COMMUNICATIONS
SHIPS/NAVAL
SUBMARINE
MILITARY
VEHICLES
MILITARY
AIRCRAFT COMMERCIAL
AIRCRAFT
Series III
Core Range
lEnvironmental RoHS compliant, Cadmium free
l Salt Spray 500hrs endurance with shell-to-shell
continuity <5mΩ
l Shell-to-Shell Continuity Less than <2.5mΩ initially
l Mechanical 500 mating cycles, non magnetic
lTemperature Range -65° to +175°C in accordance
w i th M I L- DT L- 3 8 9 9 9
l Compatibility No significant galvanic reaction with
cadmium, zinc cobalt or electroless nickel plated parts
l Availability Deployed on standard connector ranges
such as MIL-DTL-38999, MIL-C-26482, Rhino Power
Key Features
Amphenol Ltd has responded
to the requirements of the
commercial, industrial and military
markets to move away from the
use of hazardous materials such as
cadmium, by developing the RoHS
compliant Black Zinc Nickel plating. This
is available on a wide variety of connectors
including proprietary MIL-DTL-38999. This conductive
and non-reflective black finish is approved for 500hrs
salt spray endurance and is fast becoming the new
Defence Industry standard.
Black
Zinc nickel
3See full catalogue at www.amphenol.co.uk/38999
Amphenol: MIL-DTL-38999 Capability
The Amphenol Corporation offers the largest
selection of MIL-DTL-38999 connectors in the world
with fully QPL approved manufacturing sites in the
UK, USA, France and India.
Amphenol Ltd, based in Whitstable, UK, designs, manufactures and markets
circular, rectangular, electronic, fibre-optic and EMI/EMP filtered connectors as well
as a variety of special application interconnect systems.
This product catalogue defines Amphenol Ltd’s core range of MIL-DTL-38999
Series III connectors that are aligned technically, commercially and logistically to
the demands of an ever changing and highly competitive marketplace.
By focusing on a preferred range of insert arrangements and shell styles, Amphenol
Ltd is able to drive efficiencies through manufacturing processes which enable
reduced lead-times and MOQs thus making Amphenol Ltd a highly effective, cost
efficient supply chain partner.
The core MIL-DTL-38999 Series III product range highlighted within this catalogue is
available as either proprietary or fully QPL qualified and in plating finishes including
Cadmium or Black Zinc-Nickel. Other plating finishes and shell materials such as
Stainless Steel, Nickel Aluminium Bronze and Titanium are also available.
To meet the demands of the markets and applications MIL-DTL-38999 connectors
can also be supplied with integrated EMI and EMP filters, hermetic sealing and as
cable harnesses or equipment panels.
Amphenol Ltd has aligned this selected product offering with Value Added
Distribution partners who can deliver small and medium volume connector orders
in as little as 48hrs. Distribution partners provide customers with a one-stop
source for all needs from concept and prototype phases, through production,
to lifetime programme support.
For details of Amphenol Ltd’s complete range of
MIL-DTL-38999 connectors please see the full catalogue
at www.amphenol.co.uk/38999
4See full catalogue at www.amphenol.co.uk/38999
Styles
TV06 (D38999/26) - Straight Plug
1.234 MAX
31.34 MAX
1.220 MAX
31.00 MAX
V THREAD
.359 MAX
9.12 MAX
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
1.234 MAX
31.34 MAX
Q
1.656 MAX
42.06 MAX
1.797 MAX
45.64 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO
–A–
–A–
V THREAD
.591 +.003
–.000
15.01 +.08
–.00
Q
1.234 MAX
31.34 MAX
1.220 MAX
31.00 MAX
V THREAD
.359 MAX
9.12 MAX
.359 MAX
9.12 MAX
.591 +.003
–.000
15.01 +.08
–.00
1.234 MAX
31.34 MAX
Q
1.656 MAX
42.06 MAX
1.797 MAX
45.64 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO
–A–
–A–
V THREAD
.591 +.003
–.000
15.01 +.08
–.00
Q
Shell
Size
MS Shell Size
Code Q Max. V Thread Metric
9 A 21.8 M12X1-6g
11 B 25.0 M15X1-6g
13 C 29.4 M18X1-6g
15 D 32.5 M22X1-6g
17 E 35.7 M25X1-6g
19 F 38.5 M28X1-6g
21 G 41.7 M31X1-6g
23 H 44.9 M34X1-6g
25 J 48.0 M37X1-6g
All dimensions, in mm, for reference only.
