 3400 Amphenol Daeshin, Korea 558 SongNae-2 Dong, SoSa-Gu, Bucheon City, Gyeonggi-do 422-040, Korea T: +82 32 610 3800 Amphenol Japan 471-1 Deba, Ritto-City Shiga 520-3041 Japan T: +81 77 553 8501 Amphenol Canada Corporation 605 Milner Avenue Toronto, Ontario Canada M1B 5X6 T: +1 416 291 4401 Amphenol Interconnect India Private Limited 105 Bhosari Industrial Area Pune 411 026 India T: +91 203 068 8304 Amphenol PCD CO Ltd, China Building 21, 1st Liao Keng Industrial Zone, Shi Yan Street Bao An District, Shenzhen 518108 China T: +86 755 8173 8000 Bar-Tec Ltd, Israel 3 Hagavish Street, K fir-Barkan Bldg East Industrial Zone Kfar-Sava, 44102 Israel T: +972 9 764 4100 Amphenol South Africa 30 Impala Road 2196 Chislehurston Sandton South Africa T: +27 11 783 9517 Amphenol Mexico Prolongacion Reforma 61-6 B2 Col Passo de las Lomas CP.013130 Mexico T: +52 55 5258 9984 Amphenol Turkey Sun Plaza 15 Kat: 15 Maslak Hah. Bilim Sok. No.5 Sisli/Istanbul, 34398 Turkey T: +90 212 367 92 19 Other areas Amphenol Argentina Av. Callao 930 2do piso Oficina B "Plaza" C1023 - AAP, Buenos Aires Argentina T: +54 11 4815 6886 Amphenol Australia Pty Limited 2 Fiveways Blvd, Keysborough, Melbourne, Victoria 3173 Australia T: +61 3 8796 8888 Amphenol Do Brazil Rua Diogo Moreira 132, 20 andar, rooms 2001-2-3 CEP: 05423 010 Sao Paulo SP Brazil T: +55 11 3815 1003 Amphenol Russia Yaroslavskaja Street 8 129164 Moscow Russia T: +7 495 937 6341 Printed and distributed by Amphenol Ltd Thanet Way Whitstable Kent CT5 3JF T: +44 (0) 1227 773200 | E: info@amphenol.co.uk | www.amphenol.co.uk August 2013