TV07 (D38999/24) - Jam Nut Receptacle
C
H
S
2 PLACES
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX .378 MAX
9.60 MAX
1.280 MAX
32.51 MAX
K REF
SHELL SIZES 9/11 –
.871 22.12
SHELL SIZES 13/25 –
.878 22.30
.091 MAX
2.31 MAX
V THREAD
.794 MAX
20.17 MAX
.940 MAX
23.88 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO
–A–
–A–
C
H
S
2 PLACES
PANEL THICKNESS
.062 MIN .125 MAX
1.57 MIN 3.18 MAX .378 MAX
9.60 MAX
1.280 MAX
32.51 MAX
K REF
SHELL SIZES 9/11 –
.871 22.12
SHELL SIZES 13/25 –
.878 22.30
.091 MAX
2.31 MAX
V THREAD
.794 MAX
20.17 MAX
.940 MAX
23.88 MAX
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO
–A–
–A–
Shell
Size
MS Shell
Size
Code C Max.
H Hex
+.43
–.41
S
±.25
V Thread
Metric
9 A 30.45 22.23 26.97 M12X1-6g
11 B 35.20 25.40 31.75 M15X1-6g
13 C 38.38 30.18 34.93 M18X1-6g
15 D 41.55 33.32 38.10 M22X1-6g
17 E 44.73 36.53 41.28 M25X1-6g
19 F 49.50 39.67 46.02 M28X1-6g
21 G 52.65 42.80 49.23 M31X1-6g
23 H 55.85 46.02 52.37 M34X1-6g
25 J 59.00 50.80 55.58 M37X1-6g
Note: Deep reach receptacles are available for panel thicknesses
up to .750 max. All dimensions, in mm, for reference only.
TVP00 (D38999/20) - Wall Mounting Receptacle
All dimensions, in mm, for reference only.
M
M
.005
.13
T
4 PLACES
TT
4 PLACES
S
2 PLACES
2 PLACES
2 PLACES
R1
R2
V THREAD
LL
ML
1.240 MAX
31.50 MAX
.861 MAX
21.87 MAX
(TV)
.909 MAX
23.09 MAX
(CTV)
1.037 MAX
26.34 MAX
(TV)
1.084 MAX
27.53 MAX
(CTV)
VIEW D
FOR SIZE 8 TWINAX ONLY,
RELATIVE TO
VIEW D
FOR SIZE 8 COAXIAL ONLY,
RELATIVE TO
–A–
–A–
Shell
Size
MS
Shell
Size
Code L Max.
M
+.00
–.13
R1R2
S
Max.
T
±.20
V Thread
Metric
LL
+.15
–.00
TT
±.20
9 A 11.91 20.83 18.26 15.09 24.1 3.25 M12X1-6g 22.99 5.49
11 B 11.91 20.83 20.62 18.26 26.5 3.25 M15X1-6g 22.99 4.93
13 C 11.91 20.83 23.01 20.62 28.9 3.25 M18X1-6g 22.99 4.93
15 D 11.91 20.83 24.61 23.01 31.3 3.25 M22X1-6g 22.99 4.39
17 E 11.91 20.83 26.97 24.61 33.7 3.25 M25X1-6g 22.99 4.93
19 F 11.91 20.83 29.36 26.97 36.9 3.25 M28X1-6g 22.99 4.93
21 G 12.70 20.07 31.75 29.36 40.1 3.25 M31X1-6g 22.99 4.93
23 H 12.70 20.07 34.93 31.75 43.3 3.91 M34X1-6g 22.99 6.15
25 J 12.70 20.07 38.10 34.93 46.4 3.91 M37X1-6g 22.99 6.15
Designates true position dimensioning
5See full catalogue at www.amphenol.co.uk/38999
Insert Arrangements
8 10 12 16 20 22D 23
Contact
Legend
Front face of pin inserts illustrated
D38999 Part Numbering
Series Designator:
TV MIL-DTL-38999
Series III
TVS 200° Rated
Style
See opposite page
Shell Class:
RW = Olive Drab Cadmium
ZN = Black Zinc Nickel
RB = Nickel-Aluminium Bronze
RF = Electroless Nickel
RK = Fire Wall Stainless Steel
Y = Hermetic Seal
Shell Size:
Odd numbers 9 to 25
Insert Arrangement
(see below)
Contact Style:
P = Pin Contact
S = Socket Contact
Alternate Keyway:
N, A, B, C, D, E
TV P00 RW - 11 - 35 P N (W02) D38999 / 20 W B 35 P N
Series Designator Style
See opposite page
Shell Class:
Z = Zinc Nickel
W = Olive Drab
F = Electroless Nickel
K = Fire Wall
Y = Hermetic Seal
Shell Size:
Letters A to J
Alternate Keyway:
N, A, B, C, D, E
Contact Style:
P = Pin Contact
S = Socket Contact
A = Less Pin Contacts
B = Less Socket
Contacts
Insert Arrangement
(see below)
9-35/A35 9-98/A98 11-35/B35 11-98/B98 13-35/C35 13-98/C98
Service Rating MIMIMI
No. of Contacts 6 3 13 6 22 10
Contact Size 22D 20 22D 20 22D 20
51
6
4
3
2
CA
B
1
2
3
4
5
6
7
8
9
10
11
1213
A
B
C
D
EF
1
21
22
A
B
C
D
E
F
G
H
JK
1
21
31
A
B
C
D
E
FG
H
J
K
L
M
NP
R
S
T
UV
A
B
C
D
E
F
G
H
J
K
L
M
A
B
C
D
E
F
15-19/D19 15-35/D35 15-97/D97 17-6/E6 17-26/E26
Service Rating I M I I I
No. of Contacts 19 37 8 4 6 26
Contact Size 20 22D 20 16 12 20
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
STU
V
W
X
Y
Z
ab
c
1
3
4
9
10
16
17
24
25
31
32
39
40
47
46
52
53
55
1
2
3
4
9
10
16
17
24
25
33
34
42
43
50
51
57
58
63
64
66
1
11
21
31
41
51
61 71
79
1
2
3
4
5
6
7
8
15
16
24
25
34
35
45
46
55
56
66
67
76
77
85
86
93
94
95
96
97
98
99
100
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
j
17-35/E35 19-32/F32 19-35/F35 21-35/G35 23-35/H35
Service Rating M I M M M
No. of Contacts 55 32 66 79 100
Contact Size 22D 20 22D 22D 22D
Proprietary MIL-DTL-38999
Deviation Code:
L/C = Less Contacts
W02 = Drill Tapped Flange
W52 = Zinc Cobalt
6See full catalogue at www.amphenol.co.uk/38999
Accessories and tooling
Backshells
Family code
Angle / Profile:
S = Straight
A = 90°
B = 45°
Connector
Group (Default)
BK4 X X K 99 99 9 X X-B1
Entry Size:
01
02
Contact Style:
B = With band for
braid fixing
X = Without band
Coupling:
S = Self-lock
R = Spin coupling
Shell Size
Designator: 8-24
Suitable boot, omit for non:
B1 = Straight boot
B2 = 90° boot
Material / Finish:
ZN = Black Zinc
Nickel
Z = Black Zinc
Cobalt
Y = Olive Drab
Zinc Cobalt
W = Cadmium
Length:
9 = Standard size
Lanyard Length (all +/- 0.25 inches) Finish
030 3 inches (75mm) -01 Unplated
035 3.5 inches (90mm) -02 Electroless Nickel plate
040 4 inches (100mm) -03 Olive Drab Cadmium
050 5 inches (125mm) -04 Olive Drab Zinc Cobalt
060 6 inches (150mm) -08 Stainless Steel
090 9 inches (230mm) -09 Nickel Aluminium Bronze
120 12 inches (300mm) -10 Black Zinc Nickel
Cap
Use for MIL-DTL-38999
Series III TV
Eyelet:
0 = No eyelet, no lanyard
1 = Lanyard + crimp fearule
2 = Lanyard + large eyelet
3 = Lanyard + small eyelet
3 1 - 13 R 030 1 - 04
Shell size:
Series III (09 to 25)
Finish
See table below
418-60
Style:
P = Plug
R = Receptacle
F = Heavy Duty Plug
G = Heavy Duty Receptacle
Lanyard Length
See table below
Lanyard Type:
0 = No lanyard
1 = Black terylene cord
2 = Stainless steel chain
3 = Plastic covered wire rope
Family code
7See full catalogue at www.amphenol.co.uk/38999
Contact Size Pins Socket Seal Plug
4 Contact Factory Contact Factory N/A
8 (Coax) M39029/60-367 M39029/59-366 MS27488-8-3
8 (Power) Contact Factory Contact Factory MS27488-8-3
8 (Twinax) M39029/90-529 M39029/91-350 MS27488-8-3
12 M39029/58-365 M39029/56-353 MS27488-12-2
12 (Coax) 418-840-12001-02 418-841-12001-02 MS27488-12-2
16 M39029/58-364 M39029/56-352 MS27488-16-2
16 (Coax) 418-840-16001-02 418-841-16001-02 MS27488-16-2
20 M39029/58-363 M39029/56-351 MS27488-20-2
22D M39029/58-360 M39029/56-348 MS27488-22-2
Where 2 or 3 tools are listed for a contact size, only one tool and its die or positioner, adjacent within the table, are required to crimp the contact.
The above crimping tools and positioners are available from a QPL approved tool manufacturer.
Contact Size/Type Crimping Tool Turret Die or Positioner
12 Pin and Socket M22520/1-01 M22520/1-04
16 Pin and Socket M22520/1-01
M22520/7-01
M22520/1-04
M22520/7-04
20 Pin and Socket
M22520/1-01
M22520/2-01
M22520/7-01
M22520/1-04
M22520/2-10
M22520/7-08
22D Pin M22520/2-01
M22520/7-01
M22520/2-09
M22520/7-07
22D Socket
Series I, III
M22520/2-01
M22520/7-01
M22520/2-07
M22520/7-05
22D Socket Series II M22520/2-01
M22520/7-01
M22520/2-06
M22520/7-06
8 Twinax Center Pin
and Socket M22520/2-01 M22520/2-37
8 Twinax Intermediate
Outer Pin & Socket M22520/5-01 M22520/5-200
Contact Size/Type Crimping Tool Turret Die or Positioner
8 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-31
8 Coaxial Outer Pin
and Socket
M22520/5-01 M22520/5-05
Die Closure B
M22520/5-01 M22520/5-41
Die Closure B
M22520/10-01 M22520/10-07
Die Closure B
16 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-35
16 Coaxial Outer
Pin and Socket M22520/4-01 M22520/4-02
12 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-34
12 Coaxial Outer
Pin and Socket M22520/31-01 M22520/31-02
10 (Power) TP-201423
Standard Contacts
Crimping Tools
Value Add Distributors
ACAL BFi
3 The Business Centre,
Molly Millars Lane, Wokingham,
Berkshire, RG41 2EY, UK
T: +44 (0)1189 788878
F: +44 (0)1189 776095
www.acalbfi.com
PEI-Genesis UK Ltd
George Curl Way,
Southampton,
Hampshire, SR18 2RZ, UK
T: +44 (0)844 871 6060
F: +44 (0)844 871 6020
www.peigenesis.com
Quittner & Schimek
s.r.o. Komenského 304,
509 01 Nová Paka,
Czech Republic
T: +420 493 766311
F: +420 493 721107
www.qscomp.cz
MPS Electronic
Vertriebs GmbH
Pfarrer-Huber-Ring 8, 83620
Feldkirchen-Westerham, Germany
T: +49 (0)8063 81010
F: +49 (0)8063 8686
www.mps-electronic.com
Printed and distributed by Amphenol Ltd Thanet Way Whitstable Kent CT5 3JF
T: +44 (0) 1227 773200 | E: info@amphenol.co.uk | www.amphenol.co.uk
August 2013
Amphenol Ltd, UK
Thanet Way, Whitstable
Kent, CT5 3JF
United Kingdom
T: +44 1227 773 200
Amphenol Socapex, France
948, promenade de l’Arve BP29
74311 Thyez Cedex
France
T: +33 4 50 89 28 00
Amphenol Air LB, France
10 rue champ Raymond
08110 Carignan
France
T: +33 3 24 22 32 70
Amphenol AIR LB GmbH, Germany
Am Kleinbahnhof 4
66740 Saarlouis
Germany
T: +49 6831 981 00
Amphenol Nordic
T: +46 702 129 200
Amphenol Switzerland
and South Centre
Switzerland, Slovenia,
Serbia, Montenegro,
Yugoslavia, Greece,
Bulgaria
948, promenade de l’Arve BP29
74311 Thyez Cedex
France
T: +33 4 50 89 28 00
Amphenol Italy
Via Barbaiana n.5
20020 Lainate, Milano
Italy
T: +39 293 254 214
Amphenol Benelux
Zadelmaker 121 NL
2401 PD Alphen aan den Rijn
The Netherlands
T: +31 172 444 903
Amphenol Iberica
Edificio Burgosol, Oficina nr 55
Comunidad de Madrid, 35 bis Las
Rozas (Madrid)
Spain
T: +34 91 640 73 06
Amphenol Poland and
Central East Europe
Austria, Poland,
Czech Republic,
Slovakia, Romania
Wiener gasse 68
2380 Perchtoldsdorf
Austria
T: +43 699 10396 071
Europe
Amphenol Daeshin, Korea
558 SongNae-2 Dong, SoSa-Gu,
Bucheon City, Gyeonggi-do
422-040, Korea
T: +82 32 610 3800
Amphenol Interconnect India
Private Limited
105 Bhosari Industrial Area
Pune 411 026
India
T: +91 203 068 8304
Amphenol Japan
471-1 Deba, Ritto-City
Shiga 520-3041
Japan
T: +81 77 553 8501
Amphenol PCD CO Ltd, China
Building 21, 1st Liao Keng Industrial
Zone, Shi Yan Street
Bao An District, Shenzhen 518108
China
T: +86 755 8173 8000
Asia
Amphenol PCD USA
72 Cherry Hill Drive
Beverly, MA. 01915-1065
USA
T: +1 978 624 3400
Amphenol Canada Corporation
605 Milner Avenue
Toronto, Ontario
Canada
M1B 5X6
T: +1 416 291 4401
North America
Amphenol Argentina
Av. Callao 930 2do piso Oficina B
“Plaza” C1023 – AAP, Buenos Aires
Argentina
T: +54 11 4815 6886
Amphenol Australia Pty Limited
2 Fiveways Blvd, Keysborough,
Melbourne, Victoria 3173
Australia
T: +61 3 8796 8888
Amphenol Do Brazil
Rua Diogo Moreira
132, 20 andar, rooms 2001-2-3
CEP: 05423 010 Sao Paulo SP
Brazil
T: +55 11 3815 1003
Bar-Tec Ltd, Israel
3 Hagavish Street, K fir-Barkan Bldg
East Industrial Zone
Kfar-Sava, 44102
Israel
T: +972 9 764 4100
Amphenol Mexico
Prolongacion Reforma 61-6 B2
Col Passo de las Lomas CP.013130
Mexico
T: +52 55 5258 9984
Amphenol Russia
Yaroslavskaja Street 8
129164 Moscow
Russia
T: +7 495 937 6341
Amphenol South Africa
30 Impala Road
2196 Chislehurston
Sandton
South Africa
T: +27 11 783 9517
Amphenol Turkey
Sun Plaza 15 Kat:
15 Maslak Hah. Bilim
Sok. No.5
Sisli/Istanbul, 34398
Turkey
T: +90 212 367 92 19
Other areas
Worldwide sales contacts
